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SureCross Wireless I/O Network Manual

rev. I 10/25/2012

132607

Summary of Contents for SureCross DX80

Page 1: ...SureCross Wireless I O Network Manual rev I 10 25 2012 132607...

Page 2: ...ayPro 23 DX83 Ethernet Bridge 24 Setting Up Your Wireless Network 25 Using Extended Address Mode 25 Mixing Performance and Non Performance Radios in the Same Network 25 Applying Power to the Gateway o...

Page 3: ...ure 49 Units Defined 50 Interpreting Register Values in the Banner Wireless System 52 Setting up the Wireless Network Using the Rotary Dials 55 Setting Up the Wireless Network 55 Applying Power to the...

Page 4: ...asket 83 Replacing the Rotary Dial Access Cover 83 Battery Replacement 84 DX81 and DX81H FlexPower Module Battery Replacement 84 DX81P6 FlexPower Module Battery Replacement 84 DX80 Integrated Battery...

Page 5: ...t Radios 102 FCC Certification 2 4GHz 103 Certified For Use in the Following Countries 104 Exporting SureCross Radios 106 Warnings 107 Antenna Installation 107 Banner Engineering Corp Limited Warranty...

Page 6: ...between the wireless network and the host controller When the Gateway using its Modbus RTU RS 485 connection is a Modbus slave to a Modbus RTU host controller the wireless network may contain up to 4...

Page 7: ...tly to the host system without using an Ethernet switchbox hub some host systems may require a crossover cable By default the DX83 is configured to use Modbus TCP To use EtherNet IP you must connect t...

Page 8: ...Six pack battery supply module BWA SOLAR 001 Solar supply includes solar panel rechargeable batteries and controller DX81H Single battery supply module de signed specifically to power the DX99 In trin...

Page 9: ...xidecimal 1 to F Each Node within a network must have a unique Node Device Address 3 Push button 1 Single click to advance across all top level DX80 menus Single click to move down interactive menus o...

Page 10: ...he Gateway s LCD viewing device address The Gateway is predefined as Device Address 0 On the Node sets the Node s Device Address hexidecimal 1 to F Each Node within a network must have a unique Node D...

Page 11: ...and power requirements of the device Connecting dc power to the commu nication pins will cause permanent damage Wire No Wire Color Description 1 2 3 4 5 1 Brown 10 to 30V dc 2 White RS485 D1 B 3 Blue...

Page 12: ...gh the RUN menu and communication begins between the Gateway and Node s Auto looping through the RUN menu is the normal operating mode for all devices on the wireless network From the RUN Menu or any...

Page 13: ...urvey Device Config Device Error 16 8 32 Single click Button 2 Single click Button 2 SAVES DISPLAYED VALUE Single click B1 MAXN Timing 48 MANUAL AUTO AUTO SET Single click Button 2 Single click Button...

Page 14: ...to power down the Node Press and hold Button 1 from power down mode to enter RUN mode ADJUST LEFT ROTARY SWITCH TO SET NETWORK ID ADJUST RIGHT ROTARY SWITCH TO SET NODE ADDRESS DEV I O XX NOD XX NID...

Page 15: ...or Node and the I O values of the device When using extended address mode the network ID NID is not used The Network ID is typically used only in rotary dial address mode On the Gateway the I O displa...

Page 16: ...the network ID NID slave ID baud rate and parity When in extended address mode the DINFO menu also displays the maximum Node setting and the extended addressing XADR or binding code used to form the n...

Page 17: ...00 2 PROD DATE 00 00 Single click Button 1 DX80 MODEL 0x0000 2 Factory s Gateway Node The FCTRY menu displays the version numbers of various compo nents within the device including the radio micro num...

Page 18: ...the results of a Site Survey conduc ted with this Gateway The SITE menu displays the device number of the Node the Site Survey was conducted with as well as the missed green yellow and red received p...

Page 19: ...Baud and Parity The options for baud rate are 19200 38400 or 9600 For parity select None Even or Odd Extended Address Binding Code Binding Nodes to a Gateway ensures the Nodes only exchange data with...

