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Banner EZ-SCREEN LP, Instruction Manual

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Overview

EZ-SCREEN LP

Instruction Manual

Overview

1.2  Applications and Limitations 

The Banner EZ-SCREEN LP is intended for point-of-operation 

machine guarding applications and other safeguarding 

applications. It is the user’s responsibility to verify whether the 

safeguarding is appropriate for the application and is installed, 

as instructed by this manual, by a Qualified Person.
Before installing the EZ-SCREEN LP, read this manual 

in its entirety, paying particular attention to this section 

and all of Section 3. 

The EZ-SCREEN LP’s ability to perform 

its safeguarding function depends upon the appropriateness 

of the application and upon its proper mechanical and 

electrical installation and interfacing to the guarded machine. 

If all mounting, installation, interfacing, and checkout 

procedures are not followed properly, the EZ-SCREEN LP 

cannot provide the protection for which it was designed. 
EZ-SCREEN LP is typically used, but is not limited to, the 

following applications:

• Small assembly equipment

• Molding and power presses

• Automated production equipment

• Robotic work cells

• Assembly and packaging machines

• Lean manufacturing systems

EZ-SCREEN LP may NOT be used with the following 

machinery or unsuitable applications:

•  Any machine that cannot be stopped immediately after a stop 

signal is issued, such as single-stroke (or “full-revolution”) 

clutched machinery.

•  Any machine with inadequate or inconsistent machine 

response time and stopping performance.

•  Any machine that ejects materials or component parts through 

the defined area.

•  In any environment that is likely to adversely affect 

photoelectric sensing efficiency. For example, corrosive 

chemicals or fluids or unusually severe levels of smoke or 

dust, if not controlled, may degrade sensing efficiency.

•  As a tripping device to initiate or reinitiate machine motion 

(PSDI applications), unless the machine and its control system 

fully comply with the relevant standard or regulation (see 

OSHA 29CFR1910.217, ANSI/NFPA 79, ANSI B11, ANSI/

RIA R15.06, ISO 12100, IEC 60204-1, IEC 61496, or other 

appropriate standard). 

If an EZ-SCREEN LP is installed for use as a perimeter guard

(i.e., where a pass-through hazard may exist), the dangerous 

machine motion can be initiated by normal means only 

after the safeguarded area is clear of individuals and the 

EZ-SCREEN LP has been manually reset. See Section 3.1.2.

1.3 Control Reliability: Redundancy and Self-Checking 

Redundancy requires that EZ-SCREEN LP circuit components 

be “backed up” to the extent that, if the failure of a single 

component will prevent effective machine stopping action when 

needed, that component must have a redundant counterpart 

which will perform the same function. The EZ-SCREEN LP is 

designed with redundant microprocessors. 
Redundancy must be maintained whenever the EZ-SCREEN 

LP is in operation. Because a redundant system is no longer 

redundant after a component has failed, EZ-SCREEN LP is 

designed to monitor itself continuously. A component failure 

detected by or within the self-checking system causes a 

“stop” signal to be sent to the guarded machine and puts the 

EZ-SCREEN LP into a Lockout condition. 

Recovery from this type of Lockout condition requires:
  •  replacement of the failed component (to restore redundancy) 

and

  • the appropriate reset procedure (see Section 1.4.8). 

The Diagnostic Display is used to diagnose causes of a Lockout 

condition (see Section 5.1).

WARNING . . . 

Read this Section Carefully 

Before Installing the System

The user is responsible for satisfying all local, state, and national 
laws, rules, codes, or regulations relating to the installation and 
use of this control system in any particular application. 

Take 

extreme care to meet all legal requirements and follow all installation 

and maintenance instructions contained in this manual.
The user has the sole responsibility to ensure that the 
EZ-SCREEN LP is installed and interfaced to the guarded 
machine by Qualified Persons in accordance with this manual 
and applicable safety regulations.
Carefully read this manual in its entirety, paying particular attention to 

Section 1.2 and all of Section 3, before installing the System. Failure 

to follow these instructions could result in serious bodily injury 
or death.

WARNING . . . 

Install EZ-SCREEN LP Only 

on Appropriate Applications

Banner EZ-SCREEN LP is for use only on machinery that can 

be stopped immediately after a stop signal is issued at any point 

in the machine’s stroke or cycle, such as part-revolution clutched 

machines. Under no circumstances may EZ-SCREEN LP be used 

on full-revolution clutched machinery or in unsuitable applications 

as those listed at left. If there is any doubt about whether or not 

your machinery is compatible with EZ-SCREEN LP, contact 
Banner’s Application Engineers at the factory.

Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: [email protected]

Summary of Contents for EZ-SCREEN LP

Page 1: ...eas from 270 to 1810 mm 0 to 00 mm to m to sensing range Easily configured reduced resolution and fixed blanking Remote Teach of fixed blanking option on cascade models Zone and Status indicators plus digital display to indicate number of beams blocked detailed diagnostics Highly immune to EMI RFI ambient light weld flash and strobe light Selectable 1 ch 2 ch or no external device monitoring Selec...

Page 2: ... Safety Standards Applicable to Use of EZ SCREEN LP See inside back cover for information pertaining to applicable U S European and International standards and where to acquire copies 1 Overview 1 1 1 Introduction 1 1 2 Applications and Limitations 2 1 3 Control Reliability Redundancy and Self Checking 2 1 4 Operating Features 3 2 Components and Specifications 6 2 1 Emitter and Receiver Models Non...

Page 3: ...w of synchronized photodetectors The light screen created by the emitter and receiver is called the defined area its width and height are determined by the length of the sensor pair and the distance between them The low profile housing provides maximum sensing within minimum space its defined area sensing area is equivalent to the height of the housing The maximum sensing range is 7 m 23 which dec...

Page 4: ...been manually reset See Section 3 1 2 1 3 Control Reliability Redundancy and Self Checking Redundancy requires that EZ SCREEN LP circuit components be backed up to the extent that if the failure of a single component will prevent effective machine stopping action when needed that component must have a redundant counterpart which will perform the same function The EZ SCREEN LP is designed with redu...

Page 5: ...OSSD outputs directly control the MPCEs or other external devices see Sections 3 5 3 and 4 2 for more information Auxiliary Aux Output OSSD Follow Fault An aux output function is available when the receiver is configured for 1 channel EDM This current sourcing PNP solid state output 250 mA max is used for control functions that are not safety related a typical use is to signal the state of the OSS...

Page 6: ...r are clearly visible on each sensor s front panel Bi color red green Status indicator shows whether power is applied and whether the emitter is in RUN mode TEST mode or Lockout condition 1 Digit Diagnostic Display indicates specific error or configuration conditions Bi color red green Zone indicators show status of a group of beams aligned and clear green ON or blocked and or misaligned red ON or...

Page 7: ...emoved the System goes into Lockout mode ensuring that an unexpected hole in the sensing field is not created Fixed blanking is easily configured simply by positioning the object s flipping two DIP switches and resetting the System as described in Section 3 4 3 For cascade models either when used alone or as the last receiver in a cascade fixed blanking may be configured remotely see Section 7 10 ...

Page 8: ...LP system emitter receiver and two interconnecting cables Figure 2 2 EZ SCREEN LP removable disconnect RD cordsets To Order 1 Choose model resolution 14 or 25 mm and defined area 2 Choose an Emitter E a Receiver R or a Pair P 3 Yellow housing is standard To choose an optional housing finish add A or N prior to the connection designation A for clear anodized aluminum finish with black endcaps examp...

Page 9: ...m pigtail 8 pin M12 Euro QD 28 5 ms 111 SLPE14 1110 SLPR14 1110 SLPP14 1110 Integral Removable Disconnect RD 1250 mm SLPE14 1250P8 SLPR14 1250P8 SLPP14 1250P88 300 mm pigtail 8 pin M12 Euro QD 31 5 ms 125 SLPE14 1250 SLPR14 1250 SLPP14 1250 Integral Removable Disconnect RD 1390 mm SLPE14 1390P8 SLPR14 1390P8 SLPP14 1390P88 300 mm pigtail 8 pin M12 Euro QD 34 5 ms 139 SLPE14 1390 SLPR14 1390 SLPP14...

Page 10: ...PP25 1110P88 300 mm pigtail 8 pin M12 Euro QD 17 ms 56 SLPE25 1110 SLPR25 1110 SLPP25 1110 Integral Removable Disconnect RD 1250 mm SLPE25 1250P8 SLPR25 1250P8 SLPP25 1250P88 300 mm pigtail 8 pin M12 Euro QD 18 5 ms 63 SLPE25 1250 SLPR25 1250 SLPP25 1250 Integral Removable Disconnect RD 1390 mm SLPE25 1390P8 SLPR25 1390P8 SLPP25 1390P88 300 mm pigtail 8 pin M12 Euro QD 20 ms 70 SLPE25 1390 SLPR25 ...

