B&B Electronics Zlinx Xtreme IP67 ZXT9-RM Instruction Manual Download Page 1

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Document Number: pnZXTxRM-0712m

Page

Zlinx

Xtreme

IP67 Radio Modem

ZXT9-RM ZXT24-RM

Model Number: ZXT9-RM, ZXT24-RM

Summary of Contents for Zlinx Xtreme IP67 ZXT9-RM

Page 1: ...Document Number pnZXTxRM 0712m Page 1 Zlinx Xtreme IP67 Radio Modem ZXT9 RM ZXT24 RM Model Number ZXT9 RM ZXT24 RM...

Page 2: ...nics Mfg Co Inc No part of this publication may be reproduced or transmitted in any form or by any means electronic or mechanical including photography recording or any information storage and retriev...

Page 3: ...TS 9 2 5 1 Signal Strength RSSI LED s 9 2 5 2 Transmit LED 9 2 5 3 Receive LED 9 2 5 4 Power LED 10 2 5 5 Internal User Interfaces 10 2 5 6 Push Button 10 2 5 7 USB Connector 11 2 5 8 Terminal Block 1...

Page 4: ...5 3 2 1 Radio Modem Settings ZXT9 RM 40 5 3 2 2 Radio Modem Settings ZXT24 RM 50 5 3 3 Radio Modem Configuration Screen Off Line 58 5 3 4 Radio Modem Firmware Update Screen 58 5 3 5 Return to Manager...

Page 5: ...ons 150 B Appendix B Default Configurations 153 B 1 Restore Default Configurations 153 B 2 ZKT9 RM Default Configuration 153 B 3 ZKT24 RM Default Configuration 154 C Appendix C Dimensional Diagram Mou...

Page 6: ...or Per Terminal Wire Range 30 to 12 AWG Tightening Torque 0 5 to 0 6 Nm Temperature Rating of Field Installed Conductors 105 C minimum sized for 60 C ampacity Please see the Quick Start Guide for UL C...

Page 7: ...mation about trouble shooting aids Appendix has additional information 1 5 Product Features Summary Need to extend an RS 232 422 485 signal across a highway or across the building Your Zlinx Xtreme Ra...

Page 8: ...CADA system 2 3 2 Point to Point Serial to Xtreme I O This configuration is employed to connect a PLC HMI SCADA system to a remote Xtreme I O or Zlinx I O module to monitor or control discrete devices...

Page 9: ...s detected 2 4 4 Sleep State This allows the radio modem to enter a state of low power consumption when not in use 2 4 5 Command Mode Enters AT Command mode with sent to serial input with Guard Time b...

Page 10: ...plastic Phillips style screws 2 5 6 Push Button Push Button PB1 is located on the circuit board behind the radio modem cover It is used to temporarily set the serial port to a know condition To do thi...

Page 11: ...It is used to connect a PC to the radio modem to perform configurations and firmware updates The connector is a type b female Any commercially available USB cable can be used to connect to the radio m...

Page 12: ...85 4 Wire RS 485 2 Wire 4 Wire 2 Wire 1 OFF OFF OFF ON 4 Wire 2 Wire 2 OFF OFF OFF ON Termination Out Termination In 3 OFF OFF OFF OFF RS 422 RS 485 4 OFF OFF ON ON Note The use of built in terminatio...

Page 13: ...for Class 1 Division 2 applications Please see the Quick Start Guide for UL Class 1 Division 2 installation instructions 3 2 IP67 Cable Gland Installation 3 2 1 Cable Gland Description The Cable Glan...

Page 14: ...aded side so that it can be attached to the Cable Body 6 Tighten the Cable Nut This will cause the tapered end of the Cable Body to compress ensuring a water tight seal 3 3 Watertight Threaded Conduit...

Page 15: ...lass 1 Division 2 installation instructions 3 4 1 Description The membrane cable gland is used to plug an unused hole in the enclosure Figure 3 7 IP67 Membrane Cable Gland 3 4 2 IP67 Membrane Cable Gl...

Page 16: ...ct comes supplied with a rubber duck style antenna which can be articulated up to 90 degrees Then antenna is a wave dipole with an omni directional pattern and vertical polarization It is recommended...

Page 17: ...directional antennas in outdoor point to multipoint communication Omni Directional antennas are a good choice if you need to mount your antenna on a mast to increase its elevation Please note that mou...

Page 18: ...na commonly known simply as a Yagi antenna or Yagi is a directional antenna system consisting of an array of a dipole and additional closely coupled parasitic elements usually a reflector and one or m...

Page 19: ...16 8 inches 42 7 cm Mounting Brackets Included YS8966 High Gain Yagi 900 MHz Use With ZXT9 RM 900 MHz Impedance 50 Connector N Female VSWR 1 5 1 Max In Band Gain 9 dBi Polarization Vertical Length 27...

