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Proflame 1  

 

- IPI Electronic Ignition System -  

 

Overview 

The IPI system is an advanced burner controller that provides 

you with the option of having either a Standing-Pilot, or an 

intermittent igniting system. This alternating mode is controlled 

by the CPI/IPI Switch (Continuous Pilot Ignition/Intermittent 

Pilot Ignition) located on the IPI System Box. The difference 

between a Standing-Pilot and an Intermittent-Pilot is in whether 

the pilot stays lit or shuts off: 
In Standing-Pilot, the pilot assembly is lit by the IPI Main 

Module and continues to stay lit until 1) the CPI/IPI Switch is 

switched to the IPI position; 2) a loss of electrical power 

(battery and AC source), 3) the flame sensor loses its signal, 4) 

the fuel supply discontinues, or 5) the IPI Main Module 

malfunctions. 
In the Intermittent-Pilot mode, the pilot shuts off when the 

appliance is not in use. The advantage of this mode is that fuel 

is not consumed when the fireplace is not operating. 
NOTE: In some jurisdictions Intermittent-Pilot is required. That 

means the pilot cannot remain lit when the appliance is not 

operating. 

Components 

The core of the IPI system is the Main Module and the IPI 

Valve. With these two components the system is able to 

operate a gas fireplace. There are also other components 

available to complement the IPI system. 
IPI System Cover: Is essential in keeping the components at their proper operating temperatures. 

DO NOT OPERATE 

THE APPLIANCE WITHOUT THIS COVER.

 

Modulating Servo Motor: Is an add-on valve component that permits HI/LO functionality to be controlled by the remote. 

Contrary to this feature is a Manual HI/LO Control Knob. The Modulating Servo Motor requires the Remote system to be 

present. 
Backup Battery Pack: This component permits the IPI system to operate without the need for an external AC Adapter 

power source. The advantage to using the battery backup is that in the case of a power failure, the appliance is still 

operable. 

NOTE:

 In certain instances the IPI Main Module requires resetting. This can occur if the system is unable to ignite the 

pilot or the main burner in the allotted time period. The IPI is programmed to lockout all commands. To reset this 

lockout you must deplete the system of all electrical power. This means to remove the batteries from the Battery Pack, 

remove the batteries from the Remote Receiver (if applicable), and disconnect the AC Adapter from the system. Leave 

the power off for approximately 25 seconds to clear its lockout.

 

Remote Receiver: This component provides the capability of controlling the appliance with a wireless remote transmitter. 

 

 

Standing Pilot Mode for Colder Climates (Below Freezing) 

For IPI models it may be necessary to set the appliance to Standing Pilot mode to maintain heat in the cavity. The purpose 

of this procedure is to prevent cold air from penetrating the chimney and then onto the living space. Therefore, when the 

internal temperature is slightly elevated the fireplace is able to freely exhaust its combustion and hence making it easier to 

startup. 

NOTE:

 The pilot system for this appliance may be equipped with a Seven Day Timer, in which case the pilot flame will be 

extinguished if the main burner has not been turned ON for seven days. This Seven Day Cycle is reset every time the main 

burner is cycled ON / OFF and the pilot remains lit. If more than seven days has passed since the main burner has been 

cycled ON / OFF and the pilot is also out, follow the procedures described in this manual to light the pilot. 

Backup 

Battery 

Pack 

Box Cover 

IPI Module 

IPI PF1 

53

Summary of Contents for OB24MVN

Page 1: ...flammable vapors and liquids in the vicinity of this or any other appliance An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance WARNING For Outdoor...

Page 2: ...duced by a furnace or heating duct This noise does not affect the operation or longevity of your fireplace Note to the Installer Be sure appliance is working properly and its operation including remot...

Page 3: ...tallation Kits Burner Support Platforms for Custom Installations UIK Exploded Assembly 18 UIK Kits 21 1 2 Wide 19 UIK Length Extension Kits for Multiple Burners 20 UIK Width Extension Kits up to 33 21...

Page 4: ...stems 50 Gas Conversion for Modulator PART C Millivolt IPI Systems 51 Troubleshooting the Gas Control System 52 IPI Proflame 1 Overview 53 Proflame 1 Parts List 54 Proflame 1 Schematic Drawing 54 Prof...

Page 5: ...clean 13 Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the unit and to replace any part of the control system and any gas contro...

Page 6: ...as in a breezeway or at right angles to each other 4 Within a partial enclosure that includes an overhead cover and three side walls as long as 30 percent or more of the horizontal periphery of the en...

Page 7: ...line of the regulator Not allowed Vinyl NOTE Diagrams Illustrations not to scale A fireplace shall not open directly above a sidewalk or paved driveway which is located between two single family dwel...

