Barberan PUR-33-L Manual Download Page 1

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CUSTOMER :

BAHRAIN ALUMINUN KITCHEN

MACHINE Mod.:

PUR-33-L

MACHINE Nº.:

18248

Summary of Contents for PUR-33-L

Page 1: ...CUSTOMER BAHRAIN ALUMINUN KITCHEN MACHINE Mod PUR 33 L MACHINE N 18248...

Page 2: ...installation 1 3 3 1 Positioning conditions 1 3 3 2 Electric connections 1 3 3 3 Pneumatic connections 1 3 3 4 Exhaustion connections 2 Operation for commissioning and safety 2 1 Controls 2 2 Commiss...

Page 3: ...4 4 Electric schemes 5 Remarks and attachments 5 1 Safety symbology 5 1 1 Forbidding signals 5 1 2 Warming signals 5 1 3 Obligation signals 5 2 Acoustic pollution 5 3 Warnings about the products...

Page 4: ...in this manual Before any operation with the machine is performed please check that all safety and operation devices are working properly All the controls and the maintenance operations where a manipu...

Page 5: ...he gets a deep knowledge about the technical features and operation of this machine 1 1 Machine description Machine designed for the gluing and application of rolled material on profiles made of MDF...

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Page 7: ...ning Any modification of the elements listed in the group main elements will make the machine user responsible for any fault or accident that happen from there on 1 3 Preparation before use Installati...

Page 8: ...allow an easy access for operation The minimum area to be considered should be 2 meters at the control side and 1 meter at the opposite side Do not place any material or obstacles in these areas Warn...

Page 9: ...electric cabinet and connecting each wire to the forseen connection points On and off switching of the machine must be done always through the main switch Warnings Do not turn the main switch on if t...

Page 10: ...zones and properly protected 1 3 3 4 Exhaustion connections Connect the exhaustion pipe to the different air inlets of the machine having in mind its diameter The air speed inside the installation sh...

Page 11: ...terminal allows the display of the functioning parameters of the machine working speed production data etc and also the selection and adjustment of the functioning of the machine In the tactile area...

Page 12: ...on the type of operation or handling of the machine that is wanted to be controlled In this way from the menu page it is possible to go to the speed adjustment pages profile feeder production details...

Page 13: ...he actual turning speed of the pump of the premelter is displayed Gr m2 Display of the glue quantity that is applied Line Speed Display of the line speed By touching the tactile buttons of this screen...

Page 14: ...ill go to the reserved data menu with access code SPEEDS LINE SPEED This is the main speed of the line LINE LOW SPEED This is the low speed of the line 1 It indicates en how many m min the speed incre...

Page 15: ...epared the control approaches the head to the nozzle and the pump is set on that will apply glue on the foil for the wrapping process There is a safety photoelectric cell placed nearby the nozzle head...

Page 16: ...res that independently from the speed of machine the nozzle always gives the glue quantity wished The system allows also choosing between two working modes MANUAL In this mode the pump works always at...

Page 17: ...p Selection of the volts you wish the pump to work with The pump has two working voltages 0 5 0 10 Volts LAMPS The lamp functioning selection is done through a touch screen For an automatic start of t...

Page 18: ...amps stop once they have started and when the photoelectric cell at the entry of the machine does not get any signal any more This field can be modified LEISTERS The leisters functioning selection is...

Page 19: ...OFF ON position with a touch selector The start up of the brush can only be done if the conveyor of the machine is functioning 1 Close the popped up screen 2 Connection disconnection cleaning brush P...

Page 20: ...dj Adjustment parameter of the production counters T openning Once to pushed the button open lip placed in the control panel T opening is the time in seconds that have to go by from the moment that th...

Page 21: ...ted to the width of the workpiece The function of the tools is to maintain the workpiece completely guided and fixed all along the wrapping machine specially during the wrapping operation These tools...

Page 22: ...w position of the workpiece until the whole length of the machine is adjusted 10 Check that the workpiece moves parallel regarding the longitudinal direction of the wrapping machine without deviations...

Page 23: ...element 3 Regulation gauge 4 Activation and position indicator of the left gauge 5 Activation and position indicator of the left gauge 6 Glue shutter 7 Body 8 Upper cover 9 Lower cover 10 Cover faste...

