BANDELIN SONOREX TECHNIK RM 16.2 User Manual Download

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User instructions

3 4

High-performance ultrasonic and rinsing baths

Valid for:

RM 16.2 UH, RM 16.2 U, RM 16.2 H, RM 16.2

RM 40.2 UH, RM 40.2 U, RM 40.2 H, RM 40.2

RM 75.2 UH, RM 75.2 U, RM 75.2 H, RM 75.2

23726a GB/2020-07

Summary of Contents for SONOREX TECHNIK RM 16.2

Page 1: ...structions 3 4 RM High performance ultrasonic and rinsing baths Valid for RM 16 2 UH RM 16 2 U RM 16 2 H RM 16 2 RM 40 2 UH RM 40 2 U RM 40 2 H RM 40 2 RM 75 2 UH RM 75 2 U RM 75 2 H RM 75 2 23726a GB 2020 07 ...

Page 2: ...ent the original version will take prec edence BANDELIN accepts no responsibility or liability for damages caused by improper handling or usage contrary to the intended purpose The documentation was prepared with great care Liability for indirect or direct damages arising because of incomplete or errone ous information in this documentation as well as in its delivery and usage is excluded All imag...

Page 3: ...of unauthorised alterations modifications both the warranty claim and the CE conformity will no longer be valid If service is required please contact the specialist dealer in charge or the manufacturer Symbols used Symbol Significance Explanation Danger Identifies information that could signify a risk to life and limb especially through electric shock if not observed Caution Identifies information...

Page 4: ... general 8 1 4 1 Tank size RM 16 2 9 1 4 2 Tank size RM 40 2 10 1 4 3 Tank size RM 75 2 11 1 5 Warnings and safety precautions 12 2 Preparation 13 2 1 Scope of delivery 13 2 2 Set up assembly 13 2 3 Start up 14 3 Operation 15 3 1 Operating elements 15 3 1 1 Ultrasound 15 3 1 2 Heating 16 4 Use 16 4 1 Instructions for use 16 4 2 General use 18 4 3 Further information 20 4 3 1 Degassing 20 4 3 2 Dis...

Page 5: ...ir 22 6 1 Maintenance 22 6 2 Functional checks 22 6 3 Error analysis 23 6 4 Repairs and service 23 7 Accessories 25 7 1 Required accessories 25 7 2 Optional accessories 26 7 3 Chemical preparations Recommendations 28 8 Consumable materials not applicable 31 9 Taking the unit out of service 31 10 Key words not applicable 31 Informative appendices A Example of a possible cleaning sequence using peri...

Page 6: ...late on the rear side of the ultrasonic bath Product features Stainless steel oscillating tank 1 with transducers ultrasound frequency 40 kHz Easy to clean stainless steel housing 2 Filling level mark for safe filling 3 Weir overflow 4 with ball valve to produce a liquid circuit Legs 5 for a secure position Outlet with 3 way ball valve 6 for easy draining filling of the bath fluid Depending on the...

Page 7: ...uction of stable emulsions or the rapid degasification of fluids with a high gas content 1 2 Purpose SONOREX TECHNIK ultrasonic baths are intended for the sonication of aqueous liquids They work on the basis of low frequency ultrasound and can be used in versatile ways Their main application is the gentle and intensive cleaning of objects of diverse shapes types and sizes Sonication is conducted u...

Page 8: ...ber see type plate on rear of device Degree of protection IP 32 according to DIN EN 60529 Environmental conditions pursuant to EN 61 010 1 Overvoltage category II Degree of contamination 1 Permissible ambient temperature 5 to 40 C Permissible relative humidity up to 31 C 80 Permissible relative humidity up to 40 C 50 Altitude up to 2000 m above sea level Condensation not allowed Only for indoor op...

Page 9: ...illing volume l 14 Operating volume l 13 Inlet and outlet 3 way ball valve G Weir outlet G 1 outside Heating power W 800 800 Fuses heating T7A Ø6 3 32 T7A Ø6 3 32 Fuses generator F2A Ø5 20 F2A Ø5 20 Peak ultrasonic output W 1200 1200 Ultrasonic nominal output W 300 300 Weight net kg 16 15 15 14 Order No 8204 8206 8205 8207 In order to improve the eﬀect the ultrasound is modulated resulting in the ...

