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Banner DF-G2 High Speed Expert, Instruction Manual

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Window SET (during RUN mode)

Upon sensor power-up, Window Center is displayed

Upper 

Threshold 
Displayed

Window 

Center 

Displayed

Lower 

Threshold 
Displayed

Figure 8. Upper and Lower Thresholds

3.4.4 Light SET

•

Sets a threshold a programmable % offset below the presented condition

•

Changes output state on any condition darker than the threshold condition

•

Threshold can be adjusted using "+" and "-" rocker button (Manual Adjust)

•

Recommended for applications where only one condition is known, for example a stable light background with

varying darker targets

•

See Program Mode for programming the Offset Percent setting

A single sensing condition is presented, and the sensor positions a threshold a programmable % offset below the

presented condition. When a condition darker than the threshold is sensed, the output either turns ON or OFF, depending

on the LO/DO setting.

Threshold position 

adjusted by 

Manual Adjust

Sensor positions
threshold a programmable
 % offset below the 
presented condition

Darkest

(no signal)

Most Light

(saturated

signal)

Output OFF

Output ON

Condition 
Presented

Figure 9. Light SET (Light Operate shown)

Light SET and Manual Adjust
Moves switching threshold value up or down to make adjustments

•

Slide Mode switch to ADJ to enter Adjust mode

•

Press "+" to increase; press "-" to decrease

◦

GREEN display shows the switching threshold value

◦

2 seconds after adjustment, the GREEN display will flash 3 times to confirm

•

Slide Mode switch to RUN to complete operation

Remember: Manual adjustments are disabled when Auto Thresholds are ON

Follow these steps to perform a Light SET:

Note: TEACH Selection must be programmed to Lt SEt.

1. Enter Adjust Mode

 

 

DF-G2 High Speed Expert

™

 Dual Display Fiber Amplifier

 

www.bannerengineering.com - Tel: 763.544.3164

17

Summary of Contents for DF-G2 High Speed Expert

Page 1: ...DF G2 High Speed Expert Dual Display Fiber Amplifier Instruction Manual Original Instructions 177899 Rev E 20 September 2016 Banner Engineering Corp All rights reserved 177899 ...

Page 2: ...t Percent 9 3 2 4 Auto Thresholds 9 3 2 5 Delays Timers 10 3 2 6 Gain Selection 10 3 2 7 Factory Defaults 10 3 3 Remote Input 10 3 4 Adjust Mode 12 3 4 1 Two Point TEACH 12 3 4 2 Dynamic TEACH 13 3 4 3 Window SET 15 3 4 4 Light SET 17 3 4 5 Dark SET 18 3 4 6 Calibration SET 20 3 4 7 Troubleshooting 21 4 Specifications 23 4 1 Excess Gain Curves 24 4 2 Beam Patterns 26 4 3 Dimensions 28 5 Accessorie...

Page 3: ...il WARNING Not To Be Used for Personnel Protection Never use this device as a sensing device for personnel protection Doing so could lead to serious injury or death This device does not include the self checking redundant circuitry necessary to allow its use in personnel safety applications A sensor failure or malfunction can cause either an energized or de energized sensor output condition 1 1 Mo...

Page 4: ...be programmed through the display driven programming menu see Program Mode on page 7 ADJ mode allows the user to perform Expert TEACH SET methods and Manual Adjust see Adjust Mode on page 12 LO DO Switch The LO DO switch is used to select Light Operate or Dark Operate mode In Light Operate mode the output is ON when the sensing condition is above the threshold for Window SET the output is ON when ...

Page 5: ...Push the DF G2 up on the DIN rail 1 2 Pivot the DF G2 away from the DIN rail and remove it 2 2 2 Installing the Fibers Follow these steps to install glass or plastic fibers 1 Open the dust cover 2 Move the fiber clamp forward to unlock it 3 Insert the fiber s into the fiber port s until they stop 4 Move the fiber clamp backward to lock the fiber s 5 Close the dust cover Fiber Emitter Port Fiber Re...

Page 6: ...d When connecting coaxial type fiber assemblies to the amplifier install the single core center fiber to the Transmitter port and the multi core outer fiber to the Receiver port This will result in the most reliable detection TRANSMITTER RECEIVER Single core fiber Multi core fiber 2 4 Wiring Diagrams NPN Models Remote Programming N O 10 30V dc Load PNP Models Load 10 30 V dc Remote Programming N O...

Page 7: ...ed during RUN mode except when using Window SET 3 2 Program Mode Program PRG mode allows the following settings to be programmed in the DF G2 refer to Program Mode Flowchart and and Remote Input Flowchart for programming See Factory Default Settings in Specifications DF G2 High Speed Expert Dual Display Fiber Amplifier www bannerengineering com Tel 763 544 3164 7 ...

Page 8: ...SPLAY LOOP Click SET to enter choice list Click SET to enter choice list Click SET to enter choice list Click SET to enter choice list Click SET to enter choice list DISPLAY LOOP Click SET to enter choice list DISPLAY LOOP Click SET to enter choice list DISPLAY LOOP rocker button Click SET to select and save a choice in any list Menu List on display represents a w on display represents a m Figure ...

