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Overview

The MultiHop version of the Vibration Solutions Kit provides visual status of up to 40 Banner vibration and temperature sensors that

are wirelessly linked to the included DXM Wireless Controller. The added benefits of a MultiHop style Solutions Kit include longer

range capabilities by using repeater radios, wiring multiple sensors to a single radio, and more vibration information available per

sensor for advanced applications.
The program takes a data sample every five minutes from the vibration sensors and the software uses the raw data to detect

whether an asset is running, create a baseline of the four vibration characteristics (RMS Velocity 10-1000 Hz on Z and X axis and

RMS High Frequency Acceleration 1000-4000 Hz on Z and X axis), and generate warning and alarm thresholds for those

characteristics. Only data from an operational asset is used to create the baselines or thresholds and only that data is used to trigger

warnings or alarms. Data from assets that are not running/operational appear on the graphs but are not used in the analysis.

RMS Velocity

 identifies asset imbalance, misalignment, looseness, and other low frequency machine issues.

RMS High Frequency Acceleration

 is used to indicate early bearing wear issues.

Hardware

Solutions Kit Model

Radio Frequency

Units of

Measure

Contents

SolutionsKit9-Vibe-MH

900 MHz

Imperial

10" Banner Touch Screen HMI with Ethernet connection 

DXM700-B1R2 or

DXM700-B1R4 Wireless Controller

5-port Ethernet switch

14" x 12" Polycarbonate enclosure

 , DIN rails, and terminal blocks

M12 power input connector

SolutionsKit9-Vibemetric-MH

900 MHz

Metric

SolutionsKit2-Vibe-MH

2.4 GHz

Imperial

SolutionsKit2-Vibemetric-MH

2.4 GHz

Metric

This kit also requires a 24 V DC Class 2 (UL) or a Limited Power Source (LPS) (CE) power supply that is sold separately. Banner

recommends model 

PSW-24-1

 (FCC/CE) or model 

PSD-24-4

 (FCC/CE) if you are powering additional indicator lights.

Getting Started

1. Connect and plug in the 24 V DC Class 2 or LPS power supply to the Solutions Kit to apply power to the radios.
2. Assign sensor Modbus IDs (see 

Assign Modbus IDs to the Sensors 

on page 2).

3. Bind the radios to the kit (see 

Bind a Node

 on page 3).

4. Perform a site survey to confirm your signal quality (see 

Perform a Site Survey 

on page 3).

5. After a radio is bound with a sensor attached, the system begins sampling data to create a baseline for that sensor.

HMI Home Screen

Status icons represent groups of 10 assets for a total of 40 motors. Each icon is a color-coded indication of the status of vibration

warnings (yellow) or alarms (red), temperature warnings or alarms, wireless connection status (green), or out of sync (orange) within

that group.
The icon acts as a touch button that brings up the 10 individual icons that represent that assets’ status and acts as a touch button to

view that assets’ screen where detailed data viewing options are available (see 

Vibration Node Group Screens 

on page 3).

 

Vibration Monitoring and Predictive Maintenance
Solutions Kit Quick Start Guide (MultiHop)

 

 

Original Document

214301 Rev. F

21 July 2022

214301

Summary of Contents for SolutionsKit2-Vibe-MH

Page 1: ...R4 Wireless Controller 5 port Ethernet switch 14 x 12 Polycarbonate enclosure DIN rails and terminal blocks M12 power input connector SolutionsKit9 Vibemetric MH 900 MHz Metric SolutionsKit2 Vibe MH 2...

Page 2: ...odbus Sensor ID value from 11 to 50 Use the left button to cycle the value from 0 to 9 and the right button to accept the value and move the cursor to the next digit right 6 Push and hold button 2 The...

Page 3: ...are needed for the system Note that entering binding mode causes all radios to go out of sync with the DXM until after the DXM exits binding mode The radios will resume communicating with the DXM wit...

Page 4: ...es when that Node is baselining Only temperature warnings and alarms appear during the baselining phase After baselining is complete the threshold levels are established and vibration alerts may begin...

Page 5: ...hold for five samples in a row or the user setting on the Settings screen and Chronic alerts are when a 100 point moving average crosses the thresholds Only data from an operational asset is used to c...

Page 6: ...etwork via Ethernet or a separately sold cellular modem DO NOT set the cloud push interval in the XML file because the script triggers the push Enable Password for Settings Lvl 8 Turn ON OFF the switc...

Page 7: ...box in any of the New Settings rows to manually enter a new value for any or all the warning or alarm thresholds including temperature 5 Set vibration settings back to zero to use the original baselin...

Page 8: ...use this button before powering down to avoid data file corruption If a Failed to write logged data to file or Failed to save message appears this is because of a power loss during the saving process...

Page 9: ...ical Note p n b_4510565 on the Vibration and Temperature sensor Web page Only the default configuration of 1x 2x 3 10x is available on the Solutions Kit Table 2 Spectral band floating point registers...

Page 10: ...less Controller can connect to the Web via Ethernet or an internal cell module The controller pushes data from the DXM to be stored and displayed on a website The Banner platform for storing and monit...

Page 11: ...ownload the existing configuration file from your DXM to your hard drive 1 On the computer download the DXM Configuration Software v4 from the Banner Engineering website and install it 2 On the DXM Ap...

Page 12: ...ebpage into the Site ID field Save and Upload the Configuration File After making any changes to the configuration you must save the configuration files to your computer then upload it to the device C...

Page 13: ...r PC b_4492805 This creates continuity between the site created on the website with the DXM If the DXM has network connection it will upload data on its next cloud push interval Refer to the Banner CD...

Page 14: ...F DXM LCD 20 C to 80 C 4 F to 176 F Micro SD Card if applicable 25 C to 85 C 13 F to 185 F 90 maximum relative humidity non condensing Certification Banner Engineering Europe Park Lane Culliganlaan 2...

Page 15: ...t conomique Canada L exploitation est autoris e aux deux conditions suivantes 1 L appareil ne doit pas produire de brouillage 2 L utilisateur de l appareil doit accepter tout brouillage radio lectriqu...

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