Page 10: ...g volume l 36 Operating volume l 31 Inlet and outlet 3 way ball valve G Weir outlet G 1 outside Heating power W 1300 1300 Fuses heating F10A Ø6 3 32 F10A Ø6 3 32 Fuses generator F2A F4A Ø5 20 F2A F4A Ø5 20 Peak ultrasonic output W 2000 2000 Ultrasonic nominal output W 500 500 Weight net kg 26 23 25 22 Order No 8214 8216 8215 8217 In order to improve the eﬀect the ultrasound is modulated resulting ...

Page 11: ...olume l 72 Operating volume l 62 Inlet and outlet 3 way ball valve G Weir outlet G 1 outside Heating power W 1950 1950 Fuses heating F10A Ø6 3 32 F10A Ø6 3 32 Fuses generator F2A F6 3A Ø5 20 F2A F6 3A Ø5 20 Peak ultrasonic output W 4000 4000 Ultrasonic nominal output W 1000 1000 Weight net kg 42 37 41 36 Order No 8208 8218 8209 8219 In order to improve the eﬀect the ultrasound is modulated resulti...

Page 12: ... operating and external personnel from inadvertently coming into contact with the bath liquid or being injured by liquids that are still hot Operation and transport Observe ambient and set up conditions see chapter 1 4 Only plug in the ultrasonic rinsing bath to an outlet with a grounded socket Do not operate the ultrasonic rinsing bath without fluids Do not stand or lay any objects on the tank bo...

Page 13: ...nd these must be immediately notified in writing to the transportation company and to the supplier Before startup the ultrasonic bath is to be left to stand at its operating location for 2 hours so that it may adapt to the ambient conditions 2 1 Scope of delivery 1 Ultrasonic rising bath see delivery note 1 Accessories kit 1 User instructions Additional accessories according to order see delivery ...

Page 14: ...stop or back it oﬀ by rotating it slightly to the left this will cause the PTFE tape to lose its sealing eﬀect 5 Close ball valve turn the lever 5 upwards 2 3 Start up Thoroughly rinse the ultrasonic or rinsing bath s oscillating tank with water before its first use Note In order to protect the surface during transport and storage all outer surfaces and also the inner walls of the oscillating tank...

Page 15: ...me switch Timed operation Turn knob to the right range of time 1 15 minutes Green control light is illuminated Once the time has elapsed the time switch automatically turns oﬀ By turning the knob back the operating time is shortened or the ultrasonic bath is turned oﬀ Continuous operation Turn knob to the left Setting Green control light is illuminated The ultrasonic bath does not turn oﬀ automati...

Page 16: ...sed again 4 Use Sonication or rinsing always take place directly in the tank For this purpose the objects are placed in a basket and hung inside the tank which is filled with bath fluid 4 1 Instructions for use Instructions filling Check that all ball valves are closed Ultrasound and heating must be turned oﬀ Do not fill ultrasonic tank with hot water Maximum filling temperature 50 C At least drin...

Page 17: ...ting objects Fully remove air bubbles from cavities e g blind holes Notes Temperature and heating Heated fluids intensify the ultrasound eﬀect Experience has shown that the best results are obtained with a bath temperature of 50 to 60 C At higher temperatures the eﬀect of the ultrasound cavitation decreases again however 1 In order to save time during use the bath fluid may be preheated during deg...

Page 18: ...r fluid that has remained in the oscillating tank for a longer period of time must be degassed prior to use See also chapter 4 3 1 Remove basket and other accessories from the oscillating tank Place lid on top Turn on the ultrasound with the turning knob and sonicate for 30 min for degassing see chapter 3 1 1 Step 3 Preheat fluid In ultrasonic baths with integral heating the fluid may be preheated...

Page 19: ...d With every object inserted the fill level is to be controlled Step 5 Ultrasound Operation Fundamentally the sonication time is to be as short as possible in order to protect the objects to be treated and the oscillating tank In the case of stubborn residue conduct sonication for a longer time if necessary Place lid on top Using the turning knob set the desired sonication time see chapter 3 1 1 S...

Page 20: ...process and an improvement in the ultrasound eﬀect 4 3 2 Disposal of sonication fluids The working solution is disposed of pursuant to the specifications in the product leaflet and the label supplied by the manufacturer of the preparations employed All aqueous preparations made by DR H STAMM GmbH are prepared pursuant to the regulations of the German Washing and Cleansing Agents Act are biodegrada...

Page 21: ...leaning product without any abrasive additives Do not use steel wool scrapers or graters for cleaning maintenance Metal particles that remain on the stainless steel surface as well as rust particles from the water pipe system penetrate the passive protective layer of the stainless steel The stainless steel is activated in this process and begins to rust The extraneous rust produces localised corro...