Page 11: ...Section 7 4 for maximum cascade cordset lengths Model Length Wire Termination DELPE 81D DELPE 83D DELPE 88D DELPE 815D DELPE 825D DELPE 850D DELPE 875D DELPE 8100D 0 3 m 1 1 m 3 3 2 5 m 8 2 4 6 m 15 1 8 m 26 2 15 3 m 50 2 23 m 75 5 30 5 m 100 1 8 conductor cable 22 AWG 0 33 mm RD style removable disconnect fitting at one end male M12 Euro QD fitting at the other RD to RD Cordsets Used to interconn...

Page 12: ...h end one male one female Euro M12 QD to Flying Leads Cordsets M12 Euro QD connector on one end unterminated cut to length on other to interface with guarded machine PVC jacketed overmold and cables Model Length Wire Termination Banner Cordset Pinout Color Code European M12 Specification Connector female face view For 8 Pin Emitters and Receivers Pin Color Function Pin Color Function QDE 815D QDE ...

Page 13: ...ut and EDM Connections EZAC R9 QE8 3 N O Selectable 1 or 2 Channel or no EDM 8 Pin M12 Euro style QD Hard wired Hard wired EZAC R11 QE8 2 N O 1 N C EZAC R15A QE8 QS83 1 N O 1 SPDT Form C 1 Channel 3 pin Mini style QD 8 pin Mini style QD EZAC R8N QE8 QS53 1 N O 1 N C Power Monitoring 3 pin Mini style QD 5 pin Mini style QD EZAC R10N QE8 QS53 2 N O Emitter Only Boxes Model For Emitter Models Emitter...

Page 14: ...22 configurable inputs to control three pairs of OSSD safety outputs Other options available e g EtherNet communications see Banner manual p n 133487 SC22 3 S Screw type terminals 10 Auxiliary outputs includes external memory XM card SC22 3 C Clamp type terminals SC22 3E S Screw type terminals 10 Auxiliary outputs includes external memory XM card plus EtherNet IP and Modbus TCP 32 virtual outputs ...

Page 15: ...reen Power ON Beam Clear PNP Sourcing T18RGX8PQ8 Thermoplastic polyester housing thermoplastic dome 18 mm barrel mount Fully encapsulated IP67 T30RGX8PQ8 Thermoplastic polyester housing thermoplastic dome 30 mm barrel mount Fully encapsulated IP67 K30LRGX8PQ8 Polycarbonate housing 30 mm thermoplastic dome 22 mm base mount Fully encapsulated IP67 K50LRGX8PQ8 Polycarbonate housing 50 mm thermoplasti...

Page 16: ... 1 9 mm steel black zinc plated Cascade brackets join two sensors Each model number is one set of 2 mirror image brackets and hardware LPA MBK 120 Fixed angled L bracket for two cascaded emitters or receivers uses clamps from side mount bracket LPA MBK 12 Order one per cascaded joint set includes two brackets Fixed 120 orientation maintains 25 mm resolution between sensor pairs 10 0 sensor rotatio...

Page 17: ...the Banner Safety catalog for further information Robust construction two mounting brackets and hardware included EZA MBK 2 adapter bracket is required for use with MSA Series stand see page 14 Defined Area Length Mirror Model Reflective Area Y Mounting L1 Height L2 270 mm 10 6 SSM 375 375 mm 14 8 486 mm 19 1 453 mm 17 8 410 mm 16 1 SSM 550 550 mm 21 7 661 mm 26 0 628 mm 24 7 550 mm 21 7 SSM 675 6...

Page 18: ...and hardware LPA MBK 12 Side mount bracket kit includes 1 bracket and hardware see Figure 2 1 10 0 sensor rotation 14 ga 1 9 mm steel black zinc plated die cast zinc clamp Includes 1 bracket and hardware SMA MBK 1 SSM mirror bracket kit Includes 2 replacement brackets for one mirror 2 5 Replacement Parts Description Part EZ SCREEN LP System Instruction Manual 140044 Checkout Procedure Card Daily S...

