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Barbeques Galore Grand Turbo B3816ALP, Operator'S Manual, Page: 16 / 44

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Barbeques Galore Grand Turbo B3816ALP Operator'S Manual Download Page 16

16

Assembly  Instructions  for  B3816ALP/NG  &  BAI16ALP/NG

CAUTION

 :  W hile it is possible for one person to assemble this grill, obtain assistance from another person when

handling some of the larger, heavier pieces.

Remove  Left  Cart  Side  Panel  Trim  Plate  and  Drawers  (for  B3816ALP/NG)

Open the Left Door and remove the 6 Phillips Head Screws 3/16"x1/2" from the Left Cart Side Panel Trim Plate.
Remove the Left Cart Side Panel Trim Plate.
Push up black tenon on the left slide and push down black tenon on the right slide to remove the Upper Drawer.
Repeat for the Lower Drawer.

1-1

Remove  Left  and  Right  Cart  Side  Panel  Trim  Plates  (for  BAI16ALP/NG)

Open the Left Door and remove the 6 Phillips Head Screws 3/16"x1/2" from the Left Cart Side Panel Trim Plate.
Remove the Left Cart Side Panel Trim Plate.
Repeat for the Right Cart Side Panel Trim Plate.

1-2

Install  the  Grill  Head  onto  the  Cart  (for  B3816ALP/NG  Models)

Phillips  Head  Screw
1/4"x1/4"
Qty.  2
Part  #  S112G04041

A

Hex  Head  Screw
1/4"x1/2"
Qty.  5
Part  #  S162G04081

Phillips  Head  Screw  3/16"x1/2"
Qty.  6
Part  #  S112G03081

Already  installed  in  the  Left  Cart  Side

Panel Trim Plate

Phillips  Head  Screw  3/16"x1/2"
Qty.  12
Part  #  S112G03081

Already  installed  in  the  Left  and  Right

Cart  Side  Panel  Trim  Plates

With  the  help  of  your  assistants,  lift  the  Grill  Head  onto  the  top  of  the  Cart
so  that  the  bottom  of  the  Grill  Head  sits  on  the  Cart  Top  Shelf.  Make  sure
the  LP  Regulator  goes  through  the  hole  on  the  Cart  Top  Shelf.
Remove  the  Grease  Tray  from  the  bottom  of  the  Grill  Head.
Insert  5  Hex  Head  Screws  1/4"x1/2" 

and  2 

Phillips  Head  Screw  1/4"x1/4"

  into

the  Cart  Top  Shelf  from  underside  of the  Cart  Top  Shelf  and  tighten  securely.
(See  diagram).
Replace  Left  Side  Trim  Panel  Trim  Plate,  Drawers,  and  Grease  Tray.

2-1

LP  Regulator

B

B

A

A

B

Summary of Contents for Grand Turbo B3816ALP

Page 1: ...struct the flow of ventilation air around your gas grill housing Never disconnect the gas regulator or any gas fitting while your grill is lit A lit grill can ignite leaking gas and cause a fire or explosion which could result in property damage personal injury or death Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ WARNING Ÿ Grill Information Center Ÿ Ÿ NOTE TO ASSEMBLER INSTALLER Leave this manual with the consumer NOTETO CONSUME...

Page 2: ...fittings propane cylinder valves sold separately and burner valve stems contain lead which is known to the State of California to cause cancer birth defects or other reproductive harm Never use charcoal or lighter fluid in this gas grill Failure to comply with these instructions could result in a grease fire or explosion that could cause serious bodily injury death or property damage Before each u...

Page 3: ...grill has not been used for an extended period of time Remove the screws from the rear of each Main Burner using a Phillips Head Screwdriver or wrench WARNING Grease can get very hot Always handle the Grease Tray with a flame retardant BBQ mitt Before removing the Tray always be sure that the grill has properly cooled Be aware that the Tray does contain grease and be extremely careful when removin...

Page 4: ...3816BLP NG Models S112G03081 Phillips Head Screw 3 16 x1 2 6 Install Left Cart Side Panel Trim Plate for B3816ALP NG Models Install Bowl to Cart for B3816ALP NG Models Install Transformer Bracket to the Left Panel of the Bowl Frame for B3816BLP NG Models Already installed in the Left Cart Side Panel Trim Plate Hardware Parts List for B3816ALP NG Cart Model PART PART DESCRIPTION QTY PURPOSE OFPART ...

