Banner DUO-TOUCH AT-GM-11KM Manual Download Page 1

Models AT-GM-11KM and AT-HM-11KM with Muting and Safety Stop Interface Inputs

For the latest technical information about this product, including specifications, dimensions, and wiring, see 

www.BannerEngineering.com

Features

 

 

• Diverse-redundant microcontrollers
• Supplies power and monitors two Banner STB Self-Checking Optical Touch But-

tons, or two mechanical push buttons

• Two redundant, forced-guided (mechanically linked) output contacts rated at 6 A
• Two auxiliary solid-state outputs (NPN and PNP), plus auxiliary N.C. relay output
• Feedback input monitors external machine control elements
• Seven indicator LEDs for Power, Fault, Input 1, Input 2, SSI, Mute, and Output
• 24V dc plus 115V ac or 24V dc, 230V ac operation, depending on model
• DIN-rail-mountable 67.5 mm-wide housing with removable terminal blocks
• 500 ms (max.) simultaneity requirement for touch-/push-button operation
• Two mute inputs allow release of actuating buttons during the non-hazardous por-

tion of the machine cycle

• Safety Stop Interface (SSI) allows for connection of supplemental safeguards, E-

stop, “Top” stop or anti-repeat devices, or the output of a brake monitor

Description

A DUO-TOUCH SG Two-Hand Control Safety Module may be used with:

• Two Banner STB Self-Checking Optical Touch Buttons, each with one normally open and one normally closed relay output contact, or
• Two Banner STB Self-Checking Optical Touch Buttons, each with two current-sourcing PNP outputs, or
• Two mechanical push buttons with one normally open and one normally closed contact each (Form C contact)

If the machine operator removes one or both hands from the actuating device(s), the Duo-Touch SG relays de-energize, causing the
output contacts to open. The relays will not re-energize until both actuating devices are deactivated and then simultaneously reactivated
(SSI input channels closed).
The Duo-Touch SG Two-Hand Control Kit system has been designed to meet:

• Type IIIC requirements of ISO 13851 (EN 574) Safety of Machinery – Two-Hand Control Devices, and
• Category 4 requirements of ISO 13849-1 (EN 954-1) Safety of Machinery – Safety-Related Parts of Control Systems – Part 1: Gener-

al Principles of Design

The Safety Module’s output signal consists of four sets of redundant, forced-guided (mechanically linked) contacts (see Figures in 

Electri-

cal Installation 

on page 10). Circuitry within the Safety Module monitors these internal contacts and prevents an output signal from

occurring if a fault is detected. A feedback loop is offered for monitoring the status of the machine control elements.

WARNING: Point-of-Operation Guarding
When properly installed, a two-hand control device provides protection only for the hands of the machine
operator. It may be necessary to install additional safeguarding, such as safety light screens, addition-
al two-hand controls, and/or hard guards, to protect all individuals from hazardous machinery.
Failure to properly guard hazardous machinery can result in a dangerous condition which could
lead to serious injury or death.

DUO-TOUCH

®

 SG Two-Hand Control Modules

 

 

P/N 109782 Rev.B

12/28/2011

0 109782

9

Summary of Contents for DUO-TOUCH AT-GM-11KM

Page 1: ...mechanical push buttons with one normally open and one normally closed contact each Form C contact If the machine operator removes one or both hands from the actuating device s the Duo Touch SG relays de energize causing the output contacts to open The relays will not re energize until both actuating devices are deactivated and then simultaneously reactivated SSI input channels closed The Duo Touc...

Page 2: ...on provided or the appropriateness of the provided information for a specific application The user has the responsibility to ensure that all local state and national laws rules codes and regulations relating to the use of this Two Hand Control module are satisfied Extreme care is urged that all legal requirements are met and that all installation and mainte nance instructions contained in this man...

Page 3: ...ational standards for single stroke or single cycle machines The AT M 11KM DUO TOUCH SG Two Hand Control Safety Module can be used to assist in accom plishing anti repeat control but a risk assessment must be accomplished to determine the suitability of such use The actuating devices must be protected from accidental or unintended operation This can be accomplished by their mounting position and o...

Page 4: ...er The output signal drops within 35 milliseconds following the release of either switch The device output does not re energize until both hand controls are disengaged and then simultaneously re actuated This logic reduces the possibility of defeating the two hand control by tying down one or both hand controls Power SSI M1 M2 ML Feedback Loop SW1 SW2 Output 0 5 s 0 5 s 0 5 s Feedback Open SW1 or ...

Page 5: ...vices must be mounted so their physical position and alignment cannot change It must not be possible for environmental conditions such as extreme air borne contamination to initiate a mute condition The muting sensors or switches must not be set to use any delay or other timing functions unless accomplished in such a manner that does not lessen the level of safety integrity of the system and does ...

Page 6: ...rated input When the input is closed a mute cycle is allowed to begin opening this input while the Module is muted will have no effect If the application does not require the Mute Enable function then the X1 X2 input must be jumpered Typical uses for Mute Enable include To allow the machine control logic to create a window for muting to begin To inhibit muting from occurring To reduce the chance o...