Page 19: ...e cast zinc end caps acrylic lens cover copolyester access cover Nickel plated models also have static dissipative acrylic lens cover and nickel plated end caps Rating IEC IP65 Operating Conditions Temperature 0 to 55 C 32 to 131 F Max Relative Humidity 95 maximum relative humidity non condensing Shock and Vibration EZ SCREEN LP components have passed vibration and shock tests according to IEC 614...

Page 20: ... to 2 seconds 2 7 3 Receiver Specifications Supply Voltage at the Device 24V dc 15 use a SELV rated supply according to EN IEC 60950 The external voltage supply must be capable of buffering brief mains interruptions of 20 ms as specified in IEC EN 60204 1 Residual Ripple 10 maximum Supply Current 60 mA max exclusive of Fault Out load Fault Output Switching Capacity Current sourcing PNP solid state...

Page 21: ...trip EDM MPCE monitor selection 2 position switch selects between 1 or 2 channel monitoring Factory default position is 2 channel monitoring Reduced Resolution Redundant switches Factory default position is OFF Aux Fault 2 position switch Factory default position is Aux Invert Display 2 position switch Factory default position is OFF Ambient Light Immunity 10 000 lux at 5 angle of incidence Strobe...

Page 22: ... 537 mm 21 1 550 mm SLPE 690 689 mm 27 1 745 mm 29 3 677 mm 26 7 690 mm SLPE 830 829 mm 32 6 885 mm 34 8 817 mm 32 2 830 mm SLPE 970 969 mm 38 1 1024 mm 40 3 957 mm 37 7 970 mm SLPE 1110 1108 mm 43 6 1164 mm 45 8 1096 mm 43 1 1110 mm SLPE 1250 1248 mm 49 1 1304 mm 51 3 1236 mm 48 7 1250 mm SLPE 1390 1388 mm 54 6 1444 mm 56 9 1376 mm 54 2 1390 mm SLPE 1530 1528 mm 60 2 1583 mm 62 3 1516 mm 59 7 153...

Page 23: ... See Warning below Figure 3 1 Safety minimum distance and hard guarding WARNING Position Components Carefully The emitter and receiver must be positioned such that the hazard can not be accessed by reaching over under around or through the sensing field Additional guarding may be required see Separation Distance Section 3 1 1 and Pass Through Hazards Section 3 1 2 and Supplemental Safeguarding Sec...

Page 24: ... 4 ON 92 mm 3 6 915 mm 36 The minimum distance formula for European applications S K x T C where S the minimum distance in mm from danger zone to light screen center line minimum allowable distance is 100 mm 175 mm for non industrial applications regardless of calculated value K hand speed constant see Note 1 2000 mm s for minim m safet istan es 00 mm 1600 mm s for minimum safety distances 500 mm ...

Page 25: ...fety requirements or other appropriate standards see Section 3 1 4 An alternate method is to ensure that once the safeguarding device is tripped it will latch and will require a deliberate manual action to reset This method of safeguarding relies upon the location of the reset switch as well as safe work practices and procedures to prevent an unexpected start or restart of the guarded machine see ...

Page 26: ...e turntable and the conveyor The mechanical barriers used for this purpose are typically called hard guarding there must be no gaps between the hard guarding and the defined area Any openings in the hard guarding must comply with the safe opening requirements of ANSI B11 or other appropriate standard WARNING Proper Orientation of EZ SCREEN LP Emitters and Receivers EZ SCREEN LP emitters and receiv...

Page 27: ...ace causes an optical short circuit Test Piece Model Resolution Depth Penetration Factor for U S Applications Factor C for European Applications STP 13 14 mm 24 mm 1 0 mm STP 2 19 mm 41 mm 1 6 40 mm 1 6 STP 16 25 mm 61 mm 2 5 88 mm 3 5 STP 14 30 mm 78 mm 3 128 mm 5 STP 4 32 mm 85 mm 3 3 144 mm 5 7 STP 17 34 mm 92 mm 3 6 160 mm 6 3 STP 1 38 mm 106 mm 4 2 192 mm 7 6 STP 3 45 mm 129 mm 5 850 mm 33 5 ...

Page 28: ...m Resolution Models 7 m 23 Range 6 5 m 21 2 6 0 m 19 5 5 5 m 18 0 5 1 m 16 6 See the specific mirror data sheet or the Banner Safety Catalog for further information Figure 3 8 Never use EZ SCREEN LP in a retroreflective mode Emitter Recommended sensor configuration angle 45 A 120 A Mirror Receiver Emitter Mirror Receiver 3 1 7 Use of Corner Mirrors EZ SCREEN LP may be used with one or more corner ...