Page 5: ...2 Install Left and Right Cart Side Panel Trim Plates for BAI16ALP NG Models Already installed in the Left and Right Cart Side Panel Trim Plates Install Bowl to Cart for BAI16ALP NG Models Install Transformer Bracket to the Left Panel of the Bowl Frame for BAI16BLP NG Models Phillips Head Screw 3 16 x1 2 Qty 12 Part S112G03081 Already installed in the Left and Right Cart Side Panel Trim Plates Hex ...

Page 6: ...6 A3 A4 A1 55 16 A2 A5 39 42 43 44 45 40 90 47 22 20 19 24 25A 27 30 33 83 38 37 36 35 34A 31 29 26 91 89 88 87 86 63 50 48 53 54B 52 58 60 74 57 60 62 49 59 51 75 77B 78 79 80 81 82 76 85 84 70 69 72 71 66 65 68 67 73 59 61 64 83 77A 92 96 93 95 94 32 10 56b Optional A8 25B 25D 25C 34B 46 56a 41B 41A 54A 79A 54C ...

Page 7: ...1 25A Grill Bowl Panel Front P00763206C P00763206C 1 25B Grill Bowl Panel Rear P00760336C P00760336C 1 25C Grill Bowl Panel Left P00761376C P00761376C 1 25D Grill Bowl Panel Right P00762366C P00762366C 1 26 Body Panel Left P00742036C P00742036C 1 27 Body Panel Right P00746036C P00746036C 1 28 Bowl Panel Rear P00737616C P00737616C 1 29 Bowl Frame Bracket Left P03304075C P03304075C 1 30 Bowl Frame B...

Page 8: ... Drawer Assembly Lower Y0420013 N A 1 67 Door P04302049A N A 1 68 Door Magnet P05323007M N A 1 69 Caster Seat Left Front Right Rear P05327062H N A 2 70 Caster Seat Right Front Left Rear P05327063H N A 2 71 Caster 2 5 in without Brake Front P05117007E N A 2 72 Caster 2 5 in with Brake Rear P05110001E N A 2 73 Spice Basket P05203001A N A 1 74 Cart Side Panel Left Trim Plate P07509010A N A 1 75 Side ...

Page 9: ...Burner Frame P0075825BC P0075825BC 1 Back Burner Assembly LP Y0030030 Y0030030 1 Back Burner Assembly NG Y0030031 Y0030031 1 A4 Lamp P05352032B P05352032B 2 A5 Lamp Cover P05352004E P05352004E 2 A6 Back burner Thermocouple P05305068A P05305068A 1 A7 Back Burner Electrode P02614015C P02614015C 1 A8 Back Burner Thermocouple Bracket P03328090C P03328090C 1 B1 Trim Panel Left N A P07505002A 1 B2 Trim ...

Page 10: ...74 67 69 63 60 65 52 62 80 79 73 72 70B 70A 71 78 63 64 59a 30 56C 56D B1 B2 B3 1 5 6 2 8 9A 11 13 15 92 18 16 12 10 3 4 7 9B 58 17 A1 A5 A4 A3 A7 A9 26A 23 19 21 28 36 38 41 39 40 36 35 33 32 31 29 27A 22 20 26B 25 24 A8 A2 A6 43 44 45 46 47 48 49 88 87 34 37 89 86 85 84 91 59b Optional 57B 42 27B 57A 50 ...

Page 11: ...th Nut P05511006A P05511006A 2 24 Burner Bracket P02216044A P02216044A 1 25 Grease Tray Heat Shield P06904070C P06904070C 1 26A Lid Spring Left P05551001M P05551001M 1 26B Lid Spring Right P05551002M P05551002M 1 27A Bowl Panel Front P00763216C P00763216C 1 27B Bowl Panel Rear P00760346C P00760346C 1 28 Control Panel Upper P02916203A P02916203A 1 29 Name Plate P00407014C P00407014C 1 30 Regulator ...

Page 12: ...1 65 Cart Bracket Panel Right Top P03331014F N A 1 66 Door Hinge Bracket Left Bottom P03314037C N A 1 67 Door Hinge Bracket Right Bottom P03314038C N A 1 68 Door Hinge Bracket Left Top P03314050C N A 1 69 Door Hinge Bracket Right Top P03314051C N A 1 70A Drawer Assembly Upper Y0420014 N A 1 70B Drawer Assembly lower Y0420011 N A 1 71 Door Left P04302046A N A 1 72 Door Right P04303047A N A 1 73 Doo...