Page 24: ...E GAUGES ONLY WHEN THE WORKING TEMPERATURE OF THE GLUE IS REACHED NEVER DO IT IN COLD CONDITIONS AS THE GAUGES AND OR ITS DRIVINGS CAN BE DAMAGED SHIFT THE GAUGES SLOWLY WITHOUT ENERGIC MOVEMENTS AS T...

Page 25: ...o damage the gauges nor the slot If this happens there is a risk of leak or marks in the application Perform a scan with the two gauges shifting them between the minimum of 12 5 and the maximum Place...

Page 26: ...ifting them between the minimum of 12 5 and the maximum Place the two gauges to the minimum width of 12 5 mm Place the protection cover 15 as shown in the picture Using the manual approaching valve pl...

Page 27: ...9 20 21 22 2 4 1 4 2 Weekly maintenance 2 4 1 4 2 1 Operations to do when you stop the wrapping machine Remove the filter cover 17 from the head housing 07 using a key tool Remove the used filter 21 0...

Page 28: ...ws Place the slot nozzle upon a workshop bank while it is connected to the melting unit and heat it up to 100 C Unscrew the screws 10 and the centring pins 12 DO NOT CLEAN THE JOINTS WITH SOLVENT PLEA...

Page 29: ...ture over a surface that does not damage it Pump glue to take out glue rests Remove the joint 38 and clean it carefully with a wipe and hot water DURING THIS OPERATION YOU HAVE TO TAKE CARE SPECIALLY...

Page 30: ...wipe and solvent Scrape with a metallic piece the glue rests taking care not to scratch the metallic structure DURING THIS OPERATION YOU HAVE TO TAKE CARE SPECIALLY NOT TO HIT OR SCRATCH THESE ZONES A...

Page 31: ...Clean the metallic surfaces with a wipe and solvent specially the zones of the head 23 and 24 where the gauges move along Place the joint again 38 and assemble the head The cleaning process has finish...

Page 32: ...llic washer 25 and the one made of teflon 26 Remove the screws 28 Remove the damaged gauge 30 and replace for a new one You must replace also the teflon stripes 31 and the teflon washer 26 If you see...

Page 33: ...2 4 1 8 TROUBLESHOOTING No glue is coming out The glue comes out in irregular manner or is not coming out in some places CHANGE THE JOINTS ONLY IN CASE OF PROBLEM Check the turning of the pump and tha...

Page 34: ...The outfeed angle of the paper is too large for the glue grammage that you want to apply Correct the angle of the head respect the paper The slot nozzle is too separated The outfeed angle of the paper...

Page 35: ...eyor belt You must do a visual checking of its status verifying if they have strokes deformations or an irregular surface In this case you should replace the damaged element Monthly Checking the statu...

Page 36: ...have to be greased include greasers for the inner lubrication Spindles and chains must be lubricated in all its length applying grease with a brush For the greasing please use any of the recommended...

Page 37: ...ing supports up to 150 C PETAMO GHY 133 N KL BER NORVA 275 ESSO MOBILTEMP 78 MOBIL DARINA R 2 SHELL ENERGR HT EP BP SIL GREASE BAT DILUBE i High temperature bearings and bearing supports up to 200 C U...

Page 38: ...ues produced by them must be performed according to the indications of its manufacturer BARBERAN S A will not be responsible when products are used that are not suitable for these operations cleaning...

Page 39: ...4 Technical features drawings and schemes 4 1 Technical features...

Page 40: ...4 2 Drawings...

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Page 47: ...IMPREGNATION STATION 18248 5 Cod 222 399 Cod 222 398 TUBE Cod 8 023...

Page 48: ...Cod 103 879 Cod 223 710 Cod 248 742 Cod 6 849 Cod 5 432 Cod 248 742 Cod 248 743 Cod 253 603 18248 5 IMPREGNATION STATION...

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Page 67: ...BLOW CLEANING UNIT 18248 16 Cod 114 646 Cod 7 562 Cod 114 647 Pieces Cod 114 648...

Page 68: ...TURBINE Cod 270 732 18248 17 Cod 313 453 Cod 182 059 Cod 46 930 Cod 269 341...

Page 69: ...18248 18 Cod 381 232 Cod 384 743 POWER PACKS AND IONIZING BAR...