Page 29: ...s must point in the same direction see Figure 3 5 and warning Section 3 1 4 Loosely mount the brackets to the desired surface using the supplied M5 bolts and nuts or user supplied hardware Brackets may face in or out as desired see Figure 2 6 2 Attach the end cap bracket plate to each end of the sensor using the supplied M3x6 screws 3 Position the emitter and receiver in their brackets as shown in...

Page 30: ...ly facing each other Measure from a reference plane e g a level building floor to the same point s on the emitter and receiver to verify their mechanical alignment Use a carpenter s level a plumb bob or the optional LAT 1 Laser Alignment Tool see Section 2 5 or check the diagonal distances between the sensors to achieve mechanical alignment see Figure 3 11 Final alignment procedures are explained ...

Page 31: ... is good wiring practice and may be required by code to isolate emitter and receiver cables from high voltage wires avoid routing cables close to noisy wiring and provide a good connection to earth ground Sensor cabling and any interconnect wiring should have an insulation temperature rating of at least 90 C 194 F Figure 3 12 RD cordset installation Verify that The emitter and receiver are directl...

Page 32: ...completed later If used connect the external reset switch to the reset wire violet on the receiver cable and to 24V dc see Figures 3 24 and 3 26 See warning in Section 3 1 3 about the physical location of the reset switch The reset switch must be a normally open switch that is held closed for approximately 1 4 second but no longer than 2 seconds and then re opened to accomplish the reset The switc...

Page 33: ... step 5 2 Verify that power is removed from the EZ SCREEN LP System and from the guarded machine and that the OSSD safety outputs are not connected Remove all obstructions from the light screen Leaving power to the guarded machine OFF make power and earth ground connections on both the emitter and receiver cables see Figures 3 23 to 3 26 and then power up the EZ SCREEN LP System only Verify that i...

Page 34: ...nd the number of blocked beams displayed will decrease NOTE If the emitter Test input is open the 7 segment Display will indicate the total number of beams in the system minus one and all Zone indicators will be Red except for 14 beam systems where Zone 1 indicator will be Green d To optimize alignment and maximize excess gain slightly loosen the sensor mounting screws and rotate one sensor left a...

Page 35: ...in maximum size to interrupt the defined area without causing a Trip condition i e the OSSDs turn OFF Use Reduced Resolution only when necessary In reduced resolution applications the safety minimum distance always increases due to the larger depth penetration factor Dpf In either case see Section 3 1 1 to determine separation distance With 2 beam reduced resolution enabled any two consecutive bea...

Page 36: ...tallation passes the trip test the safety outputs may be connected and the commissioning checkout may be performed initial installations only 1 Select the proper test piece see table supplied with the receiver 2 Verify that the EZ SCREEN LP is in Run mode with the Green Status indicator ON or flashing if reduced resolution is enabled all Zone indicators are Green and the Yellow Status indicator ON...

Page 37: ...EEN LP System and the guarded machine before making any connections or replacing any component Use extreme caution to avoid electrical shock at all times WARNING OSSD Interfacing To ensure proper operation the EZ SCREEN LP OSSD output parameters and machine input parameters must be considered when interfacing the EZ SCREEN LP solid state OSSD outputs to machine inputs Machine control circuitry mus...

Page 38: ...The normally open safety outputs from an interface module provide a series connection of redundant contacts that form safety stop circuits for use in either single channel or dual channel control See Figure 3 26 Dual Channel Control Dual channel control provides the ability to electrically extend the safe switching point beyond the FSD contacts With proper monitoring i e EDM this method of interfa...

Page 39: ...thod to verify the normal functioning of MPCEs or other control devices is required EZ SCREEN LP provides a convenient method for this verification external device monitoring EDM For the EZ SCREEN LP external device monitoring to function properly each device must include a normally closed N C forced guided mechanically linked contact that can accurately reflect the status of the device This ensur...

Page 40: ... to EDM2 pin 2 using the supplied wire nut Set the configuration DIP switch to the 2 channel EDM position per Section 4 2 An alternate method to configure no monitoring is to set the configuration DIP switch to the 1 channel EDM position per Section 4 2 and connect EDM1 pin 3 to 24V dc This method allows the use of the auxiliary output see Section 3 5 5 in applications that do not require the EDM ...