Page 20: ...ROTARY SWITCH TO SET NODE ADDRESS MANUAL AUTO SET Single click Button 2 Single click B1 XADR Extended Addressing XADR Adjust rotary switch to set XADR Single click Button 2 XXXXXX Single click B1 CON...

Page 21: ...ices within the network The Node number that gener ated the error and the error code EC display onscreen Single click button 1 to advance through the menu of CLEAR clear this particu lar instance of t...

Page 22: ...31 7 65 0 30 14 67 0 578 DX80 C Gateway and Node The DX80 C Gateways and Nodes have the same external and mounting dimensions 7 9 0 31 80 8 3 18 65 0 2 56 80 3 3 16 65 0 2 56 7 65 0 30 60 2 36 45 7 1...

Page 23: ...wayPro The DX80 GatewayPro has the same external and mounting dimensions as the Gateway and Node but does not have any side access holes or glands 65 0 2 56 65 0 2 56 80 3 3 16 80 8 3 18 60 2 36 136 5...

Page 24: ...ge has the same external and mounting dimensions but no side access holes or glands 65 0 2 56 7 9 0 31 80 3 3 16 65 0 2 56 7 65 0 30 60 0 2 36 14 67 0 578 80 8 3 18 136 5 35 SureCross Wireless I O Net...

Page 25: ...the Gateway to which they are bound Note All SureCross Performance Gateways and Nodes are preconfigured for extended addressing mode and cannot use rotary dial address mode Skip this step in the inst...

Page 26: ...de After binding your Nodes to the Gateway make note of the binding code displayed under the DVCFG menu XADR submenu on the LCD Knowing the binding code prevents having to re bind all Nodes if your Ga...

Page 27: ...not sample its inputs until it is communicating with the Gateway to which it is bound LED 1 LED 2 Gateway Status Node Status green on Power ON green flashing RF Link OK red flashing red flashing Devi...

Page 28: ...onduct a Site Survey with another Node and repeat steps 2 through 6 8 To end the Site Survey double click button 2 9 Change the Gateway s right rotary dial back to 0 The LCD displays the device readin...

Page 29: ...ite Survey send a control code of 32 0x20 and a Node number of 0 0x0 Site Survey Data Holding With Site Survey active registers I O 7 and 8 are Site Survey data holding registers that store the accumu...

Page 30: ...e network s antennas higher Using higher gain antennas or Adding data radios to the network Mounting the devices antennas higher allows the radio signal to clear obstacles in the area and improves the...

Page 31: ...es to avoid facing intense direct sunlight Mount under an overhang or other source of shade Install indoors or Face the devices north when installing outside For harsh outdoor applications consider in...

Page 32: ...ng and tighten using a slotting screwdriver Never apply more than 10 in lbf torque to the plastic plug This is not a lot of torque and is equivalent to the torque generated without using tools If a wr...

Page 33: ...wing are some quick tips for improving the installation of wireless network components Create a Clear Communication Path Wireless communication is hindered by radio interference and obstructions in th...

Page 34: ...cable to connect the antenna to the radio When installing a remote antenna system always include a lightning arrestor or coaxial surge suppressor in the system Remote antenna systems installed withou...

Page 35: ...ith rubber splicing tape and electrical tape Step 1 Verify both connections are clean and dry before connecting the antenna cable to the antenna or other cable and hand tightening Step 2 Tightly wrap...

Page 36: ...cription 1 BWA 9O2 C Antenna Omni 902 928 MHz 2 dBd Rubber Swivel RP SMA MALE BWA 2O2 C Antenna Omni 2 4 GHz 2 dBd Rubber Swivel RP SMA MALE BWA 2O5 C Antenna Omni 2 4 GHz 5 dBd Rubber Swivel RP SMA M...