Page 8: ...Conversion Kit Required Conversion Kit Required OB72 Conversion Kit Required Conversion Kit Required OB96 Conversion Kit Required Conversion Kit Required Outdoor Fireplace OFP Approved Accessory Burn...

Page 9: ...IPN IPI NG Burner For LP order 48OB CKLP2 7 1 2 wide x 50 long x 2 tall OFP5548S1P2 OFP5548S2P2 OB72MVN SIT Millivolt NG Burner For LP order 72OB CKLP 7 1 2 wide x 74 long x 2 tall OFP7972S1 OFP7972S2...

Page 10: ...Certified Burners with Label Dimensions OB24 OB36 OB48 OB72 OB96 Outdoor Burners OB24 BURNER OB36 BURNER OB48 BURNER OB72 BURNER OB96 BURNER END VIEW ALL BURNERS 38 2 5 16 10...

Page 11: ...T Screws 8 6 Black Screws 2 10 24 x 1 2 Bolts c w Star Nuts 6 Filler Strips 1 Cover Clip 24OB 23 9 16 36OB 35 9 16 x 2 for OB72 48OB 47 9 16 x 2 for OB96 24OB 10 5 8 36OB 10 5 8 x 2 for OB72 48OB 10 5...

Page 12: ...arker 1 On Off Rocker Switch installed on valve 1 Pilot Opening Cover 1 Hardware Bag 12 1 2 DT Screws 8 6 Black Screws 2 10 24 x 1 2 Bolts c w Star Nuts 6 Filler Strips 1 Cover Clip 24OB 23 9 16 36OB...

Page 13: ...mounted with Qty 3 Screws FRONT RIGHT SIDE LEFT SIDE Front Cover Front Cover Plumbing Routing Electronics Box Plumbing Routing Front Cover Valve Body is attached to the Universal Valve Mount Box usin...

Page 14: ...outing Electronics Box Valve Front Cover Valve Body is attached to the Universal Valve Mount Box using Qty 6 DT Screws Valve Plumbing is routed through the left opening and on the left side of the Val...

Page 15: ...ided Refer to Local Codes NOTE All Gas Controls and connections must be readily removable supported and accessible A Wind Guard is recommended Required Openings for Stock Burners OB24 5 3 4 x 24 1 2 O...

Page 16: ...Valve Box should be centered between the two Burners UNIVERSAL VALVE BOX DIMENSIONS Use the Mount Brackets to install the Universal Valve Box in a Custom Enclosure Required Opening is 17 Wide x 8 1 4...

Page 17: ...ain access to the cylinder valves is acceptable provided it is non locking and can be opened without the use of tools Designs using a cover to gain access to the cylinder and cylinder valve shall be p...

Page 18: ...OB72 72 OB96 Support Brackets UIK UIK EXT L OB UIK Universal Installation Kits may be used in Custom Enclosures up to 21 1 2 inches wide OB UIK EXT L Length Extension Kits can be used when linking mu...

Page 19: ...Qty 4 Support Brackets Qty 24 20 x Carriage Bolts KEPS Nut Support Brackets 11 Joining Brackets 11 1 2 Seam Plates 3 Top of Valve Box opening must be flush with Support Brackets Center Plates See Kits...

Page 20: ...ining Brackets Qty 4 Support Brackets Qty 4 Seam Plates Qty 24 20 Carriage Bolts KEPS Nuts Packaged by _________ Valve Box openings must be located in the center of the Burners Top of Valve Box openin...

Page 21: ...ter EXT Plate End EXT Plate Note orientation of EXT Plates Center EXT Plate Top of Valve Box opening must be flush with Support Brackets Enclosure shown with OB36 Burner OB36UIK OB36UIK EXT W Discard...

Page 22: ...Qty 30 20 Carriage Bolts KEPS Nuts OB72UIK Kit Center EXT Plates from OB72UIK EXT W L Center EXT Plates from OB96UIK EXT W L Center EXT Plates from OB72UIK EXT W L Top of Valve Box opening must be flu...

Page 23: ...Natural Gas Convert to LP with Conversion Kit 36OB CKLP OFP4336S2 Millivolt Natural Gas Convert to LP with Conversion Kit 36OB CKLP OFP4336S1P2 IPI2 Natural Gas LED Convert to LP with Conversion Kit...

Page 24: ...Natural Gas Convert to LP with Conversion Kit 48OB CKLP OFP5548S2 Millivolt Natural Gas Convert to LP with Conversion Kit 48OB CKLP OFP5548S1P2 IPI2 Natural Gas LED Convert to LP with Conversion Kit...

Page 25: ...Natural Gas Convert to LP with Conversion Kit 72OB CKLP OFP7972S2 Millivolt Natural Gas Convert to LP with Conversion Kit 72OB CKLP OFP7972S1P2 IPI2 Natural Gas LED Convert to LP with Conversion Kit...