Page 41: ...een Yellow 7 Ground Ground Ground Violet 8 Reset Reset Reset NOTES for Parallel hookup Reset will reset both emitter and receiver in all three options OR Fault configuration will indicate if the emitter or the receiver has locked out see Section 3 5 5 Emitter Test function is not available when the emitter is connected in parallel swapable hookup to the receiver Only pertinent DIP switch settings ...

Page 42: ...Safety module Safety Controller Safety PLC no monitoring automatic reset 24V dc 0V dc Receiver 8 pin male Euro style face view Bn Pin 1 Gn Ye 7 Bu 6 Bk 5 Wh 4 Vi 8 Or 3 Or Bk 2 Jumper 24V dc Ground 0V dc OSSD1 OSSD2 Reset EDM1 EDM2 Trip auto reset Not connected See Table 2 2 for further QDE 8 D cable information S1 A1 A1 A2 A2 S 2 S 3 SC22 3 Safety Controller NOTE EZ SCREEN LP receiver DIP switche...

Page 43: ...Reset Installation of transient arc suppressors across the coils of MPCE1 and MPCE2 is recommended see Warning Trip auto reset Not connected Other interfacing modules and solutions available see Section 2 3 or the Banner Safety Catalog See Table 2 2 for further QDE 8D cable information 2 Channel EDM 1 Channel EDM Installation of transient arc suppressors across the coils of MPCE1 and MPCE2 is reco...

Page 44: ... not previously configured System settings are made on the configuration panels located on each sensor behind the access door The access door is opened by loosening the factory installed screw See Figure 4 1 The receiver has redundant Trip Latch and Reduced Resolution DIP switches which must be set identically see Section 4 2 Failure to do so will cause a Lockout condition when power is applied If...

Page 45: ...h see Table 4 1 The scan code setting for each emitter must agree with its corresponding receiver Scan code settings may be changed while in Run mode without causing a Lockout Trip or latch output operation is selected on two DIP switches in the receiver configuration port see Figure 4 1 Both switches must be set to the same setting If they have different settings an error code will be displayed I...

Page 46: ...atus flashing Red A 7 segment Diagnostic Display indicates the receiver s trip or latch L configuration setting and displays a specific error code when the receiver is in Lockout The 7 segment display also momentarily indicates the scan code setting at power up or when changed Operating Status Status Indicator 7 Segment Diagnostic Display Power up Red single flash Scan code flash 3x sequentially R...

Page 47: ... of blocked beams OFF Alignment Mode All Beams Clear Double Flash Red All ON Green OFF OFF Run Mode Clear ON ON Green or Flashing Green All ON Green ON Latched Blocked Beam 1 Blocked ON Red Red or Green OFF Latched Blocked Beam 1 Clear ON Red Red or Green Total number of blocked beams OFF Latched Clear Flashing Red All ON Green OFF Lockout OFF Flashing Red OFF Displays error code see Section 5 1 O...

Page 48: ...red ON ON Green Figure 4 7 Cascade indicator status conditions Config Trip Display OSSDs ON Reset ON Status Green Cascade Powered Up Clear Object is Blocking Light Screen 4 Object is Blocking Light Screen 3 Object Has Been Removed Cascade is Waiting for Reset Config Latch Display OSSDs OFF Reset ON Status Red Config Latch Display OSSDs OFF Reset ON Status Red Config Trip Display OSSDs OFF Reset ON...

Page 49: ...N LP or changes to the machine the Commissioning Checkout should be performed see Section 6 2 4 5 Normal Operation System Power Up The EZ SCREEN LP will power up in one of two ways depending on the trip latch output configuration If it is set for trip output it will power up and reset automatically if it is set for latch output it will require a manual reset procedure after power up and sensor ali...

Page 50: ...sequence must be performed as described below Emitter and Receiver Reset Close the remote reset switch for 1 4 to 2 seconds and then open the switch per Section 4 3 or power the sensor down wait a second or two then power it up NOTE If the receiver is set for latch output a manual reset using a remote switch as described in Section 4 3 is required to resume full operation WARNING Lockouts and Powe...

Page 51: ...tinues check for noise on the EDM inputs see Section 5 3 If error continues replace the receiver Receiver Error This error can occur due to either excessive electrical noise or an internal failure Perform a reset per Section 4 3 If the error clears perform a Daily Checkout procedure per Section 6 3 Daily Checkout Card and if OK resume operation If the System fails the Daily Checkout procedure repl...