Page 22: ...on can be checked using a standard wattmeter It should be inserted between the ultrasonic bath s mains plug and the socket Fill the tank with fluid see chapter 4 2 For testing purposes only the ultrasound or only the heating system should be plugged in Next the value displayed is to be compared with the corresponding value in the technical data chapter 1 4 tolerances 20 Checking the ultrasound eﬀe...

Page 23: ...id Heating system defective The ultrasonic bath can be readily operated without heating Slight erosion visible on the bottom of the bath Natural wear Ultrasonic bath OK Strong erosion marks appear at the tank bottom lead to loss of power Any malfunctions must be communicated in writing to the manufacturer 6 4 Repairs and service CAUTION Repair work may only be carried out by authorised qualified p...

Page 24: ...d if necessary see the upcoming chapter Decontamination certificate If the ultrasonic rinsing bath is sent back to the manufacturer for repairs with accessories if applicable the form Certificate of Decontamination must be filled out and aﬃxed to the packaging on the outside in a visible spot If this form has not been filled out we reserve the right to refuse receipt of the package in order to pro...

Page 25: ... Website 49 0 30 768 80 0 www bandelin com 7 1 Required accessories The baskets and basket holder for example are required accessories Do not stand or lay any objects directly on the tank bottom Accessories Series RM 16 2 Series RM 40 2 Series RM 75 2 Type Order No Type Order No Type Order No Stainless steel insert basket bearing capacity up to 10 kg MK 16 2 B 8408 MK 40 B 8409 MK 75 B 8416 Stainl...

Page 26: ... 4 8507 WG 40 4 8509 WG 75 4 8518 Filtration with prefilter and main filter including connection set FA 16 8608 FA 40 8609 FA 75 8610 Oil separator incl connection set OX 16 8600 OX 40 8601 OX 75 8602 DI water treatment device incl connection set WA 16 8632 WA 40 8633 WA 75 8634 Cascade pipes between 2 rinsing tanks KV 16 8450 KV 40 8451 KV 75 8452 Trough dryer TO 16 8334 TO 40 8335 TO 75 8336 Det...

Page 27: ...connected to the ultrasonic cleaning tank when cleaning very oily or greasy parts Impurities that rise to the surface of the tank are led via the weir into the oil separator where they are separated by gravity DI water treatment device WA To be connected to a rinsing tank Used to eliminate any water residue that could leave spots on the treated objects during the drying process Trough dryer TO The...

Page 28: ...ce to the product information Do not ingest or inhale the preparations and do not allow them to come into contact with the eyes or skin Specimens in powder form may only be used in fully dissolved form Depending on the cleaning task the best cleaning results can be achieved when using the following TICKOPUR preparations Contamination Objects to be cleaned Cleaning concentrate Litres Order No Unive...

Page 29: ...ction mildly acidic pH 3 6 1 application 0 1 5 2 l 5 l 25 l 200 l 866 893 895 851 Special alkaline cleaner Resinous flux solder ing pastes ionic and non ionic residue drill ing grinding polishing and lapping residue fingerprints grease oils etc Non ferrous and light met als steel stainless steel glass ceramics plastics rubber assembled and unassembled PC boards soldered frames electronic component...

Page 30: ...soot fats oils waxes pigments coatings silicone oils flux oxide on non ferrous and precious metals Non ferrous and precious metals iron steel glass ceramics plastics rubber test sieves circuit boards for service Caution with light metals TICKOPUR RW 77 Special cleaner with ammonia phosphate free mildly alkaline pH 9 9 1 application 5 2 l 5 l 25 l 200 l 898 871 875 868 Coking residue gum ming soot ...

Page 31: ...ctronic waste If decontamination is incomplete cannot be correctly performed a material safety data sheet for the liquids used must be aﬃxed to each device Metal accessories such as the lid or basket should be decontaminated and disposed of as metal waste Plastic accessories such as insert baskets silicone knob mats or lids must be decontaminated and disposed of The packing is recyclable 10 Key wo...

Page 32: ......

Page 33: ...he SONOREX TECHNIK Modular Program can be assembled individually It is comprised of eﬃcient ultrasonic baths and rinsing tanks in diﬀerent sizes with and without heating as well as a large variety of additional equipment to facilitate work extend the lifetime of the tanks and dry the cleaned parts The electric lifting device with oscillation MB enables the lifting and lowering of the basket and pr...

Page 34: ...Note The user instructions in this and other languages as well as further information can be found on the enclosed CD ...

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