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5. ILite rental peripherals and accessories

5.4 Power boxes

General

Depending on the size of the ILite display system, the power system has to be adapted. Therefore several sizes of power boxes are
available. For small and medium size ILite display systems the “Mono Phase Power Box” is used. For larger ILite display systems
there is a range of “Custom Power Boxes”. There is also a “Rental Power Box” available. Refer to the manual of the power box
used in the application for more information.

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R5976189 ILITE RENTAL DISPLAY 16/09/2005

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Summary of Contents for ILite

Page 1: ...ILite rental display Installation manual R5976189 04 16 09 2005...

Page 2: ...Barco nv Events Noordlaan 5 B 8520 Kuurne Phone 32 56 36 89 70 Fax 32 56 36 88 24 E mail events barco com Visit us at the web www barco com Printed in Belgium...

Page 3: ...aints The period of guarantee begins on the date of transfer of risks in the case of special systems and software on the date of commissioning at latest 30 days after the transfer of risks In the even...

Page 4: ......

Page 5: ...ll a row of ILite rental tiles into a base stand configuration 52 7 8 Install an ILite stacker profile 55 7 9 Install the ILite truss beam upon ILite rental tiles 57 7 10 Join two ILite truss beams to...

Page 6: ...Table of contents B 6 Ground pressure of a base stand ILite display 100 C Order info 103 C 1 Spare part order info 104 Index 105 2 R5976189 ILITE RENTAL DISPLAY 16 09 2005...

Page 7: ...understand and follow all safety guide lines safety instructions and warnings mentioned in this chapter before installing the ILite rental display After this chapter additional warnings and cautions a...

Page 8: ...ny component Barco uses specific materials and manufacturing processes in order to achieve part strength Consult Barco for assistance with custom applications Always follow Barco installation instruct...

Page 9: ...ts must be undertaken immediately Protect the power data cords from being walked on or pinched particularly at plugs convenience receptacles and the point where they exit from the apparatus Replace da...

Page 10: ...stroying LED components do not touch either in operation or while switched off Risk of electric shock Risk of fire To protect against risk of fire by overloading of power cables MAXIMUM 6 TILES may be...

Page 11: ...k the two lock handles on each flight case are in good working order and locked securely When stacked make sure the wheels of the upper flight case are precisely positioned in the stacking dishes of t...

Page 12: ...1 Safety 8 R5976189 ILITE RENTAL DISPLAY 16 09 2005...

Page 13: ...stallation requirements 2 INSTALLATION REQUIREMENTS Overview Installation requirements for the ILite rental display System requirements for the control software R5976189 ILITE RENTAL DISPLAY 16 09 200...

Page 14: ...he weight of the ballast required in case of a base stand ILite rental display Leveled surface The surface on which an ILite rental display has to be installed must be leveled Never install an ILite r...

Page 15: ...irements Minimum specifications Hardware PC Pentium III or equivalent 1 GHz 512 Mb RAM Free hard disk space 300 Mb XGA resolution 1024 x 768 Serial communication port Software Windows 2000 Windows XP...

Page 16: ...2 Installation requirements 12 R5976189 ILITE RENTAL DISPLAY 16 09 2005...

Page 17: ...System overview 3 SYSTEM OVERVIEW About this chapter This chapter enumerates the fundamental elements of an ILite rental display system Overview Introduction R5976189 ILITE RENTAL DISPLAY 16 09 2005 1...

Page 18: ...structures ILite rental feet foot beams and stacker or ILite rental truss beams Rental power box Digitizer Control software Block diagram ILite display system Sources Digitizer Control PC Power box RS...

Page 19: ...easily be attached with each other without tools The same rental frames are used either for truss or base stand configuration The following chapters describe and illustrate these two main components I...

Page 20: ...ite rental frame is equipped with two identical locking mechanism which ensure a fast and secure attachment between the upper and lower tile no tools required The rear right side of the ILite rental f...

Page 21: ...F G C Image 4 3 A Positioning pin B Latch C Safety clamp D Tilt clip E Row lever F Latch receiver G Safety clamp receiver Parts location of horizontal locking mechanism D E B A C Image 4 4 A Receiver...

Page 22: ...4 Components of an ILite rental tile C Handle for operating side locking mechanism D Side latch hook E Side positioning pin 18 R5976189 ILITE RENTAL DISPLAY 16 09 2005...

Page 23: ...tile in the data path does not matter because within the ILite display all tiles are equal But the data path must be created in a daisy chain matter Each tile picks out a part of the video information...