Page 70: ...SAFETY LIMIT SWITCHES 18248 20 Cod 193 068 LIMIT SWITCH FOR STOPPING THE MACHINE IN CASE OF EMERG...

Page 71: ...4 3 Pneumatic schemes...

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Page 73: ...4 4 Electric schemes...

Page 74: ...TALACION FREQUENCY 50 Hz POWER 23 kW I1 INSTALLATION 1 2 3 4 5 6 7 8 Hoja Total Hojas JOSE M ELIAS JAVIER AGUAROD ESQUEMA 15028 Dibuj Comp MAQUINA 18248 CUSTOMER BAHRAIN ALUMINUM MODEL PUR 33 L M857 3...

Page 75: ...ITO CORRIENTE INTRINSECA AZUL CLARO COMUN ROSA COMUN BLANCO B2597 B2384 B2598 RED B2599 DARK BLUE SECURITY GREY B3104 GREEN YELLOW NEUTRAL DARK BLUE CABLE WITH TENSION ORANGE INTRINSIC COURRENT CIRCUI...

Page 76: ...XP_ CAJAS DE EMPALME XC_ CONECTORES X0 MAIN LINE X1 FORCE LINE X2 A C OPERATION LINE X3 INTRINSIC LINE BLUE COLOR X4 D C OPERATION LINE X5 SECURITY LINE X6 OUTER LINE A C X7 OUTER LINE D C XP_ CONNEC...

Page 77: ...5 A R S T N N T S R 1 2 100 A 3 4 5 6 N PE PE PA PE V L1 L2 U W LI1 LI2 LI3 R1A 24 LI4 R1C PO R1B 12 7 12 7 PB 10 AI1 COM AI3 AI2 AOV PC R2A R2C AOC CLI LI5 LI6 PE 20 A 12 5 1 3 5 2 4 6 1 A2 1 5 Kw 15...

Page 78: ...4 5 6 24 3 21 3 43 31 44 32 24 3 1 3 5 2 4 6 7 1 XC1 A2 0 18 kW 1500 R P M CEPILLO CANTO IZQUIERDO U V W PE 8 2 LEFT EDGE BRUSH 9 3 PE 4 0 6 1 A 1 2 3 4 5 6 24 4 21 4 43 31 44 32 24 4 1 3 5 2 4 6 10 5...

Page 79: ...N 5 8 PE 5 8 PE 3 XC40 16 1 XC40 R40 1000 W 2 XC40 N PE 3 XC41 17 1 XC41 R41 1000 W 2 XC41 N PE 3 XC42 18 1 XC42 R42 1000 W 2 XC42 N 16 A 23 4 1 3 5 2 4 6 6 KW LAMPARAS IRK IRK LAMPS PE 3 XC43 19 1 X...

Page 80: ...OSE M ELIAS JAVIER AGUAROD ESQUEMA 15028 MAQ 18248 R 6 8 S 6 8 T 6 8 N 6 8 PE 6 8 A2 L N PE 22 N PE A2 L N PE 23 N PE 20 A 23 5 1 3 5 2 4 6 7 8 12 Kw ENCHUFES BASES LEISTERS LEISTER BASE PLUGS A2 L N...

Page 81: ...JOSE M ELIAS JAVIER AGUAROD ESQUEMA 15028 MAQ 18248 R 7 8 S 7 8 T 7 8 N 7 8 PE 7 8 0 25 0 4 A 1 2 3 4 5 6 12 3 43 31 44 32 13 4 23 24 26 A2 VENTILADOR MOTOR TRANSPORTE U V CONVEYOR MOTOR VENTILATOR N...

Page 82: ...248 R 8 8 S 8 8 T 8 8 N 8 8 PE 8 8 UPPER DEIONIZATION BAR CONEXIONES DE ALTA TENSION CONEXION LINEA ELECTRICA BARRA DESIONIZADORA SUPERIOR L1 N PE A2 INTERRUPTOR 0 1 LUMINOSO TOMA DE TIERRA PE A2 PE X...