Page 9: ...et percent can also be programmed to Minimum Offset This allows the DF G2 to set the threshold s as close as possible to the presented condition but still provide for reliable sensing NOTE Offset Percent MUST be programmed to Minimum Offset for Dark SET to accept conditions of no signal 0 counts 3 2 4 Auto Thresholds Auto Thresholds can be programmed to be ON OFF The Auto Thresholds algorithm cont...

Page 10: ...lection choice list the DF G2 will automatically switch to the selected gain and display the measured signal on the Red display This allows for easy and quick evaluation of the fixed gain mode 3 2 7 Factory Defaults The Factory Defaults menu allows the DF G2 to be easily restored back to original factory default settings see Factory Default Settings in Specifications Display Readout The readout of...

Page 11: ...4x 3x 2x 1x Auto Gain Gain 1 Gain 2 Gain 3 Gain 4 Gain 5 8x 9x 7x Gain 6 Gain 7 Gain 8 Two Point TEACH 2Pt tch then 1234 2nd PASS or FAIL with Minimum Diff 1x 1x Dynamic TEACH dYn tch then 1234 dYn PASS or FAIL with Minimum Diff 1x Light SET Lt SEt then PASS or FAIL 1x Dark SET dr SEt then PASS or FAIL 1x Window SET wind SEt then PASS or FAIL 1x Calibration SET CAL SET then PASS or FAIL TEACH METH...

Page 12: ...Output ON and OFF conditions can be reversed by using the LO DO Light Operate Dark Operate switch Two Point TEACH and Manual Adjust Moves switching threshold value up or down to make adjustments Slide Mode switch to ADJ to enter Adjust mode Press to increase press to decrease GREEN display shows the switching threshold value 2 seconds after adjustment the GREEN display will flash 3 times to confir...

Page 13: ...urn to Run mode Method Action Result SET Button Move the Mode switch to RUN Display Red Signal Level Green Threshold Remote Input No action is required sensor returns to RUN mode automatically 3 4 2 Dynamic TEACH Teaches on the fly Establishes a single switching threshold Threshold can be adjusted using and rocker button Manual Adjust Dynamic TEACH is best used when a machine or process may not be...

Page 14: ...r Manual adjustments are disabled when Auto Thresholds are ON Follow these steps to perform Dynamic TEACH NOTE TEACH Selection must be programmed to dYn tcH 1 Enter Adjust Mode Method Action Result SET Button 6 Set Mode switch to ADJ Display Red Signal Level Green Threshold Remote Input 7 No action required sensor is ready for Dynamic TEACH method 2 Enter Dynamic TEACH Method Action Result SET But...

Page 15: ...here a product may not always appear in the same place or when other signals may appear See Program Mode for programming the Offset Percent setting A single sensing condition is presented and the sensor positions window thresholds a programmable offset above and below the presented condition In LO mode Window SET designates a sensing window with the Output ON condition inside the window and the Ou...

Page 16: ...resent sensing condition Click the SET rocker button Threshold Condition Accepted Displays read wInd SEt then alternate PASS with Offset11 Sensor returns to Adjust mode Threshold Condition Not Accepted Displays read wInd SEt then alternate FAIL with minimum Offset11 for sensing condition Sensor returns to Adjust mode Remote Input Present sensing condition Single pulse the remote input T 3 Return t...

Page 17: ...e threshold is sensed the output either turns ON or OFF depending on the LO DO setting Threshold position adjusted by Manual Adjust Sensor positions threshold a programmable offset below the presented condition Darkest no signal Most Light saturated signal Output OFF Output ON Condition Presented Figure 9 Light SET Light Operate shown Light SET and Manual Adjust Moves switching threshold value up ...

Page 18: ...shold a programmable offset above the presented condition Any condition lighter than the threshold condition causes the output to change state Threshold can be adjusted using and rocker button Manual Adjust Recommended for applications where only one condition is known for example a stable dark background with varying lighter targets See Program Mode for programming the Offset Percent setting NOTE...

Page 19: ...ammed to dr SEt 1 Enter Adjust Mode Method Action Result SET Button 15 Set Mode switch to ADJ Display Red Signal Level Green Threshold Remote Input 16 No action required sensor is ready for Dark SET method 2 SET Sensing Condition Method Action Result SET Button Present sensing condition Click the SET rocker button Threshold Condition Accepted Displays read dr SEt then alternate PASS with Offset17 ...

Page 20: ...Calibration SET Light Operate shown Calibration SET and Manual Adjust Moves switching threshold value up or down to make adjustments Slide Mode switch to ADJ to enter Adjust mode Press to increase press to decrease GREEN display shows the switching threshold value 2 seconds after adjustment the GREEN display will flash 3 times to confirm Slide Mode switch to RUN to complete operation Remember Auto...

Page 21: ...mum difference on the displays after a PASS or FAIL Value PASS FAIL Description 0 to 99 FAIL The difference of the taught conditions does not meet the required minimum 100 to 300 PASS The difference of the taught conditions just meets exceeds the required minimum minor sensing variables may affect sensing reliability 300 to 600 PASS The difference of the taught conditions sufficiently exceeds the ...

