B&D Series 2 Firmadoor Installation Instructions Manual Download Page 5

2.0 INSTALLATION

2.1 FIXING REQUIREMENTS 

For attachments to good timber work, coach screws are the standard fi xings supplied with B&D Roll-A-Doors. When installing onto 
masonry special fi xings will be required. PLEASE REFER TO THE SEPARATE B&D FASTENER RECOMMENDATION GUIDE OR SEEK 
FURTHER ASSISTANCE.

It is the installers’ responsibility to ensure that the fi xing method is sound. 

When deciding the fi xing method, dynamic loads on door brackets as well as the door weight must be considered. 

All measurements are in millimeters and are minimum unless otherwise shown.

NOTE: 

It is not recommended that doors fi tted in restricted headroom be fi tted with openers.

DIMENSION PANEL

HEIGHT

WIDTH

A1

A2

B

C1

C2*

D

E1

E2*

F

G*

Operation

Up to 2400

Up to 5100

135

135

35-70

540

475

555

245

180

295

65

Hand Operated

Up to 2400

Over 5100

135

135

35-70

540

475

555

245

180

295

65

Hand Operated

2401-3000

Up to 5100

175

135

35-70

620

555

565

310

245

310

65

Direct Drive

3001-3300

Up to 5100

210

135

35-70

620

555

565

310

245

310

65

Planetary Gearing

3001-3300

Over 5100

210

135

35-60

620

555

565

310

245

310

65

Planetary Gearing

3601-4200

Up to 5100

210

135

35-70

620

555

565

310

245

310

65

Planetary Gearing

4201-5100

Up to 5100

210

135

35-70

635

590

615

310

265

325

45

Planetary Gearing

*C2, E2, G Dimensions are for Restricted Headroom Installations Only, (G = Height of guide top above bracket arm see Step 4). 
Dimensions are recommended and suit Normal Headroom Installations, top of guide will be level with top of bracket arm (i.e. G).

B&D Firmadoors are normally installed to operate behind the 
opening, overlapping as described in the dimension sketch, 
opposite. Openings should therefore have suffi cient return on both 
sides to accommodate the support brackets and door guides, with 
necessary working clearances.

The door is supported on brackets above the opening at each end 
and requires headroom for the door to nylon running strip up in 
(see Dimension Panel). Consequently, piers or door posts must 
continue up past the top of the opening to provide fi xing for the 
support brackets.

It is preferable that lintels (or ‘heads’) be built fl ush with, or slightly 
forward, to the back of the door posts if possible. This avoids an 
excessive gap between the door and the lintel, while allowing 
suffi cient working clearance to prevent the door rubbing against 
the back of the lintel.

DOOR SIZE – Width:

 The door curtain should be 100mm (see 

Dimension Panel) wider than the opening. However, a wider than 
normal door can be fi tted by allowing the door to overlap further 
on each side, providing the additional sideroom is available.

Height:

 A door can not be installed higher than its maximum size; 

however, it can be installed in a lower position (providing the door 
guides are cut to suit – as shown later).

If the opening is too high, the door should be installed at the 
maximum door height position and the opening reduced or treated 
as shown in Step 2.2 under the heading “Bracket Fixing”.

WARNING!

 No guarantee will be given or responsibility accepted 

by the manufacturers if the door is not installed as instructed. For 
satisfactory door operation please follow the instructions carefully.

NOTE:

 If the chain mechanism is fi tted to the R/h side A1&A2 

detail is reversed and 40mm must be added to the A1 
measurement.

1.4 REQUIREMENTS BEFORE INSTALLATION

Curtain

Chain wheel pulley

Lintel

Lintel

Lintel Line

Ceiling Line

guides

Daylight opening

PLAN

CHAIN WHEEL

DOORS

RESTRICTED HEADROOM

END VIEW

ELEVATION

END VIEW

NORMAL HEADROOM

A2

A2

A1

A1

D

C1

C2

B

B

E1

E2

F

F

C

NOTE: 

Hand operated doors up to 2400mm high, the bottom rail 

will hang 65mm below lintel. For doors over 2400mm high bottom 
rail will be level with lintel.