Page 83: ...VIER AGUAROD ESQUEMA 15028 MAQ 18248 R 9 8 S 9 8 T 9 8 N 9 8 PE 9 8 13 6 1 3 5 2 4 6 N A2 15 XC1 28 A2 16 XC1 A2 LAMPARAS NEGRAS DETECCION PRIMER B2546 A2 A2 A2 L N PE 2 A 1 2 ENCHUFE PLC PLC PLUG 6 A...

Page 84: ...301 10 8 300 10 8 PE 10 8 1 2 3 4 5 10 9 8 6 7 24VDC OR 24VAC BRAKE OUT SHUT OFF POTENTIOMETER 10K 10K REGULATION enable disable 2 A 330 331 A2 328 329 FRENO BRAKE 1 nc 2 3 4 5 6 nc 7 8 nc 9 10 11 12...

Page 85: ...EGURIDAD 21 22 11 12 402 CABLE SEGURIDAD 21 22 11 12 404 406 SEGURIDAD EMERGENCIA SECURITY EMERGENCY 301 401 403 405 407 8 4 43 44 L gica K2 K1 A2 A1 Y1 Y2 13 23 33 Y43 PE 14 24 34 Y44 SEGURIDAD EMERG...

Page 86: ...TACTO PARA MAQUINA ANTERIOR CONTACT FOR ABOVE MACHINE A3 1 2 A3 3 4 A3 blanco AVANCE TRANSPORTE CONVEYOR FORWARD 303 304 4 43 44 502 X X 503 A1 A2 4 5 8 4 18 6 4 13 23 33 43 14 24 34 44 2 03 04 CONTAC...

Page 87: ...ICO 15028 JOSE M ELIAS JAVIER AGUAROD ESQUEMA 15028 MAQ 18248 22 6 11 14 504 505 SE AL PARA BOMBA SIGNAL FOR PUMP BOMBA PUMP R10 1000 W RESISTENCIA CABEZAL LABIO HEATING ELEMENT FOR SLOT NOZZLE HEAD S...

Page 88: ...M ELIAS JAVIER AGUAROD ESQUEMA 15028 MAQ 18248 301 13 8 300 13 8 1 nc 2 3 4 5 6 nc 7 8 nc 9 10 11 12 nc INPUT OUTPUT 0V 0V 24V 24V 0V 10V 0V 10V 601 600 X X SE AL VELOCIDAD BOMBA SPEED SIGNAL PUMP U2...

Page 89: ...4 VDC 12 OUTPUTS 24 VDC 0 5 A A5 1 3 5 7 9 11 13 15 17 19 2 4 6 8 10 12 14 16 18 A6 1 2 3 4 5 6 7 8 Hoja Hjs ESQUEMA ELECTRICO 15028 JOSE M ELIAS JAVIER AGUAROD ESQUEMA 15028 MAQ 18248 301 15 8 300 15...

Page 90: ...AVIER AGUAROD ESQUEMA 15028 MAQ 18248 301 16 6 300 16 6 DETECTOR DIAMETRO BOBINA SPOOL DIAMETER DETECTOR A2 L 1 2 OUT2 3 4 L OUT1 301 300 308 309 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 CONECTOR AUTOMATA...

Page 91: ...17 8 302 13 8 300 17 8 A2 A B 125 IMPULSOS 301 301 311 1 ENCODER TRANSPORTE Lista PLC CONVEYOR ENCODER 300 A2 S 301 312 2 C F ENTRADA Lista PLC B1911 300 A2 S 301 313 3 CELULA SEGURIDAD FOLIO SUPERIO...

Page 92: ...Q 18248 301 18 8 300 18 8 301 314 6 MANUAL CABEZAL DE LABIOS Lista PLC MANUAL MODE FOR SLOT NOZZLE HEAD 3 4 3 4 A3 SELECTOR INYECCION COLA CABEZAL LABIOS 315 7 AUTOMATICO CABEZAL DE LABIOS Lista PLC A...

Page 93: ...I 1 12 1 2 3 4 5 6 7 8 Hoja Hjs ESQUEMA ELECTRICO 15028 JOSE M ELIAS JAVIER AGUAROD ESQUEMA 15028 MAQ 18248 301 19 8 300 19 8 317 9 Lista PLC 318 10 Lista PLC 319 11 Lista PLC 12 Lista PLC 13 Lista PL...