Page 52: ...r to another source of power or ground Configure ONLY the first receiver in the cascade connected to the machine interface All other receivers must be set for 2 channel EDM and trip output T see Section 7 7 Re configure the first receiver to adapt System to changes or replacement of other receivers see Section 7 7 See Section 7 10 for Remote Fixed Blanking procedures NOTE In a cascaded System all ...

Page 53: ...he daily checkout procedure replace the emitter If the error continues check the ground connection see Section 2 3 If the sensor has a good earth ground connection check for electrical noise see Section 5 3 If the error continues replace the emitter Axx cxx where xx are alpha numeric characters Advanced Diagnostics for the purpose of factory troubleshooting and repair not intended for field troubl...

Page 54: ...em by installing proper transient suppression across the load Checking for sources of optical noise Turn off the EZ SCREEN LP emitter completely block its beams or open the Test input then use a Banner BT 1 beam tracker to check for light at the receiver Press the RCV button and move the beam tracker along the full length of the receiver s sensing window If the beam tracker s indicator lights chec...

Page 55: ...l reset close the reset switch for 1 4 to 2 seconds then open it Study each procedure in its entirety to understand each step thoroughly before beginning Refer all questions to a Banner applications engineer at the address or numbers listed on the cover of this manual Checkouts must be performed as detailed in Section 6 1 below and results should be recorded and kept in the appropriate place e g n...

Page 56: ... and machine set up change During continuous machine run periods this checkout should be performed at intervals not to exceed 24 hours A Designated Person or Qualified Person as defined in the Glossary must perform the procedure A copy of checkout results should be recorded and kept in the appropriate place e g near or on the machine in the machine s technical file Refer to the procedure detailed ...

Page 57: ...talled on each cascade receiver for the last receiver in the cascade two RD cables or pigtail cables to interface with the machine and provide power to the system and pairs of double ended sensor interface cables to interconnect the emitters and the receivers in the cascade A dummy plug is installed at the cascade end of each emitter It is not required for operation but maintains the emitter s IP6...

Page 58: ...4 1110 Integral Removable Disconnect RD 1250 mm SLPCE14 1250P8 SLPCR14 1250P8 SLPCP14 1250P88 300 mm pigtail 8 pin M12 Euro QD 31 5 ms 125 SLPCE14 1250 SLPCR14 1250 SLPCP14 1250 Integral Removable Disconnect RD 1390 mm SLPCE14 1390P8 SLPCR14 1390P8 SLPCP14 1390P88 300 mm pigtail 8 pin M12 Euro QD 34 5 ms 139 SLPCE14 1390 SLPCR14 1390 SLPCP14 1390 Integral Removable Disconnect RD 1530 mm SLPCE14 15...

Page 59: ...5 1110 Integral Removable Disconnect RD 1250 mm SLPCE25 1250P8 SLPCR25 1250P8 SLPCP25 1250P88 300 mm pigtail 8 pin M12 Euro QD 18 5 ms 63 SLPCE25 1250 SLPCR25 1250 SLPCP25 1250 Integral Removable Disconnect RD 1390 mm SLPCE25 1390P8 SLPCR25 1390P8 SLPCP25 1390P88 300 mm pigtail 8 pin M12 Euro QD 20 ms 70 SLPCE25 1390 SLPCR25 1390 SLPCP25 1390 Integral Removable Disconnect RD 1530 mm SLPCE25 1530P8...

Page 60: ...ble combinations the table in Figure 7 4 includes only applications in which L2 L4 A common installation example is one that protects two areas of a machine e g the front and back of a power press and uses four EZ SCREEN LP pairs to create two L shaped sensing fields Example 1 Example 2 Machine Interface Cordset L1 0 9 m 3 Machine Interface Cordset L1 4 6 m 15 Sensor Interconnect Cordset L2 22 9 m...

Page 61: ...r Installation The user must comply with all instructions within Section 3 for proper installation See Sections 7 2 and 3 1 1 for complete information Machine Interface Cordset L1 QDE 8 D or RDLP 8 D 0 9 m 3 4 6 m 15 7 6 m 25 Example Cordset pairing per side of cascaded system Sensor Interconnect Cordset Lengths L2 L3 and L4 L2 L3 L4 L2 L3 L4 L2 L3 L4 Max L3 0 3 m 1 28 m 92 0 3 m 1 0 3 m 1 20 4 m ...