Page 26: ...ELY HEAVY Ensure that fireplace is properly supported when handling Tab cutouts on the faces of the appliance can be used to assist with handling and locating fireplace Cutouts are for Hand use or 2 x...

Page 27: ...ace can be used to assist installation NOTE Support Guide is NOT load bearing Bottom of fireplace MUST be supported Set Support Guides at desired height and attach with DT Screws Support Guide Support...

Page 28: ...ES OFP4336 OFP5548 OFP7972 S1 S2 section for Non combustible areas 1 2 Plywood Exterior Facing Fold Nailing Tabs back onto framing Fold Nailing Tabs back onto framing SIDE OF UNIT RIGHT SIDE OF UNIT B...

Page 29: ...s In Front of Unit 36 Face or Facing of Fireplace Top Sides and Back of Appliance 0 Standoffs ALCOVE Alcove Depth All Units 36 Face or Facing of Fireplace Alcove Width OFP4336S1 S2 60 Fireplace Openin...

Page 30: ...k Surround Frame onto Lower Edge of fireplace opening STEP 4 Push Surround Frame into place and attach with screws into top lip of opening LEFT RIGHT RIGHT TOP RIGHT CORNER SCREW HOOK ONTO LOWER EDGE...

Page 31: ...ther Cover slowly and engage Hooks into Slots 3 Weather Cover will engage into outer Slots LH BRACKET RH BRACKET Access Cover Top Left Corner of Firebox WARNING PILOT KNOB MUST BE TURNED TO THE OFF PO...

Page 32: ...the fireplace cannot be accidentally turned on i e with a remote control IMPORTANT NOTE Safety Switch Lever must be protruding from Access Cover for fireplace to operate IF FIREPLACE WILL NOT LIGHT E...

Page 33: ...Push Mount Bracket down into place Replace Access Cover STEP TWO INSTALL SCREEN 1 Insert Bottom Hooks on Screen Frame into slots in Mount Brackets 2 Tilt Safety Screen and insert Bottom Hooks 3 Lift T...

Page 34: ...ceived as rust but can be easily removed or prevented To provide stain prevention and removal wash all stainless steel surfaces every 3 4 weeks or as often as required with fresh water and or stainles...

Page 35: ...Access Cover 3 Remove Screws in Burner Tray and Valve Bracket TO INSTALL BURNER REVERSE ABOVE STEPS ACCESS COVER VALVE LOCATION Remove Screws in Burner Tray BURNER AND VALVE ASSEMBLY Remove Screws fro...

Page 36: ...For OB96 use 10 bags 50 lbs MQG5A Glass Media 1 2 Cobalt Blue 5 lbs MQG5B Glass Media 1 2 Black 5 lbs MQG5C Glass Media 1 2 Bronze 5 lbs MQG5W Glass Media 1 2 White 5lbs Use of any other glass can al...

Page 37: ...Stones 10 Piece Set Place Rocks and Stones randomly Do not cover Pilot Not all Rocks or Stones will be used on all models RBCB1 Canonballs Assorted Size and colors 14 pieces Place Canonballs randomly...

Page 38: ...UST BE TURNED TO THE OFF POSITION BEFORE INSTALLING BURNER LID SERIOUS DAMAGE CAN BE CAUSED TO THE APPLIANCE AND PROPERTY IF PILOT IS LEFT ON AND THE MAIN BURNER IS TURNED ON WHEN BURNER LID IS INSTAL...

Page 39: ...WG 96 Wind Guard Wind can greatly affect flame performance If used in windy conditions a wind guard is recommended NOTE Painted finishes damaged or discolored by heat are not covered under warranty Co...

Page 40: ...in burner was never on Exercise caution when working within the area ALL WORK SHOULD BE PERFORMED BY A QUALIFIED AND CERTIFIED TECHNICIAN This appliance is not intended for use in temperatures below f...

Page 41: ...talled and must not be stored in a building garage or any other enclosed area Storage of this appliance indoors is permissible only if it has been disconnected from its fuel supply natural gas line or...

Page 42: ...rear center left hand side of the main burner If a flame has appeared then continue to depress the control knob for 20 seconds If the flame did not appear then continue to depress the red igniter butt...

Page 43: ...attery powered module is available to assist in lighting the pilot burner See below for installation Battery Igniter OLTN OLTW Top View OFP Top View OLTN OLTW Ignition Switch Ignition Switch Battery I...

Page 44: ...glass door 6 Turn manual shutoff valve clockwise to off Located behind the access panel 7 Wait five 5 minutes to clear out any gas Then smell for gas including near the floor If you smell gas STOP Fol...