Page 20: ...mage the radio Selecting the incorrect cable could also cause significant signal loss A rule of thumb is for every 3 dB of loss your system will lose one half the output power emitted from the radio W...

Page 21: ...Male Plug In most cases this portion of the part number will be NMSL for Zlinx Xtreme products LLLL Length in inches ex 6 six inches leading zeros are not necessary So 400M NMSL 24 is an LMR400 cable...

Page 22: ...C Wiring Terminals Use Copper Wire Only One Conductor Per Terminal Wire Range 30 to 12 AWG Tightening Torque 0 5 to 0 6 Nm Temperature Rating of Field Installed Conductors 105 C minimum sized for 60 C...

Page 23: ...to a DCE port and Output signals on a DCE port are Inputs to a DTE port The signal names match each other and connect pin for pin Signal flow is in the direction of the arrows The Radio Modem is a DC...

Page 24: ...Document Number pnZXTxRM 0712m Page 24 Figure 4 3 RS 232 Wiring 4 1 4 RS 485 Two Wire Connections Figure 4 4 RS 232 Wiring...

Page 25: ...on the PCB behind the cover Termination is switchable using DIP Switch Position 3 To enable the termination set switch 3 to ON Termination IN To disable the termination set switch 3 to OFF Termination...

Page 26: ...d when the received signal strength drops below a critical level To use this function the RSSI indicator must be set to continuously update This is accomplished by setting the RP RSSI PWM Timer to FF...

Page 27: ...Document Number pnZXTxRM 0712m Page 27 Figure 4 8 RP RSSI PWM Timer ZXT9 RM Figure 4 9 Fault Output Wiring...

Page 28: ...stalled Windows XP 32 or 64 bit Windows Vista 32 bit or 64 bit Windows 7 32 0r 64 bit 5 2 Installing Zlinx Manager Software 5 2 1 Installing Zlinx Manager Software The manager software is contained on...

Page 29: ...the latest release of the manager software Figure 5 2 Software Release Notes Screen 3 Click the Next Button The software license agreement screen will be displayed Accept the license agreement and cl...

Page 30: ...yed You can accept the default location C Program Files B B Electronics or choose your own location by clicking on the Browse Button When your selection is complete click on the Next Button Figure 5 5...

Page 31: ...ill start to copy files to your system It may take a few minutes to copy all of the required files The status bar will show the progress of the installation Figure 5 7 Installation Progress Screen 8 T...

Page 32: ...rs folder on the CD 5 3 Starting Zlinx Manager Software 5 3 1 Starting the manager software Double Click on the Zlinx Desktop Icon or press the start button and locate the software The manager softwar...

Page 33: ...M port to communicate with the radio modem Use the pull down menu items to select the following options Model This allows you to specify the model number you are trying to connect to Figure 5 11 Model...

Page 34: ...ws you to select the number of data bits Choices are from five to eight Figure 5 14 Data Bits Pull Down Menu The number of data bits in each character can be 5 for Baudot code 6 rarely used 7 for true...

Page 35: ...et to none N odd O even E mark M or space S None means that no parity bit is sent at all Mark parity means that the parity bit is always set to the mark signal condition logical 1 and likewise space p...

Page 36: ...onnect Button The Connect Button will connect to a radio modem using the configuration selected using the pull down menu items Figure 5 17 Connect Button When you press the Connect Button the manager...

Page 37: ...M 0712m Page 37 Figure 5 19 Radio Modem Settings Screen If the settings are not correct an error screen will be displayed Correct your COM Port Settings or use the Auto Search Button Figure 5 20 Radio...

Page 38: ...dem search screen will be displayed figure 5 18 Click the OK button and the manager software will display the Radio Modem Settings Screen figure 5 19 If a modem is not attached the Radio Modem Not Fou...

Page 39: ...m into AT Command Modeso that data entering the modem from the h ost is recognized as a command instead of payload The default value of 2B is equivalent to in ASCII BT Guard Time Before AT Guard Time...

Page 40: ...e between multiple sets of modems operating in the same vicinity The Range is 0x0 to 0x9 Default is 00 Network Identifier Set read radio modem Vendor Identification Number VID Only radio modems with m...

Page 41: ...trol or No Flow Software Flow Control Default is No Software Flow Control Click Update to save changed settings Click Restore Defaults to restore the default settings Click Exit to exit Advanced Modem...

Page 42: ...odems operating in the same vicinity The range is 0x0 to 0x9 DT Destination Address Set read module s destination address The range is 0x0 to 0xFFFF MY Source Address Set read module s source address...

Page 43: ...TT Streaming Limit Set read maximum number of continuous bytes transmitted by one module before forcing a delay that allows other modules to transmit 0 disabled The range is 0x0to 0xFFFF KY AES Encry...