Page 62: ... the cascade i e the pair with the most beams see Section 7 2 N is the number of sensor pairs in the cascade Use this Tr value in the formula in Section 3 1 1 to determine Overall Safety Distance Ds This will ensure that all sensor pairs will be located at an adequate distance from the hazard no matter how the system is installed When contacts e g an E stop button are connected to a cascaded recei...

Page 63: ... separately See Section 3 4 3 for more information and programming procedure For cascadeable models only a standalone receiver or the last receiver in a cascade may be configured remotely for fixed blanking using an EZA RBK 1 remote key switch box or other options as described in Section 7 10 WARNING Scan Code In situations where multiple systems are mounted closely together or where a secondary e...

Page 64: ...e Teach Mode reconfigure DIP switches for normal operation 7 Perform a valid reset sequence see Step 4 or cycle power 7 8 Emergency Stop Buttons and Devices Cascadeable EZ SCREEN LP receivers may be connected to one or more E stop buttons The button s must connect to the end of the last receiver in the cascade in place of the terminator plug The connected E stop button s will activate deactivate t...

Page 65: ... position when arming the E stop switch When automatic reset is used an alternate means must be established to require a reset routine after the E stop switch is armed Allowing the machine to restart as soon as the E stop switch is armed creates an unsafe condition which could result in serious injury or death WARNING Multiple E Stop Switches Whenever two or more E stop switches are connected to t...

Page 66: ...eral requirements and considerations apply to the installation of interlocked gates and guards for the purpose of safeguarding In addition the user must refer to the relevant regulations to be sure to comply with all necessary requirements Hazards guarded by the interlocked guard must be prevented from operating until the guard is closed a Stop command must be issued to the guarded machine if the ...

Page 67: ... if a faulty guard is then opened and closed before the good guard is re closed the failure on the faulty guard is not detected This system also is no longer redundant and may result in a loss of safety if the second safety switch fails to switch when needed The circuits in either scenario do not inherently comply with the safety standard requirements of detecting single faults and preventing the ...

Page 68: ... when necessary Any holes created in the defined area either must be completely filled by the blanked object or the safety minimum distance must be increased to account for the larger resolution see Section 3 1 1 7 10 Remote Fixed Blanking As described in Sections 1 4 9 and 3 4 3 fixed blanking is available to in effect disable beams that would otherwise be continually blocked by a stationary obje...

Page 69: ... for approximately 5 seconds key returns to Run position Receiver display indicates P F C This teaches and saves the new fixed blanking configuration 3 Trip Output the OSSDs turn ON Latch Output After the EZA RBK 1 indicator turns OFF a valid reset sequence is required to turn ON the OSSDs EZA RBK 1 OFF Receiver display indicates normal operation See Section 3 4 3 step 9 perform the following step...

Page 70: ...n an Error Code 13 7 If necessary locate or relocate the obstruction e g tooling fixturing etc in the defined area and secure If clearing the fixed blanked area remove all obstructions EZA RBK 1 steady ON Receiver display sequences between P F A and the number of blocked beams If an Error Code 12 occurs programming time out repeat step 6 above do not return the programming key switch to the RUN po...

Page 71: ... kq ba t fq e pfab j l r kq _o hbq p bka j l r kq brackets or a combination of both Side Mount Brackets 2 or more supplied with each emitter and receiver Bracket Clamp M3 x 10 Torque to 9 in lbs 1 0 N m M3 x 6 Torque to 9 in lbs 1 0 N m No bracket mounting here Brackets may be mounted within this area No bracket mounting here Ensure that clamp assembly is fully seated onto dovetail feature on side...

Page 72: ...the defined area a Lockout condition results Floating Blanking See Reduced Resolution The following terms are used often in this manual Where possible this manual uses definitions from the U S and international product performance standards that govern the design of the Safety Controller For more definitions visit Banner Engineering website ANSI American National Standards Institute Acronym for th...

Page 73: ...ight screen s safety outputs turn OFF the failure must be corrected and a manual reset is required to return the system to RUN mode Machine Primary Control Element MPCE An electrically powered element external to the safety system which directly controls the machine s normal operating motion in such a way that the element is last in time to operate when machine motion is either initiated or arrest...

Page 74: ...the defined area to the nearest hazard point Factors that influence minimum safety distance include the machine stop time the light screen system response time and the light screen minimum object detection size Also known as Minimum Distance EN and ISO and Separation Distance Self Checking Circuitry A circuit with the capability to electronically verify that all of its own critical circuit compone...

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