Page 24: ...omponents of an ILite rental tile A Image 4 7 A Power input C14 socket Image 4 8 Power split cable R9851130 Image 4 9 DVI DVI data cable of 0 9 meter R9851211 20 R5976189 ILITE RENTAL DISPLAY 16 09 20...

Page 25: ...refer to another manual all the peripherals and accessories which can be used in the setup of an ILite rental display Overview ILite rental flight case ILite rental base stand setup accessories ILite...

Page 26: ...a truck Furthermore the top side of the flight case cover has four stacking dishes which allow to stack the ILite flight cases 2400 mm 1800 mm 2 Maximum Image 5 2 Dimensions of optimal stored ILite fl...

Page 27: ...l peripherals and accessories Parts location of the ILite rental flight case for six tiles B C A A B C Image 5 5 A Carrying handle B Stacking dish C Cover locking clamp R5976189 ILITE RENTAL DISPLAY 1...

Page 28: ...mum height of a base stand ILite rental display is 12 tiles high Two sizes of ILite rental feet are available Namely the ILite dual rental foot and the ILite triple rental foot The dual rental foot co...

Page 29: ...Image 5 7 A ILite triple truss beam R9850820 B ILite dual truss beam R9850810 WARNING Maximum weight limit of the dual truss beam is 435 kg the triple truss beam can maximum lift 655 kg This weight c...

Page 30: ...everal sizes of power boxes are available For small and medium size ILite display systems the Mono Phase Power Box is used For larger ILite display systems there is a range of Custom Power Boxes There...

Page 31: ...e digitizer may be accessed directly or via the control software e g Director toolset This software is designed as a user interface to be used in conjunction with the digitizer and display this can be...

Page 32: ...a over long distances a fiber optic cable is required Barco offers a complete system a transmitter a cable and a receiver Barco offers two different fiberlink systems one for shorter distances based o...

Page 33: ...rol software is designed as a graphic user interface GUI and can be used to control and configure the digitizer as well as the Barco LED wall via a PC e g Director toolset For more information refer t...

Page 34: ...5 ILite rental peripherals and accessories 30 R5976189 ILITE RENTAL DISPLAY 16 09 2005...

Page 35: ...se stand configuration and maximum 15 tiles high in case of a hanging truss configuration Furthermore a floor mount configuration requires a stacker system and ballast to ensure the stability of the d...

Page 36: ...Install an adjustable foot page 38 for detailed installation instructions b Installation of the rental feet upon the foot beams See procedure Install the ILite rental feet without stacker foot page 39...

Page 37: ...he amount of ILite rental tiles per power source cable is limited Never connect more than 6 ILite rental tiles with a power source cable 7 Installation of the digitizer s and if used the fiberlink and...

Page 38: ...tal tiles row by row See procedure Install a row of ILite rental tiles into a hanging configuration page 62 Warning The maximum height of a hanging ILite rental display is 15 tiles high Tip Realize th...

Page 39: ...described in the manual of the control software 8 Energize the ILite rental display and start up the control software For more information about showing content on the ILite display see manual of the...

Page 40: ...6 Setup process of an ILite rental display 36 R5976189 ILITE RENTAL DISPLAY 16 09 2005...

Page 41: ...procedures required to set up your ILite rental display in the configuration of your choice Overview Install an adjustable foot Install the ILite rental feet without stacker foot Install the ILite re...

Page 42: ...ment 3 Attach the adjustable foot to the cross beam using an Allen key of 4 mm 4 Slide an adjustable foot into the other end of the cross beam 5 Attach this adjustable foot also to the cross beam usin...

Page 43: ...ental foot Two base rails per rental foot Shim plates How to install the ILite rental feet without stacker foot 1 Place two foot beams B parallel on a flat surface 2 Slide the rental foot base rails A...

Page 44: ...ith fixings preferred or stabilized with ballast This to prevent possible tip over and sliding of the LED wall due to external influences It is the responsibility of the installer to ensure the stabil...

Page 45: ...install the ILite rental feet with stacker foot 1 Place two foot beams B parallel on a flat surface per rental foot 2 Slide the rental foot base rails A into the slots of the foot beams 3 Place the r...

Page 46: ...e stacker feet S and stacker level plates R will be fixed as well R R S Image 7 5 5 Level out the foot beams If necessary place every 50 centimeters shim plates underneath the foot beams This to preve...