Page 22: ...nnot be optimized but the sensor s output will still continue to function Cleaning correcting the sensing environment and or a re teach of the sensor is highly recommended Threshold Error The threshold s cannot be optimized and the sensor s output will stop functioning Cleaning correcting the sensing environment and or a re teach of the sensor is required DF G2 High Speed Expert Dual Display Fiber...

Page 23: ... Class 2 Power Supply Supply wiring leads 24 AWG shall not be spliced For additional product support go to http www bannerengineering com Supply Wiring AWG Required Overcurrent Protection Amps 20 5 0 22 3 0 24 2 0 26 1 0 28 0 8 30 0 5 Adjustments 3 way RUN PRG ADJ Mode Switch 2 way LO DO Switch 3 way SET Rocker Button Expert style teaching Two Point and Dynamic TEACH Light Dark Window Calibration ...

Page 24: ... 10 100 DISTANCE mm EXCESS GAIN Standard Medium Long Super High High Fast Figure 12 PIT16U Opposed Mode 1 10 100 1000 0 1 1 10 100 DISTANCE mm EXCESS GAIN Standard Medium Long Super High High Fast Figure 13 PBT16U Diffuse Mode 1 10 100 1000 10000 100000 0 1 1 10 100 1000 DISTANCE mm EXCESS GAIN Standard Medium Long Super High High Fast Figure 14 PIT26U Opposed Mode 1 10 100 1000 10000 0 1 1 10 100...

Page 25: ...IT66U Opposed Mode 1 10 100 1000 10000 100000 0 1 1 10 100 1000 DISTANCE mm EXCESS GAIN Standard Medium Long Super High High Fast Figure 19 PBT66U Diffuse Mode 1 10 100 1000 10000 10 100 1000 10000 DISTANCE mm EXCESS GAIN Standard Medium Long Super High High Fast Figure 20 IR850 Opposed Mode NOTE IT 83 3ST5M6 glass fiber used for opposed mode 1 10 100 1000 10000 1 10 100 1000 DISTANCE mm EXCESS GA...

Page 26: ... 40 60 60 Standard Medium Long Super High High Fast Figure 22 PIT16U Opposed Mode 0 5 10 15 20 25 DISTANCE mm BEAM WIDTH mm 0 1 2 3 4 1 2 3 4 Standard Medium Long Super High High Fast Figure 23 PBT16U Diffuse Mode 0 50 100 150 200 250 300 350 DISTANCE mm BEAM WIDTH mm 0 100 100 200 200 300 300 400 400 Standard Medium Long Super High High Fast Figure 24 PIT26U Opposed Mode 0 20 40 60 80 100 120 140...

Page 27: ...de 0 100 200 300 400 500 600 DISTANCE mm BEAM WIDTH mm 0 50 50 100 100 150 150 200 200 Standard Medium Long Super High High Fast Figure 29 PBT66U Diffuse Mode 0 500 1000 1500 2000 2500 DISTANCE mm BEAM WIDTH mm 0 200 200 400 400 600 600 800 800 1000 1000 Standard Medium Long Super High High Fast Figure 30 IR850 Opposed Mode NOTE IT 83 3ST5M6 glass fiber used for opposed mode 0 100 200 300 400 500 ...

Page 28: ...4 3 Dimensions DF G2 High Speed Expert Dual Display Fiber Amplifier 28 www bannerengineering com Tel 763 544 3164 ...

Page 29: ... of 10 plastic brackets with mounting screws 35 10 Hole center spacing A 16 B 25 4 C 15 2 Hole size A ø 3 2 B ø 3 3 C ø 4 4 5 1 Quick Disconnect Cordsets All measurements are listed in millimeters unless noted otherwise 4 Pin Threaded M12 Euro Style Cordsets Model Length Style Dimensions Pinout Female MQDC 406 1 83 m 6 ft Straight 44 Typ ø 14 5 M12 x 1 2 3 4 1 1 Brown 2 White 3 Blue 4 Black MQDC 4...

Page 30: ...le ø 9 5 28 Typ 20 Typ M8 x 1 PKW4M 5 5 m 16 4 ft PKW4M 9 9 m 29 5 ft 4 Pin Snap on M8 Pico Style Cordsets Model Length Style Dimensions Pinout Female PKG4 2 2 m 6 6 ft Straight ø 9 0 32 Typ 4 3 1 2 1 Brown 2 White 3 Blue 4 Black PKG4 5 5 m 16 4 ft PKG4 10 10 m 32 8 ft PKW4Z 2 2 m 6 6 ft Right Angle ø 10 9 29 Typ 15 Typ PKW4Z 5 5 m 16 4 ft DF G2 High Speed Expert Dual Display Fiber Amplifier 30 ww...

Page 31: ... ANY INCIDENTAL CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT WHETHER ARISING IN CONTRACT OR WARRANTY STATUTE TORT STRICT LIABILITY NEGLIGENCE OR OTHERWISE Banner Engineering Corp reserves the right to change modify or improve the design of the product without assuming any obligations or liabilities relating to any product previo...

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