banks 1991-95 Wrangler (YJ) Owner'S Manual Download Page 5

96435 v.13.0

   

5

1.

 Raise the vehicle on a hoist or 

safety stands to provide access to the 

exhaust system. 

2.

 For 2000-05 models, remove the 

10-mm hardware from the catalytic 

converter and muffler connection. For 

all other models, loosen and remove 

the clamp that connects the factory 

muffler to the catalytic converter. An 

oxyacetylene torch may be useful at 

the muffler and catalytic converter 

connection. (If applicable, be sure to 

remove the 0

2

 sensor on the catalytic 

converter before operating the torch.)

3.

 Remove the hanger pins from the 

rubber hangers at the rear of the 

tailpipe. (Spray lubricant will ease 

hanger removal.) Remove the muffler 

and tailpipe from vehicle. Cutting the 

tailpipe may ease the removal process.

4.

 Install the Banks Monster muffler 

onto the catalytic converter. Be sure 

the exhaust inlet is facing towards 

the catalytic converter.  For 2000-05 

models, loosely install the supplied 

10-mm hardware onto the catalytic 

converter and muffler studs. For all 

other models, position the muffler 

so that it is straight and level with the 

vehicle. Loosely install the supplied 2

1

4

” 

clamp onto the muffler and catalytic 

converter connection (see Figure 1). 

5.

 Install a supplied 2

1

2

” clamp onto 

the muffler outlet. Install the front 

tailpipe over the rear axle housing 

into the outlet of the muffler. Connect 

the front tailpipe hanger pins to 

the factory rubber hangers. Loosely 

tighten the 2

1

2

” clamp on the muffler 

outlet.   Install a supplied 2

1

2

” clamp 

onto the front tailpipe oulet. Install the 

rear tailpipe inlet into the front tailpipe 

outlet. Connect the rear tailpipe hanger 

pins to the factory rubber hangers. 

Loosely tighten the supplied 2

1

2

” clamp 

Installation Instructions

Figure 2

Summary of Contents for 1991-95 Wrangler (YJ)

Page 1: ...ITH SYSTEMS 51311 51312 51313 51314 51315 Gale Banks Engineering 546 Duggan Avenue Azusa CA 91702 626 969 9600 Fax 626 334 1743 Product Information Sales 888 635 4565 Customer Support 888 839 5600 Ins...

Page 2: ...erly weight rated safety stands ramps or a commercial hoist Follow the manufacturer s safety precautions Take care to balance the vehicle to prevent it from slipping or falling When using ramps be sur...

Page 3: ...e your vehicles runs and much more Torque Tubes 2 5L P N 51316 2000 2006 4 0L P N 51306 Revolver Exhaust Manifold 1991 1999 P N 51327 Virtually indestructible Each Torque Tube and Revolver has a seaml...

Page 4: ...y 1a Assembly Monster Muffler 00 06 models only 2 Pipe 2 1 2 Tailpipe Front 3 Pipe 2 1 2 Tailpipe Rear 4 Tailpipe Tip Chrome or Black 5 Band Clamp 2 1 2 6 Clamp 2 1 2 7 Clamp 2 1 4 91 99 models only 8...

Page 5: ...uffler onto the catalytic converter Be sure the exhaust inlet is facing towards the catalytic converter For 2000 05 models loosely install the supplied 10 mm hardware onto the catalytic converter and...

Page 6: ...the vehicle body All hangers should be hanging slightly forward to allow for heat expansion of the exhaust tubing see Figure 2 8 With everything positioned properly torque the 10 mm hardware on 2000...

Page 7: ...nks Monster 1 52742 Tailpipe Front 1 52745 Tailpipe Rear 1 52700 52701 Tailpipe Tip Chrome Black 1 52462 Band Clamp Exhaust 21 2 1 52461 Clamp Exhaust 21 2 2 91805 Nut 10mm 1 5 Serrated 2 96399 Produc...

Page 8: ...le Banks Engineering 546 Duggan Avenue Azusa CA 91702 626 969 9600 Fax 626 334 1743 Product Information Sales 888 635 4565 Customer Support 888 839 5600 Installation Support 888 839 2700 bankspower co...

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