Page 47: ...foot spacer plate F upon two neighboring foot beams as illustrated E F Image 7 6 2 Fasten the spacer plate with two short bolts E M12 x 16 Note One side of the spacer plate F contains three mounting h...

Page 48: ...bolt E M12 x 16 5 Turn the adjustment plate H away from the remaining free mounting hole of the base rail and insert a long bolt G M12 x 25 into the mounting hole 6 Turn the adjustment plate as far a...

Page 49: ...7 Basic setup procedures The same procedure is applicable incase the rental feet were installed in combination with stacker feet Image 7 9 R5976189 ILITE RENTAL DISPLAY 16 09 2005 45...

Page 50: ...100 cm Ensure that you place the spirit level B against the flange A of minimum six positioning pins The maximum allowed space between spirit level and each flange is 0 1 mm Use a feeler gauge to che...

Page 51: ...l captures at least 6 positioning pins The maximum allowed space between spirit level and the top of the positioning pins is 0 1 mm Use a feeler gauge to check Use the same adjustment possibilities as...

Page 52: ...7 Basic setup procedures 8 9 10 11 12 14 15 13 Image 7 15 8 Repeat this procedure until you don t need to adjust no more 48 R5976189 ILITE RENTAL DISPLAY 16 09 2005...

Page 53: ...l feet at the most right side seen from the rear as illustrated The positioning pins of the rental foot must fit into the positioning holes at the bottom of the rental tile Ensure that all latches A s...

Page 54: ...the tile to place c Lower down the other side of the tile with a turning movement This way the side position pin of the tile to place will easily fits into the side position hole of the previous insta...

Page 55: ...installed and secured upon the rental feet you can continue with installing the next rows of rental tiles into this base stand configuration See chapter Install a row of ILite rental tiles into a bas...

Page 56: ...s much as possible counterclockwise to obtain the open position of the hook 3 Place a rental tile upon the previous installed row start at the right side of the LED display seen from the rear as follo...

Page 57: ...ntal tile below by sliding the tilt clip away from the latch Ensure that each latch is completely hooked over the latch receiver It s now safe to release the ILite rental tile 1 2 Image 7 25 6 Secure...

Page 58: ...il all tiles of this new row are placed 8 Close all row levers of all rental tiles of the last installed row Note While closing all row levers the slightly tilt of the tiles described in step 4 will d...

Page 59: ...res a stacker system The stacker feet of the stacker system has to be installed simultaneous with the rental feet and beams Necessary tools 13 mm open ended spanner Necessary parts Stacker profile 6 s...

Page 60: ...ker profile is captured by all 6 stacker mushrooms Image 7 30 3 Secure the stacker profile by inserting a locking key at the bottom of the stacker profile See image 7 29 4 Insert a spring cotter into...

Page 61: ...the complete load of the ILite rental display which you want to set up 2 Place three rental tiles in case of using a triple truss beam or two rental tiles in case of using a dual truss beam next to ea...

Page 62: ...he front of the truss beam has the same orientation as the front of the rental tiles Caution Be careful not to damage the rental tiles Image 7 34 6 Close the safety clamps of all rental tiles as illus...

Page 63: ...7 Basic setup procedures Image 7 36 8 Close all row levers of all rental tiles Image 7 37 9 Lift up the truss beam with the rental tiles at shoulder height R5976189 ILITE RENTAL DISPLAY 16 09 2005 59...

Page 64: ...beam which you want to join Use a 10 mm Allen key Image 7 38 2 Open the side locking mechanism of the rental tile at the to adjoin side of the truss beam Image 7 39 3 Carefully bring the truss beams t...

Page 65: ...2 6 Repeat from step 1 until all truss beams are joined with each other After all truss beams are joined with each other you can proceed with installing the remaining ILite rental tiles row by row Aft...

Page 66: ...ow If yes skip this step and proceed with step 3 If no ensure that the side latch hook image 7 22 ref D of the last installed tile in the row is completely turned open Tip Turn the handle D which oper...

Page 67: ...46 5 Release the two latches of the rental tile by sliding the tilt clip away from the latch Ensure that each latch is completely hooked over the latch receiver of the tile above It s now safe to rel...

Page 68: ...il all tiles of this new row are placed 8 Close all row levers of all rental tiles of the last installed row Note While closing all row levers the slightly tilt of the tiles described in step 4 will d...

Page 69: ...or chain B around the truss installation above the ILite display and around the safety rod of the truss beam Use one safety steel cable or chain per safety rod Warning The angle between the rental tru...