Page 13: ... Number see CSA label on grill 2 Part Number 3 Part Description 4 Quantity of parts needed 13 KEY DESCRIPTION BAI16ALP NG PART BAI16BLP NG PART QTY Back Burner Assembly LP Y0030028 Y0030028 2 Back Burner Assembly NG Y0030029 Y0030029 2 A4 Lamp P05352032B P05352032B 2 A5 Lamp Cover P05352004E P05352004E 2 A6 Thermocouple Water Shield P03327062C P03327062C 2 A7 Burner Electrode P02614015C P02614015C...

Page 14: ...ut assemblyor grill operation or if there are damaged or missing parts when you unpack this unit from the shipping box Call 1 800 474 5587 M F 8AM 4 30 PM PST KEY PART DESCRIPTION QTY Rot Roller Rot Thumbscrew 1 4 x1 2 Rot Spit Rot Holding Fork Rot Motor Bracket Rot Motor AC Rot Screw 3 16 x1 2 UNC Rot Washer 3 16 1 2 3 4 5 6 7 8 9 2 2 1 2 1 1 2 2 1 2 3 4 5 6 7 8 4 1 5 6 2 3 7 8 P05508181A S195G04...

Page 15: ...ng parts when you unpack this unit from the shipping box Call 1 800 474 5587 M F 8AM 4 30 PM PST 1 4 3 2 6 8 5 7 Rotisserie Assembly Parts Diagram for BAI16ALP NG BAI16BLP NG KEY PART DESCRIPTION QTY Rot Roller Rot Thumbscrew 1 4 x1 2 Rot Spit Rot Holding Fork Rot Motor Bracket Rot Motor AC Rot Screw 3 16 x1 2 UNC Rot Washer 3 16 1 2 3 4 5 6 7 8 9 2 4 1 4 1 1 2 2 1 2 3 4 5 6 7 8 Rot Screw 3 16 x1 ...

Page 16: ...rim Plate Repeat for the Right Cart Side Panel Trim Plate 1 2 Install the Grill Head onto the Cart for B3816ALP NG Models Phillips Head Screw 1 4 x1 4 Qty 2 Part S112G04041 A Hex Head Screw 1 4 x1 2 Qty 5 Part S162G04081 Phillips Head Screw 3 16 x1 2 Qty 6 Part S112G03081 Already installed in the Left Cart Side Panel Trim Plate Phillips Head Screw 3 16 x1 2 Qty 12 Part S112G03081 Already installed...

Page 17: ...y See Diagram Insert 2 Phillips Head Screws 1 4 x1 4 into the 2 holes on the underside of the Cart Top Shelf and tighten securely See A on Diagram Replace the Grease Tray Remove the Left and Right Trim Panel and their screws Hex Head Screw 1 4 x1 2 Qty 6 Part S162G04081 Phillips Head Screw 1 4 x1 4 Qty 2 Part S112G04041 A Pan Head Screw 1 4 x1 2 Qty 12 Part S182G04081 3 Install Left Side Shelf and...

Page 18: ...w 1 4 x1 2 Qty 1 Part S182G04081 Already installed in the Rear Panel of the Bowl Frame Open the Left Door Panel locate the 4 key holes on the rear side of Left Cart Side Panel Trim Plate as shown Attach the Transformer to the Left Cart Side Panel Trim Plate by inserting the two stud bolts on the transformer bracket into the two key holes on the side panel as shown Press the Transformer downward un...

Page 19: ...d tighten securely Install the Left Trim Panel onto the Left Panel of the Bowl Frame using 5 Phillips Head Screws 1 4 x1 2 Repeat for the Right Trim Panel Install Trim Panel for B3816BLP NG Models Pan Head Screw 1 4 x1 2 Qty 13 Part S182G04081 1 2 Install Rear Trim Panel for BAI12BLP NG Models Remove the preassembled 4 Pan Head Screws 1 4 x1 2 on the Bowl Panel Outside Rear Install the Rear Trim P...

Page 20: ...utlet Turn on the Grill Lights by pushing the Left Light Switch on the Control Panel Turn on the Control Knob Seat LED Lights by pushing the Right LED Switch on the Control Panel Fig 4 Fig 2 Fig 3 2 Install Grill Head With the help of your assistants place the Grill Head into the cutout of your grill island See Diagram NOTE The grill head is designed to fit into an island of your own design The is...

Page 21: ...oor Gas Appliances and Manufactured Homes ANSI Z21 75 CSA 6 27 to connect the appliance to the remote self contained gas supply system For safety consideration we suggest to use a stainless steel flexible connector as shown But if using semi rigid tubing do not use materials made of aluminum or aluminum alloy tubing The connector should be installed at the location visible when opening the door On...