Page 37: ...A MALE 2 BWC 1MRSFRSB02 RG58 Cable RP SMA TO RP SMA Female Bulkhead 0 2 m BWC 1MRSFRSB1 RG58 Cable RP SMA TO RP SMA Female Bulkhead 1 m BWC 1MRSFRSB2 RG58 Cable RP SMA TO RP SMA Female Bulkhead 2 m BW...

Page 38: ...he SureCross device mounted inside the box This configuration may be used either inside or outside the building though a Yagi antenna is usually used in outdoors applications while an omni directional...

Page 39: ...EF14128 Fiberglass enclosure 14 x 12 x 8 8 BWA PA1412 Internal panel 14 x 12 9 DX81 DX81 FlexPower Battery Supply Module DX81P6 DX81P6 FlexPower Battery Supply 6 Pack This example image depicts a DX8...

Page 40: ...of the cable is a RJ45 connector and the other end is an industrial Ethernet connector This cable is designed to be connected directly to a computer Example Layout 1 When connecting a DX80 Gateway to...

Page 41: ...GatewayPro device and many be accessed using any Internet browser Before accessing the Web based configuration screens configure the browser for a direct connection to the Internet If you are experi...

Page 42: ...this page and file for your record More Details About Extended Address Mode During automatic binding the Gateway broadcasts the extended address code to all Nodes currently in binding mode To manually...

Page 43: ...Single click button 2 to select DVCFG Single click button 1 to select from the available menu options stopping at XADR 6 Single click button 2 to enter the XADR menu AUTO is automatic binding mode and...

Page 44: ...e click button 2 to enter the extended address code entry step The LCD shows SET XADR 000000 10 Use the right rotary switch to begin setting the extended address code Digit selection begins with the l...

Page 45: ...to the ON position Extended Addressing Mode is activated using DIP switch 1 3 Apply power to the Gateway The Gateway s LCD displays POWER then RUN 4 On the Gateway single click button 1 to advance acr...

Page 46: ...battery ship from the factory in storage mode to conserve the battery To wake the device press and hold button 1 for five seconds To put any FlexPower or integra ted battery SureCross radio into stor...

Page 47: ...s the communication rate between the Gateway and the host system to which it is wired Continuing from the previous menu position follow these steps to set the baud rate 1 Single click Gateway push but...

Page 48: ...DX80 Gateway device Modbus Timeout Gateway Link Failure with any Node device Node Link Failure with the Gateway Host Link Failure A host link failure is detected when the defined timeout period has e...

Page 49: ...are set to the user defined default state Each Node has a Gateway Link Failure flag that can be set or cleared depending on the particular application In the sample system shown the communication link...

Page 50: ...electing Temp C changes the threshold hysteresis and delta units to degrees Celsius Signed values range from 32768 to 32767 and allow for the measurement of negative values Signed values are typically...

Page 51: ...ult discrete unit LCD ON OFF 4 0 to 10V Volts Analog unit using 0 to 10V instead of current Modbus register contents are scaled such that 0 represents 0V and 65535 represents 10V LCD 0 00V 10 00V 5 Si...

Page 52: ...converted to a mA out value Use the null to set the start point and span to define the range The null value is the distance to be associated with 4 mA The span is the entire distance range that is to...

Page 53: ...registers as two s complement signed numbers Using two s complement allows negative num bers to be stored in Modbus registers Although not technically a sign bit the most significant bit MSB indicates...

Page 54: ...the last temperature will be 50 F 4 mA 20 F 20 mA 50 F This defines the null as 20 F and the span as 70 With an input temperature value of 5 F the output value will be Output Fullscale Span InValue N...

Page 55: ...ork ID NID assigned to the Gateway and its Nodes Each device within this common network must have a unique Device Address assigned When using Rotary Dial Address Mode set the Network ID on the Gateway...

Page 56: ...conds The LCD shows SEARCH NID 2 1M 0S If the Network ID is not already in use the LCD displays NID OK and enters RUN mode 2 If the Network ID is already in use by another DX80 Gateway device an IN US...