Page 45: ...0 Max 1 6 w c 0 40KPa 3 5 w c 0 87KPa OB96MVP Propane Millivolt Adjustable 125 000Lo 157 000Hi 37 2ea Fully Open S I T Nova 1 2 NPT 11 Min 11 Normal 13 Max 6 3 w c 1 57KPa 10 w c 2 61KPa IPI Valve Sys...

Page 46: ...Gas Specifications for gas inlet pressures Refer to Gas Specifications for input rates Refer to Lighting Instructions for normal sequence of the ignition system TANK RETAINER Included with LP Convers...

Page 47: ...sion kit shall be installed by a qualified service agency in accordance with the manufacturer s instructions and all applicable codes and requirements of the Authority Having jurisdiction If the infor...

Page 48: ...the pilot tube from the pilot burner assembly The olive and injector can now be removed from the bottom of the pilot hood 4 Verify that the new injector is proper for the application LPG injectors hav...

Page 49: ...MOUNT PLATE Feed the Pilot Tube Thermopile and Spark electrode through the new mount plate as shown in the diagram on the right NOTE Exercise care to ensure that the pilot lines are not damaged or ki...

Page 50: ...njector near the top Propane injectors have a groove machined around their circumference near the top while NG injectors do not have a groove fig 4 Refer to the Appliance Manufacturer s instruction sh...

Page 51: ...Gas Conversion for Modulator PART C 51...

Page 52: ...e Check wall switch and wires for proper connections Jumper wire across terminals at wall switch If burner comes on replace defective wall switch If okay jumper wire across wall switch wires at valve...

Page 53: ...ote system to be present Backup Battery Pack This component permits the IPI system to operate without the need for an external AC Adapter power source The advantage to using the battery backup is that...

Page 54: ...PI 915 017 24 16 1002 P119SI TC Electrode Cable Sparker IPI 35 Infinite ZCVRB47 VRB46 17 1002 P903SI TC Electrode Flame Sense IPI 007 253 915 903 24 18 1002 P910SI TC Electrode Flame Sense 35 Infinite...

Page 55: ...display on the Transmitter will change to show that the room thermostat is ON and the set temperature is now displayed To adjust the set temperature press the Up or Down Arrow Keys until the desired s...

Page 56: ...e must be followed to reset the PF2 Module Press the Red SW1 button until you hear three beeps Within 10 seconds press the SW1 button again until you hear it beep The PF2 Module may now be turned on o...

Page 57: ...r Kit LP 907 012 19 1002 P013SI IPI Stepper Kit NG 907 013 20 1002 P014SI IPI Reg Kit LP Hi Lo 907 014 21 1002 P016SI IPI Reg Kit NG Hi Lo 907 016 22 1002 P017SI TC Electrode Cable Sparker IPI 915 017...

Page 58: ...hat the face plate will be flush on the face of the wall Drywall cutout size is 2 wide by 4 1 8 tall Must be installed within 16ft of valve assembly 12ft recommended Proflame 2 Plug the Square Plug Co...

Page 59: ...with a three prong grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Do not cut or remove the grounding prong from...

Page 60: ...hazard and should be plugged directly into a properly grounded three prong receptacle Do not cut or remove the grounding prong from this The fireplace receptacle must be connected to an external GFI p...

Page 61: ...lve Bracket 9 1001 P640SI Millivolt Valve NG Hi Lo 10 1000 214 Piezo Igniter 11 36HB 115 Piezo Bracket OB24MVN OB36MVN OB48MVN Part Description 1 1002 PSEC7524 Pilot Assembly c w Mount Plate 1000 P166...

Page 62: ...1001 P658SI Millivolt Valve NG 1 2 Hi Output 11 1000 214 Piezo Igniter 12 36HB 115 Piezo Bracket 13 72OB PX115D Brass Elbow 1 2 FPT x 1 2 NPT OB72MVN OB96MVN 12 1 11 1 10 9 8 6 5 4 3 2 1 1 2 3 4 7 Par...

Page 63: ...lator 96OB CKLP LP Conversion Kit for OB96 MVN c w Qty 2 37 Burner Orifices Pilot Orifice Regulator 96OB CKLP2 LP Conversion Kit for OB96 IPN c w Qty 2 37 Burner Orifices Regulator Glass Media 5 lbs p...

Page 64: ...ace 72 Burner Millivolt Natural Gas Single Side OFP7972S2 Outdoor Linear Fireplace 72 Burner Millivolt Natural Gas See Through OFP7972S1P2 Outdoor Linear Fireplace 72 Burner IPI Natural Gas LED Lights...

Page 65: ...te will be based upon the date of manufacture plus thirty 30 days Any labor material freight and or handling charges associated with any repair or replacement pursuant to this limited warranty will be...

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