Page 22: ...on Panel above the Gas Tank Fig 4 Tank Tray Set 5 22 24 21 1 17 19 5 Vent Openings must be at least 1 8 wide Install the Partition Panel not included in this unit onto the left island Make sure there is 22 24 of clearance between the partition panel and the Tank Holder Assembly CAUTION Build your grill island before installing the LP Gas Tank and Partition Panel Not included in this unit Refer to ...

Page 23: ...look toward the front of the grill bowl Never put your face inside the Grill Head Push and turn Burner Control Knob to HI and you will hear a clicking sound as the burner is being ignited Your assistant should see a blue spark within each Gas Collector Box If a spark is present the Electrode Tips are properly positioned If no spark is seen the Spark Gap needs to be adjusted as follows This test wi...

Page 24: ...ets to play near your grill Always supervise children and pets if they are in the vicinity of the unit WARNING Keep fire extinguisher readily accessible In the event of a oil grease fire do not attempt to extinguish with water Use type B extinguisher or smother with dirt sand or baking soda In the event of rain turn off the burners and gas supply Wait for the grill to cool and then place a cover o...

Page 25: ... LP Gas tank section of this guide How to Leak Test your LP Gas Tank Use a clean paintbrush and a 50 50 mild soap and water solution For your safety Leak test new and exchanged LP Gas tanks BEFORE connecting one to your grill Always keep new and exchanged LP Gas tanks in an upright position during use transit or storage All leak tests must be repeated each time your LP Gas tank is exchanged or ref...

Page 26: ...island The bottom of the lower ventilation openings must be at least 1 or less from the floor of the island The top of the lower ventilation openings cannot be more than 5 from the floor of the island Every ventilation opening must have a minimum of 1 8 See Fig 4 on page 22 Contact a Barbeques Galore s associate for more details Turn your LP Gas Tank Valve clockwise to the closed or OFF positon Op...

Page 27: ...ater Turn the grill Control Knobs to the full OFF position then turn the gas ON at source Apply the soap solution to all gas connections indicated by the arrows See diagram If bubbles appear in the soap solution the connections are not properly sealed Check each fitting and tighten or repair as necessary Type 1 connection per ANSI Z21 58b 2012 CSA 1 6b 2012 Quick Coupling Nut CAUTION When the appl...

Page 28: ...supply is being tested at high pressures This gas grill and its individual shutoff valve must be disconnected from the gas supply pipe system during any pressure testing of that system at pres sure in excess of 1 2 psi 3 5kpa Turn off your gas grill when the gas supply is being tested at low pressures The grill must be isolated from the gas supply pipe system by closing its individual manual shuto...

Page 29: ...rner Open LP Gas tank OFF HI LO for BAI16ALP NG BAI16BLP NG Models Infrared Burner Main Burner Rotisserie Burner Rotisserie Burner Rotisserie Burner Lighting Instructions Follow steps 1 through 5 of the Grill Lighting Instruc tions Push and turn Control Knob to HI and hold knob in Keep pressing and hold in 5 10 seconds before releasing If ignition does not occur in 5 seconds turn the Burner Contro...

Page 30: ...n spark ignitor will light the burner auto matically You may have to push and turn the control knob up to 3 or 4 times to light If ignition does not occur in 5 seconds turn the Burner Control s off wait 5 minutes and repeat the lighting procedure If ignition still does not occur turn the burner control s and gas source OFF Wait 5 minutes for gas to clear and then conduct a leak test of ALL gas con...

Page 31: ... Center 1 800 474 5587 Monday Friday 8 00am 4 30pm PST Obstruction in Burner Tubes Correction Follow the Burner Tube cleaning procedure on page 36 of this Operator s Manual Misalignment of Ignitor on Burner Correction Check for proper position of the Electrode Tip as shown in steps 8 9 on page 23 The gap between the Spark Electrode Tip and Spark Receiver should be approximately 3 16 wide Adjust if...

Page 32: ... all instructions before initial use IMPORTANT When using electrical appliances basic safety precautions should always be used The Transformer is set for 120V 60Hz AC current input 12VAC 4W output The Light is set for 12V 20W Do not let children operate or play nearby your grill or Transformer Always supervise children and pets if they are in the vicinity of the unit Connecting Transformer Always ...