Page 57: ...e 10 to 30V dc Node FlexPower 1 2 3 4 5 1 brown 10 to 30V dc input 10 to 30V dc 2 white RS485 D1 B 3 blue dc common GND dc common GND dc common GND 4 black RS485 D0 A 5 gray Comms gnd 3 6 to 5 5V dc D...

Page 58: ...flashing Modbus Communication Active red flashing Modbus Communication Error No radio link when flashing once every three seconds For Gateway and Ethernet Bridge systems active Modbus communication r...

Page 59: ...system a DX70 pair is used to map I O in a simple one to one configuration Inputs on one DX70 is mapped to the outputs of the other device DX70 kits are configured at the factory and require no addit...

Page 60: ...of the Modbus network This configuration is used when the I O capacity of the Gateway is exceeded The Gateway is configured with a table of mapping entries that allow the DX85 Expanded I O devices as...

Page 61: ...O 3 DX80N DX80 Nodes or FlexPower Nodes 81398 User Configuration Tool software included on SureCross documentation CD not shown BWA HW 006 RS 485 to USB adapter cable not shown Modbus RTU SureCross W...

Page 62: ...twork collects I O data and sends it back to a Modbus host system Item Model No Description 1 DX80G DX80 Gateway 2 CSRB M1250M125 47M125 73 Cable RS 485 quick disconnect 5 pin Euro male trunk female b...

Page 63: ...y not shown Modbus RTU with Multiple Slave Devices Layout 2 In this example host controlled configuration the Gateway is a Modbus slave to the host system but remains the master of the wireless networ...

Page 64: ...slave device 4 DX80N Nodes or FlexPower Nodes Modbus TCP and EtherNet IP Host Connected DX80 GatewayPro Connect a DX80 GatewayPro to a host system using the industrial Ethernet connection on the DX80...

Page 65: ...atewayPro as a Modbus client device change the configuration using the configuration Web pages Item Model No Description 1 DX80P 6S DX80 GatewayPro Protocol converter or Advanced Config 2 BWA EX2M Eth...

Page 66: ...ork 1 Fieldbus connection 2 Data radio 3 Modbus master device 4 Modbus slave device Data Radios with DX85 Modbus RTU Remote I O Devices In this example network DX85 Extended Remote I O devices are wir...

Page 67: ...G DX80 Gateway configured as a Modbus master for this example 2 DX85M DX85 Modbus RTU Remote I O configued as a Modbus slave for this example 3 DX80DR M H MultiHop Data Radio 4 DX80N Nodes or FlexPowe...

Page 68: ...DX80 device to which they are connected The power sources do not have to be the same Discrete Inputs Sourcing Two Wire Sensors Three Wire Sensors DIx PWR 10 30V dc DIx GND dc common PWR 10 30V dc Wir...

Page 69: ...sourcing PNP two wire output load powered using the DX80 device terminal block Under certain conditions the dc commons between the load and the DX80 might need to be connected Wiring diagram for a sin...

Page 70: ...Only connect sensor outputs to analog inputs Analog Inputs Powered from Switch Power Two Wire Sensors Three Wire Sensors AIx SPx GND sensor dc common AIx SPx GND sensor dc common Two wire analog sens...

Page 71: ...red yellow R red black Analog Inputs QT50U Long Range Ultrasonic Sensor QT50U Ultrasonic Sensor sensor power bn dc common bu wh bk QT50U A1 GND SP1 A1 Four wire QT50U sensor using a FlexPower Node an...

Page 72: ...AI AI Drive motor controllers AOx GND AI AI When the AI can be referenced to ground use this wiring diagram for drive motor controllers When the AI cannot be referenced to ground use this wiring dia g...

Page 73: ...unique power management system can operate a FlexPower Node and an optimized sensing device for up to five years on a single lithium D cell The FlexPower Node may be powered from 10 to 30V dc and use...

Page 74: ...d table of DIP switch configurable parame ters The FlexPower switched power management system can operate a FlexPower Node and a sensing device for up to five years on a single lithium D cell Warmup T...