Page 70: ...7 Basic setup procedures 66 R5976189 ILITE RENTAL DISPLAY 16 09 2005...

Page 71: ...Cabling of an ILite display 8 CABLING OF AN ILITE DISPLAY Overview ILite tile connectivity Power cabling of an ILite display Data cabling of an ILite display R5976189 ILITE RENTAL DISPLAY 16 09 2005 6...

Page 72: ...ing signal on one of the two DVI connectors The other DVI connector will automatically acts as output port So it doesn t matter on which DVI connector left or right the data is coming in The ILite til...

Page 73: ...he display in a safe manner If necessary install several power boxes See manual of the used power box for installation instructions 2 Connect a power source cable coming from the power box with the C2...

Page 74: ...al power box A is connected via a multi power cable B with a spider connector C Each spider output cable leads to a column of 6 ILite tiles The power connection between the tiles is realized with powe...

Page 75: ...n manner This daisy chain linking can be realized either in horizontal which is recommended or in vertical direction Note Only one data port is used of the last tile in the data path 3 Specify in the...

Page 76: ...8 Cabling of an ILite display 72 R5976189 ILITE RENTAL DISPLAY 16 09 2005...

Page 77: ...r contains some maintenance information about the ILite rental tile which can be performed by the persons who do the installation Overview Cleaning the outside of the ILite display Software update Col...

Page 78: ...play 1 Switch of the ILite display 2 Blow away the dust from the display side LED s with compressed air 3 Clean the display side LED s with a damp antistatic cloth It s recommend to use isopropanol al...

Page 79: ...ler CPU P program Serial comm FPGA A firmware resyncer Data path Image 9 1 Software location of the ILite 6 XP tile LED drivers LED boards LED controller unit Re sync unit FPGA C firmware back FPGA B...

Page 80: ...es has to be color calibrated This is done in factory but due to service intervention like replacing ILite tiles in the display it s recommended to re calibrate the ILite display on site Refer to the...

Page 81: ...ile diagnostic Replacement of the ILite re sync unit Field replacement of an ILite tile mounted in a first generation rental structure Field replacement of an ILite tile mounted in a second generation...

Page 82: ...ll using an eye catching fence and KEEP OUT signs This to prevent unauthorized persons coming near the LED wall during servicing Inspect the complete LED wall for security wear deformation corrosion a...

Page 83: ...stic Flashing ON OFF ILite tile receives start up signal on the left I O port but no sync is present on the data signal OFF ON Flashing ILite tile receives start up signal on the right I O port but no...

Page 84: ...e two captive screws of the re sync unit M using a slot screwdriver M Image 10 2 2 Pull out the re sync unit 3 Place an new re sync unit into position 4 Fasten the two captive screws of the re sync un...

Page 85: ...ile while the other tiles in the LED wall still running hot swap If yes leave the data cables into the data ports of the re sync unit and remove the re sync unit from the tile by releasing the two cap...

Page 86: ...one of the handles until the tile is fastened with the rental frame Caution Be careful not to damage the mask of the LED modules at the front of the tile while inserting the tile Tip If possible someo...

Page 87: ...ation pins 3 Do you want to replace the tile while the other tiles in the LED wall still running hot swap If yes leave the data cables into the data ports of the re sync unit and remove the re sync un...

Page 88: ...ly by one of the handles until the tile is fastened with the rental frame Note Ensure that the new tile contains four black positioning pins Caution Be careful not to damage the mask of the LED module...

Page 89: ...nuts after fixation So that this tile remains recognizable for later re calibration with the calibration tool 10 Nm 1 2 3 4 Image 10 10 10 Did you perform a hot swap in step 3 If yes reinstall the re...

Page 90: ...10 Servicing 86 R5976189 ILITE RENTAL DISPLAY 16 09 2005...

Page 91: ...rental tile and ILite accessories with the most important dimensions Overview Dimensions of an ILite rental tile Dimensions of an ILite rental foot Dimensions of an ILite stacker system Dimensions of...

Page 92: ...A Dimensions A 1 Dimensions of an ILite rental tile Dimensions 448 129 146 8 150 05 452 3 448 472 5 Image A 1 Dimensions given in millimeters 88 R5976189 ILITE RENTAL DISPLAY 16 09 2005...

Page 93: ...dual rental foot 704 901 3 634 2 70 102 356 70 108 8 300 41 Image A 2 Dimensions given in millimeters Dimensions of an triple rental foot 1082 2 1152 1349 5 70 300 70 108 8 102 356 41 Image A 3 Dimens...