Page 33: ...own Place the food between the forks and tighten the Thumbscrews to keep the Holding Forks in position 3 Rotisserie Screw 3 16 x1 2 UNC Qty 2 Part S112G03084 Rotisserie Washer Qty 2 Part S411G03064 B3816ALP NG B3816BLP NG BAI16ALP NG BAI16BLP NG Outside of left grill bowl panel Outside of left grill bowl panel Thumbscrew 1 4 x1 2 Roller Holding Forks Spit Thumbscrew 1 4 x1 2 Roller Holding Forks S...

Page 34: ...king process and allow it to turn smoothly Plug the Rotisserie into an outlet and turn on to test 5 B3816ALP NG B3816BLP NG BAI16ALP NG BAI16BLP NG Rotisserie Motor Rotisserie Motor Motor Bracket Motor Bracket The Spit Rod must rest into this slot of your grill bowl The Spit Rod must rest into this slot of your grill bowl Thumbscrew 1 4 x1 2 Roller Holding Forks Spit Thumbscrew 1 4 x1 2 Grill Bowl...

Page 35: ... prolong its life Follow these cleaning procedures on a timely basis and your grill will stay clean and operate with minimum effort CAUTION Be sure your grill is OFF and cool before cleaning Before initial use and periodically thereafter wash your Cooking Grids in a mild soap and warm water solution You can use a wash cloth or vegetable brush to clean your Cooking Grids You should periodically was...

Page 36: ...TS 2 2 WARNING Tube Burner After each use of the main grill or infrared cooking zone it is necessary to burn off food particles and drippings which can clog Burner ports and reduce Burner perfor mance OPEN the grill Lid ignite the burner s and operate grill on Hi setting for 3 to 5 minutes You can close the Lid if only main Burners are lit but NEVER close the Lid over a lit Infrared Burner Use a n...

Page 37: ... seared reduce heat and continue cooking or move food to the primary cooking area to finish cooking The middle and back primary cooking areas offer high heat for grilling The Secondary Cooking Rack offers medium heat for preparing breads and firm vegetables The front primary cooking area offers less heat and is ideal for preparing delicate foods and for keeping cooked foods warm Direct Cooking usi...

Page 38: ...e fish pieces are small enough to drop between the Cooking Grids Vegetables and Fruit Prepare your fruit or vegetables and brush with butter or basting sauce if desired To cook indirectly the food should be placed on the left or right side of your grill with the Burner lit on the opposite side and the grill lid down Or center your food on the Secondary Cooking Rack and light the outer grill Burner...

Page 39: ...ough the primary grill burners will also sear meat the Infrared Burner produces a more intense and concentrated heat that sears the meat more quickly This quick searing produces a crisp and flavorful outer crust and locks in the meat s natural flavor and juices Follow the cooking guidelines provided Then take some time to experiment with your Infrared cooking zone Also read the Cooking Instruction...

Page 40: ...of excess fat Truss meat and poultry with cooking string to retain shape if desired Bacon strips can be used to cover the outside surface of lean meat and poultry to help prevent it from drying out Another method for keeping food moist during roasting is to put water in a cooking pan then cover with foil The foil should be removed for the first or the last part of the cooking time to ensure proper...

Page 41: ... the holding forks Test the balance as described before A rolled piece of meat requires the rotisserie skewer to be inserted through the center of the length of meat then se cured and balanced For meats that contain bones it is best to secure the rotis serie skewer diagonally through the meaty sections If pro truding bones or wings brown too quickly cover with pieces of foil Guide to Rotisserie Co...

Page 42: ...se only For your safety conversion kits are not available nor will we sell or otherwise provide parts or information to be used to convert your grill Any attempt to convert your grill is dangerous and will void your warranty If your ignition fails to work or your battery needs replac ing you can manually light your grill by paper match Insert a paper match into the silver Lighting Stick and follow...

Page 43: ...tural oxidation process and will not affect the short term performance of your grill To slow the rusting process on Cooking Grids we recommend greasing the grids before and after each cookout Use a brush to apply a thin layer of cooking oil or vegetable shortening onto each grid We do not suggest spray type oils unless they are specified for high temperature cooking If your Cooking Grids are Porce...

Page 44: ...ifficulties due to accidents abuse misuse alteration misapplication vandalism improper installation maintenance or service damages caused by flashback fire or grease fires as set out in the Operator s Manual This warranty does not cover scratches dents corrosion or discoloration caused by weather heat abrasive and chemical cleaners pool or spa chemicals and or any tools used in the assembly or ins...

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