Page 75: ...sensor operating 24 hours a day 365 days a year QT50ULBQ6 75390 PT100R 11 L13 H1131 KPSI Series 700 0 0 0 5 1 0 1 5 2 0 2 5 3 0 3 5 4 0 4 5 5 0 1 sec 2 sec 4 sec 16 sec 64 sec 5 min 15 min Sample and...

Page 76: ...e and warmup time was specified The sample and reports rates were varied to calculate the estimated battery life For example a Banner Optical sensor model SM312DQD 78419 set to a boost voltage of 5 vo...

Page 77: ...ry Life To estimate the battery life for a sensor not included in our list use the configuration and cable shown Banner cable BWA HW 010 to measure the current draw of your system 1 Connect the cable...

Page 78: ...red Systems For installations without wired power a solar powered system with an integrated solar controller and rechargeable batteries may be used to power data radios FlexPower Gateways or FlexPower...

Page 79: ...iable power source 1 2 5 The example system shows a solar power system powering data radios and Gateways expanding the wireless network far beyond the limits of wired power sources Host System 2 5 1 5...

Page 80: ...e challenging applications or locations 2 3 1 Item Model No Description 1 BWA SOLAR 001 FlexPower Solar Supply includes panel solar controller rechargeable batteries and mounting materials 2 DX80N Fle...

Page 81: ...21V courtesy power output 2 3 1 Item Model No Description 1 BWA SOLAR 001 FlexPower Solar Supply includes panel solar controller rechargeable batteries and mounting materials 2 Pressure Transmitter 4...

Page 82: ...teries and mounting materials 2 DX80N FlexPower Node or 10 to 30V dc Node 3 DX80G M2S FlexPower Gateway No I O 4 DX80DR M Data radio 900MHz or 2 4GHz 5 CSRB M1250M125 47M125 73 Cable RS 485 quick disc...

Page 83: ...ring every time the access cover is removed Replace the o ring when it is damaged discolored or showing signs of wear The o ring should be Seated firmly against the threads without stretching to fit o...

Page 84: ...acility qualified to accept lithium batteries As with all batteries these are a fire explosion and severe burn hazard Do not burn or expose them to high temperatures Do not recharge crush disassemble...

Page 85: ...ntact Banner Engineering DX99 Battery Replacement DX99 B Housings To replace the lithium D cell battery in the metal housings with integrated batteries follow these steps 1 Unscrew the lid on the back...

Page 86: ...replacing the battery allow up to 60 seconds for the device to power up When removing the battery press the battery towards the negative terminal to compress the spring Pry up on the battery s positiv...

Page 87: ...rameters for sensor supply supply output voltage and warm up time Radio seems only partially powered If your ribbon cable has been unplugged from the radio board verify the ribbon cable is fully seate...

Page 88: ...bad cable Flashing red Node No radio communication There are two settings on every Node device used to synchronize to the Gateway device The Node must be bound to the Gateway Each Node ID within that...

Page 89: ...by a Node the Gateway considers the radio link with that Node to be timed out All outputs on the Node in question are set to the user selected default state or the output holds its last state dependi...

Page 90: ...ough the LCD and device may appear functional the battery may not have enough capacity to handle the cur rent requirements of RF communications 36 01 Modbus time out A Gateway timeout time of inactivi...

Page 91: ...nk status of each Node on the network If after a specified number of sequential polling cycles the Node does not acknowledge a message the Gateway considers the link with that Node timed out LCD displ...

Page 92: ...4 ships with 2 4 GHz DX80 devices 77817 BWA 2O5 C 2 4 GHz 5 dBi RP SMA Male Rubber swivel 6 1 2 77818 BWA 2O7 C 2 4 GHz 7 dBi RP SMA Male Rubber swivel 9 1 4 3 77481 BWA 9O6 A 902 928 MHz 6 dBd N Fem...