Page 94: ...Dimensions of an stacker foot 300 350 180 5 138 110 13 5 3 191 8 261 8 99 119 Image A 4 Dimensions given in millimeters Dimensions of an stacker profile 1383 8 100 200 Image A 5 Dimensions given in m...

Page 95: ...eam Dimensions of an dual truss beam 896 150 220 102 60 109 Image A 6 Dimensions given in millimeters Dimensions of an triple truss beam 102 1344 60 109 150 220 Image A 7 Dimensions given in millimete...

Page 96: ...Dimensions A 5 Dimensions of an ILite flight case Dimensions of an flight case for 6 ILite rental tiles 1200 709 600 Image A 8 Dimensions given in millimeters 92 R5976189 ILITE RENTAL DISPLAY 16 09 20...

Page 97: ...ecifications ILite 8 specifications ILite 10 specifications Weight of individual parts of an ILite rental display Ballast values for a base stand ILite rental display Ground pressure of a base stand I...

Page 98: ...time 45 000h full white half brightness Power consumption maximum 400 W tile average 100 W tile Colors 4 4 trillion Weight 13 Kg 28 7 lbs Processing 14 bit color Color Refresh rate 400 Hz PAL NTSC min...

Page 99: ...brated Brightness 2000 NIT calibrated at 6500 K Temperature range operating 0 40 C 32 104 F storage 20 60 C 4 140 F Lifetime 45 000h full white half brightness Processing 12 bit color Color Source com...

Page 100: ...ating 0 40 C 32 104 F storage 20 60 C 4 140 F Brightness 2500 NIT Calibrated Brightness 2000 NIT calibrated at 6500 K Lifetime 45 000h full white half brightness Processing 12 bit color Color Source c...

Page 101: ...e tile without rental frame 4 8 kg ILite tile with rental frame 14 3 kg Dual truss beam 17 7 kg Triple truss beam 24 5 kg Dual rental foot 15 2 kg Triple rental foot 17 0 kg Stacker foot 2 7 kg Stacke...

Page 102: ...t the front of the foot beams Dual ILite rental foot Height Tiles 1 2 meter foot beams Minimum ballast kg 2 4 meter foot beams Minimum ballast kg 4 meter foot beams Minimum ballast kg 1 20 0 0 2 38 18...

Page 103: ...meter maximum 1 2 meter 0 11 2 4 meter 0 73 meter maximum 1 2 meter 0 12 2 4 meter 0 77 meter maximum 1 2 meter 0 Triple ILite rental foot Height Tiles Used foot beam Beam length in front of display...

Page 104: ...mm 1 0 0347 0 0034 0 0141 0 0013 0 0077 0 0007 2 0 0618 0 0060 0 0249 0 0024 0 0136 0 0013 3 0 0881 0 0086 0 0354 0 0034 0 0194 0 0019 4 0 1127 0 0110 0 0456 0 0044 0 0250 0 0024 5 0 1393 0 0136 0 056...

Page 105: ...4 meter foot beams 4 meter foot beams Height Tiles kg cm N mm kg cm N mm kg cm N mm 10 0 4411 0 0432 0 1711 0 0167 0 0919 0 0090 11 0 4991 0 0489 0 1913 0 0187 0 1021 0 0100 12 0 5602 0 0549 0 2123 0...

Page 106: ...B Specifications 102 R5976189 ILITE RENTAL DISPLAY 16 09 2005...

Page 107: ...C Order info C ORDER INFO About this chapter This chapter contains the order numbers of all available ILite spare parts Overview Spare part order info R5976189 ILITE RENTAL DISPLAY 16 09 2005 103...

Page 108: ...DVI DVI screw type 5 pieces R9851214 Short data linking cable DVI DVI screw type 10 pieces R9851915 Two foot beams of 4 meter R9850176 Two foot beams of 2 4 meter R9850177 Two foot beams of 1 2 meter...

Page 109: ...djustable foot 38 Alignment tool 43 First row 49 Rental feet 39 41 Rental tiles 52 62 Stacker feet 41 Tiles base stand 52 Tiles trussed 62 Truss beam 57 Installation 9 Requirement 9 Intall 55 Stacker...

Page 110: ...Lite 6XP 94 ILite 8 95 Stacker foot 90 Dimensions 90 Stacker profile 55 90 Dimensions 90 Install 55 System overview 13 T Tile 79 81 Diagnostic 79 Replace 81 Truss 25 34 65 Accessories 25 Secure 65 Tru...

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