Page 7: ... with all relevant standards and regulations If there are any questions contact the Banner Factory Applications Group to discuss your inten ded use Z1 Z2 M11 M12 M21 M22 S12 A1 A2 B1 B2 13 14 23 24 S11 S13 Z3 Z4 Y1 Y2 X3 X4 X5 X6 Y30 Y31 Y32 Y33 S21 S22 S23 Powe r Fault Input 1 Input 2 SSI Mutin g Output K1 K2 K1 K2 31 32 A1 A2 B1 B2 Z3 Z4 Y1 Y2 M11 M12 M21 M22 S12 S11 S13 S22 S21 S23 GND Z1 Z2 X1...

Page 8: ...eways under and behind a protective hood rather than on top of the bar leaving the field covers off Figure 7 This side mount reduces the possibility of the operator easily positioning and leaving an object in the path of the beam intentionally bypassing the safeguard Field Covers Top Mount Figure 6 Install activation devices so that they are protected to prevent defeat or inad vertent actuation ST...

Page 9: ... formulas Ds the separation distance in inches K 63 per second the hand speed constant currently accepted by OSHA see NOTE 1 Ts the stop time in seconds of the machine measured from the application of the stop signal to the final ceasing of all motion including stop times of all relevant control elements and measured at maximum machine velocity see NOTE 2 Tr 0 035 seconds the response time of the ...

Page 10: ... separation distance 3 Th is usually insignificant for purely mechanical switches However Th should be considered for separation distance calculation when using electronic or electromechanical i e powered hand controls In this example STB response time 0 02 seconds Electrical Installation Because the DUO TOUCH SG Safety Module interfaces to many types of machine controls it is not possible to give...

Page 11: ...erous condition which could result in serious injury or death If power is applied to the Safety Module before power is applied to the electronic hand controls an output from the Safety Module could result and may trigger machine motion Also electronic hand controls can not guarantee the state of their outputs at the time power is applied to them Connection of Power to the DUO TOUCH SG Safety Modul...

Page 12: ...input s if not used M11 M12 M21 M22 X3 X4 X5 X6 Feedback optional Z3 Z4 X1 ML Mute Lamp ME Mute Enable NOTE See Figures for alternate M1 M2 hookups Figure 11 Machine control circuit connections As shown in Figure 11 a normally closed mechanically linked monitor contact from each of the two MPCEs must be connected in series across terminals Y1 and Y2 This allows the Safety Module to monitor the sta...

Page 13: ...ck all wiring Do not continue this checkout procedure until the cause of the problem is corrected 4 With the SSI input closed i e SSI LED is ON activate both hand controls simultaneously within 0 5 seconds and hold them engaged The Output indicators should come ON Release both hand controls simultaneously Output indicators should go OFF 5 Again activate the two hand controls simultaneously and hol...

Page 14: ...cycle stops any time the mute cycle ends or when the SSI input opens 8 Verify that the distance from each actuating device to the closest hazard point is not less than the calculated safety distance see Separation Distance on page 9 Semi Annual Checkout To be Performed at Six Month Intervals This semi annual checkout must be performed by a Qualified Person A copy of test results should be kept on ...

Page 15: ...nal devices controlled by the safe ty outputs Each device must be capable of switching 15 to 30V dc at 10 50 mA Muting Device Inputs M1 M2 The muting devices work as a pair M1 and M2 The simultaneity requirement is that they be closed within 3 seconds of each other to initiate a mute condition or allow a mute cycle assuming all other conditions are met Each muting device must be capable of switchi...

Page 16: ...able cause Input 2 Green ON Touch button Input 2 is activated OFF Touch button is not activated Flashing See Troubleshooting on page 17 for probable cause Safety Stop Input Green ON SSI inputs are closed X3 X4 and X5 X6 OFF SSI inputs are open Flashing See Troubleshooting on page 17 for probable cause Mute Green ON M1 M2 are closed and mute cycle is activated OFF M1 M2 are not closed mute cycle no...

Page 17: ...eason Solution Power ON Two Hand Control Input Short Cir cuit Fault Flashing In 1 Flashing Input 1 is short circuited to Input 2 S12 S11 S13 to S22 S21 S23 In 2 Flashing SSI OFF MUTE OFF OUT OFF Indicator Status Possible Reason Solution Power ON Safety Stop Interface Error Fault Flashing In 1 ON or OFF Invalid Input SSI channels did not operate concurrently both must open and then both must re clo...

Page 18: ...have failed in such a man ner that its replacement is required If the Module is not immediately replaced or repaired multiple simultaneous failures may accumu late such that the safety function can not be guaranteed NOTE Do not attempt any repairs to the DUO TOUCH SG Two Hand Control Module It contains no field replaceable components Return it to the factory for warranty repair or replacement If i...

Page 19: ... a terminal block insert a small screwdriver into the slot and pry to loosen NOTE When reinserting the block take care to slide the dovetail on the terminal block into the slot on the frame S12 A1 A2 B1 B2 13 14 23 24 S11 Y30 Y31 Y32 Y33 51 52 S13 Z1 Z2 Y1 Y2 33 34 43 44 S21 S22 S23 P ow er Fault In 1 In 2 O utp ut K1 K2 K1 K2 51 52 Figure 12 Removal of terminal blocks DUO TOUCH SG Two Hand Contro...

Page 20: ...ANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND WHETHER ARISING UNDER COURSE OF PERFORMANCE COURSE OF DEALING OR TRADE USAGE This Warranty is exclusive and limited to repair or at the discretion of Banner Engineering Corp replacement IN NO EVENT SHALL BANNER ENGINEERING CORP BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS EXPEN SES LOSSES LOSS OF PROFITS OR ANY INCIDENTAL C...

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