5

Firmadoor

®

 Series 2 Installation Instructions

Revision 5 April 2011

Summary of Contents for Series 2 Firmadoor

Page 1: ...ial Doors INSTALLATION INSTRUCTIONS DISCLAIMER THESE INSTRUCTIONS ARE INTENDED FOR PROFESSIONAL GARAGE DOOR INSTALLERS Note All references are taken from inside looking out Firmadoor Part No 00839 Revision 5 April 2011 ...

Page 2: ... DOORS 4 1 4 REQUIREMENTS BEFORE INSTALLATION 5 2 0 INSTALLATION 5 2 1 FIXING REQUIREMENTS 5 2 2 BRACKET FIXING 6 2 3 POSITION DOOR ON BRACKETS 6 2 4 INSTALL GUIDES 7 2 5 SPRING TENSIONING BOTTOM RAIL STOPS 8 2 6 LOCKING 8 3 0 AFTER INSTALLATION CARE 10 2 Firmadoor Series 2 Installation Instructions Revision 5 April 2011 ...

Page 3: ... at heights and working with ladders scissor lifts scaffold risk of fall from height Ladder check Ladder placement Do not work off the top rung Sharp edges on Door tracks or related jewellery risk of laceration Wear appropriate PPE Dyneema cut off Gloves Follow instruction explicitly particularly for the installation of some parts of the doors as the unrolled cut out edges presents a very sharp ed...

Page 4: ...imum overlap of door should be approximately 115mm S1 110mm S3 and 90mm Panelift Add 50mm more if mounted on panels instead of blocks MATERIAL FASTENER TYPE S DIAMETER OR TYPE LENGTH OF FASTENER See Note New Solid Brick Coach Bolts Hex Lag Screw combined with wall plugs 5 16 X 1 3 8 X 2 Macplugs wall plugs to suit above 5 16 X 50mm 3 8 X 60mm HLC Sleeve Anchors Dyna Bolts 12mm X 55mm New Hollow Br...

Page 5: ...ry working clearances The door is supported on brackets above the opening at each end and requires headroom for the door to nylon running strip up in see Dimension Panel Consequently piers or door posts must continue up past the top of the opening to provide fixing for the support brackets It is preferable that lintels or heads be built flush with or slightly forward to the back of the door posts ...

Page 6: ...nd is not recommended for electrically driven doors 2 The bottom rail of doors below 2400mm high will hang below lintel and reduce walk in height by 65mm For doors above 2400mm high the bottom rail will be flush with the lintel 3 Where insufficient headroom exists and brackets are placed above a marked lintel line it may be necessary to fit a false head or lintel to improve appearance of the insta...

Page 7: ...red normal headroom fixing or above the bracket arm by dimension G for restricted headroom fixing If guides need to be shortened cut from bottom of guide Guide Lug Cushion Head Stop Bracket Arm G Spirit Level Chain Clip Chain Wheel GUIDE LENGTH PREFERRED HEADROOM Top of guides should be level with top of bracket arm for all door heights This is the recommended position for electrically driven door...

Page 8: ...ottom rail stops using self locking nuts provided Allow door to rise and to rest against head stops See sketch B FINAL ADJUSTMENT Operate door up and down a number of times to check operation If operation is uneven or not smooth rectify as below Faults 1 Door hard to operate in one direction 2 Door hard to operate in both directions 3 Door is stiff to work and rattles over lead in on top of guides...

Page 9: ...gs Lock the chain in the chain clip NOTE As a safety precaution to protect both the door and the installer lock a section of the chain in the chain clip so that the chain is restricted to short movements 6 When the tension is correct secure the chain in the chain clip and re tighten the axle clamps to the correct tension 7 The correct adjustment will only be found by trial and error adjustments sh...

Page 10: ...ring tension and possibly other operational parts of the door This service should only be carried out by an experienced door technician using the correct tools If you have an automatic opener fitted to your door it is particularly important that you ensure the optimum operation of the door otherwise you may reduce the effective life of the opener To keep your door running well it is recommended th...

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