Page 93: ...crete OUT 79307 10203 DX85M8P4 DX85 Expanded Remote I O 8 Discrete IN 4 Discrete OUT 79966 10205 DX85M0P0M4M4 DX85 Expanded Remote I O 4 Analog IN 4 Analog OUT 0 20 mA Note Add a C to the end of any D...

Page 94: ...tery Supply Mod ule 78473 BWA BATT 003 Rechargeable battery pack controller and wiring for BWA SO LAR 001 10250 BWA SOLAR CHARGER Wall charger for BWA BATT 003 battery pack 83245 BWA SPANEL 001 Solar...

Page 95: ...PSDINM 24 25 DC Power Supply 2 5 Amps 24V dc with DIN Rail Mount Sensors Sensors Optimized for Use with FlexPower Devices The following sensors are optimized for use with the FlexPower Nodes Part No M...

Page 96: ...77 BWC LFNBMN DC Surge Suppressor bulkhead N Type dc Blocking Cables Antenna Cables 1 2 3 Part No Model No Description 1 77486 BWC 1MRSMN05 LMR200 RP SMA to N Male 0 5M 77820 BWC 1MRSMN2 LMR200 RP SMA...

Page 97: ...No Model No Description 83265 CSRB M1250M125 47M125 73 Splitter cable 5 pin Euro style QD No trunk male two female branches black shown Use to split power between two FlexPower or solar powered devic...

Page 98: ...Euro style single ended male straight 0 5m longer pigtail ends for DX80 C models 51127 MQDC1 506 Cordset 5 pin Euro style single ended female 1 83m 47812 MQDC1 515 Cordset 5 pin Euro style single end...

Page 99: ...Box 18 26V dc inputs isolated relay outputs not shown Replacement Parts Part No Model No Description Items 76907 BWA HW 001 Mounting Hardware Kit Screw M5 0 8 x 25 mm SS 4 Screw M5 0 8 x 16mm SS 4 Hex...

Page 100: ...bottom 10 DIN 35 105 DIN Rail section 105 mm long 35 mm design 77161 SMBDX80DIN Bracket assembly DIN rail flat mount 81930 FTH FIL 001 Temperature and Humidity Sen sor Filters Aluminum Grill Filter Ca...

Page 101: ...tion This equipment gen erates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harm ful interference to radio communications How...

Page 102: ...reasonable protection against harmful interference in a residential installation This equipment gen erates uses and can radiate radio frequency energy and if not installed and used in accordance with...

Page 103: ...e designed to provide reasonable protection against harmful interference in a residential installation This equipment gen erates uses and can radiate radio frequency energy and if not installed and us...

Page 104: ...use in the following countries Radio Modules Country 900 MHz 150 mW 900 MHz 1 Watt 2 4 GHz 65 mW Australia x Austria x Bahamas The x x Bahrain Kingdom of x Belgium x Brazil x Bulgaria x Canada x x x...

Page 105: ...rements of the Canadian Interference Causing Equipment Regulations Operation is subject to the following two conditions 1 this device may not cause harmful interference and 2 this device must accept a...

Page 106: ...more than that permitted for successful communication Transmit Power Levels The SureCross wireless products were certified for use in these countries using the standard antenna that ships with the pr...

Page 107: ...oper application or installation of the Banner product THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED IN CLUDING WITHOUT LIMITATION ANY WARRANTY OF M...

Page 108: ...ce 8F 2 No 308 Sec 1 Neihu Rd Taipei Taiwan 114 Tel 886 0 2 8751 9966 Fax 886 2 8751 2966 www bannerengineering com tw info bannerengineering com tw Banner Engineering India Pune Head Quarters Office...

Page 109: ...54 G gasket main body 83 glands and plugs 32 ground 32 33 ground wire 34 36 38 107 I I O isolation 34 36 38 input value 52 54 integrated battery 74 L lightning arrestor 34 36 38 link time out 91 M me...

Page 110: ...on warrants its products to be free from defects for a period of one year Banner Engineering Corporation will repair or replace free of charge any product of its manufacture found to be defective at t...

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