Page 94: ...JAVIER AGUAROD ESQUEMA 15028 MAQ 18248 301 20 8 300 20 8 A3 3 4 320 14 VELOCIDAD LENTA Lista PLC SLOW SPEED 300 5 2 31 32 5 3 31 32 15 AVERIA MOTORES Lista PLC MOTOR FAULT 5 5 31 32 5 7 31 32 16 List...

Page 95: ...S JAVIER AGUAROD ESQUEMA 15028 MAQ 18248 301 21 8 300 21 8 20 Lista PLC 321 21 Lista PLC 322 300 SLOT NOZZLE HEAD OPENING 22 CABEZAL DE LABIOS APERTURA Lista PLC 323 A2 APPROACHING 23 APROXIMACION Lis...

Page 96: ...22 8 25 Lista PLC 326 IRK LAMPS 26 LAMPARAS IRK Lista PLC 327 6 4 6 4 6 4 1 3 5 13 2 4 6 14 21 22 A1 A2 A3 blanco LEISTER BASE PLUGS 27 ENCHUFES BASES LEISTERS Lista PLC 24 2 13 14 A1 A2 7 4 7 4 7 4 7...

Page 97: ...2 43 44 5 2 5 2 5 2 23 5 1 3 5 13 2 4 6 14 21 22 A1 A2 LEFT EDGE BRUSH 30 CEPILLO CANTO IZQUIERDO Lista PLC 5 3 43 44 5 3 5 3 5 3 1 3 5 13 2 4 6 14 21 22 A1 A2 RIGHT EDGE BRUSH 31 CEPILLO CANTO DEREC...

Page 98: ...6 VELOCIDAD TRANSPORTE CONVEYOR SPEED U2_ 0 V 15 6 U2_ 10 V 15 6 SE AL VELOCIDAD BOMBA SPEED SIGNAL PUMP U3_ 0 V 11 7 U3_ 10 V 11 7 FRENO IZQUIERDA B3078 BRAKE 300 26 2 MODULO TSX ASZ 401 SALIDAS ANA...

Page 99: ...Pag A68 1 2 3 4 5 6 7 8 Hoja Hjs ESQUEMA ELECTRICO 15028 JOSE M ELIAS JAVIER AGUAROD ESQUEMA 15028 MAQ 18248 301 23 8 300 25 8 A3 Telemecanique a b c Modificaci n Fecha Fecha Dibuj Comp Norma Nombre...

Page 100: ...ESQUEMA 15028 MAQ 18248 2 1 7 8 azul marr n naranja mini DIN 8 Macho 5 4 azul marr n RJ45 8 naranja 2 1 5 6 7 8 4 3 marr n azul naranja 1 8 CONECTOR MACHO VISTO DE FRENTE MAGELIS XBTG T RJ 45 COM2 CAB...

Page 101: ...MAQ 18248 CEPILLO CANTO IZQUIERDO CEPILLO CANTO DERECHO TURBINA SOPLADORES LAMPARAS NEGRAS DETECCION PRIMER BARRA DESIONIZADORA SUPERIOR 7 8 9 PE 10 11 12 PE 13 14 15 PE 27 N N 16 XC1 1 2 3 4 5 6 7 8...

Page 102: ...1 1 Prohibition signals ACCESS PROHIBITED DANGER TO BE CAUGHT BY THE ROLLERS ACCESS PROHIBITED DANGER THAT HANGING ELEMENTS ARE CAUGHT BY THE ROLLERS HEAT FOCUSES PROHIBITED DUE TO EXPLOSION OR FIRE R...

Page 103: ...BURN RISK BY CONTACT ATTENTION ELECTRIC SHOCK RISK ATTENTION RISK OF CUTS OR AMPUTATIONS OF BODY PARTS ATTENTION RISK OF CUTS OR AMPUTATIONS OF BODY PARTS ATTENTION HANDS CAN BE GRABBED ATTENTION HAND...

Page 104: ...r electric shocks WARNING Hand grabbing risk WARNING Not paying attention could cause personal injuries dead or material damages WARNING Machine in operation ATTENTION GRAB RISK IN CONVEYORS ATTENTION...

Page 105: ...med adapting to the present standards therefore it is not a risk to take into consideration WARNING Grab risk through machine in operation Obligaci n de utilizar gafas protectoras Obligaci n de utiliz...

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