Page 44: ...the BR command If the serial data rate is set higher than the RF data rate CTS may need to be observed to prevent DI buffer overrun This is a pull down option Selections are 0 1200 1 2400 2 4800 3 960...

Page 45: ...e BR 1 The range is 0x1 to 0x800 CS Pin 9 Configuration Select behavior of serial Terminal Block position 9 CTS This is a pull down option Selections are 0 CTS Flow Control 1 RS 485 Enable Low 2 GP01...

Page 46: ...will be limited PL TX Power Level Select transmit power level This is a pull down option Selections are 0 1 mW 1 10 mW 2 100 mW 3 500 mW 4 1 Watt TX Transmit Only Select TX RX or TX Only This is a pu...

Page 47: ...put encodes fade margin RX signal strength relative to RX sensitivity by varying the duty cycle of a 125Hz square wave The range is 0x0 to 0xFF TP Board Temperature Read current temperature of module...

Page 48: ...trade idle current consumption for transmission latency This is a pull down option Selections are 0 No Sleep 1 Pin Sleep DTR Pin used for this feature 2 Serial Port Sleep 3 Reserved 4 Cycle 1 Second...

Page 49: ...ence Characters of the Command Mode Sequence BT CC_AT The DI silent time is used to prevent inadvertent entrance into Command Mode The range is 0x0 to 0xFFFF CC Command Sequence Character Set read ASC...

Page 50: ...Set the PAN Personal Area Network ID Use 0xFFFF to send message to all PAN s The range is 0x0 to 0xFFFF Destination Address Set read the lower 32 bits of the 64 bit destination address Set the DH regi...

Page 51: ...configure Networking Security RF Interfacing Sleep Modes Non Beacon Serial Interfacing Diagnostics and AT Command Mode features Click Update to save changed settings Click Restore Defaults to restore...

Page 52: ...imum value of the back off exponent in the CSMA CA algorithm that is used for collision avoidance If RN 0 collision avoidance is disabled during the first iteration of the algorithm 802 15 4 macMinBE...

Page 53: ...00b 1 0001b 2 0010b 3 0011b 4 0100b 5 0101b 6 0110b 7 0111b 8 1000b 9 1001b 10 1010b 11 1011b 12 1100b 13 1101b 14 1110b 15 1111b A2 Coordinator Association Set read Coordinator association options Op...

Page 54: ...options for non beaconing systems Figure 5 33 Sleep Mode Non Beaconing ZXT24 RM SM Sleep Mode Set read sleep mode Pin Hibernate is lowest power Pin Doze provides the fastest wake up Cyclic Sleep Remot...

Page 55: ...seconds 0x68B0 Range is 0x1 to 0x68B0 Serial Interfacing Change modem interfacing options Figure 5 34 Serial Interfacing ZXT24 RM BD Interface Data Rate Set read the serial interface baud rate for com...

Page 56: ...ator blinks when associated This is a pull down option Selections are 0 Disable 1 Associated Indicator P0 PWMO Configuration Select Read function for PWM0 This is a pull down option Selections are 0 D...

Page 57: ...read PWM timer register Set duration of PWM pulse width modulation signal output The signal duty cycle is updated with each received packet and is shut off when the timer expires The range is 0x0 to 0...

Page 58: ...k from data mode to command mode The default value 2Bh is the ASCII code for the plus character The range is 0x0 to 0xFF 5 3 3 Radio Modem Configuration Screen Off Line The Off Line Configuration is u...

Page 59: ...0712m Page 59 Figure 5 38 Firmware Update Screen 5 3 5 Return to Manager The Return to Manager Link is used to take you out of the radio modem screen back to the main Zlinx screen 5 3 6 Exit Exit is...

Page 60: ...Zlinx product you desire to communicate with If interference is experienced from other devices outside your control you can change to another channel to improve communications 6 1 2 Network Identifier...

Page 61: ...timeout or when the maximum packet size is received If the input buffer becomes full hardware or software flow control must be implemented in order to prevent overflow loss of data between the host an...

Page 62: ...in which the input Buffer may become full and possibly overflow If the serial interface data rate is set higher than the RF data rate of the modem the modem will receive data from the host faster tha...

Page 63: ...onfigurations By default Sleep Modes are disabled SM 0 and the modem remains in Idle Receive Mode When in this state the modem is constantly ready to respond to serial or RF activity Refer to the Hard...

Page 64: ...modem returns to Sleep Mode If valid data is detected the modem transitions into Receive Mode and receives the incoming RF packets The modem then returns to Sleep Mode after a period of inactivity de...

Page 65: ...characters sent for one second refer to the AT Guard Time After Command All of the parameter values in the sequence can be modified to reflect user preferences 6 3 6 4 Sending AT Commands Send AT com...

Page 66: ...nto the serial port The application does not allow control over when data is received except by waiting for dead time between bursts of communication If the command is sent in the middle of a stream o...

Page 67: ...stination Address Command 0D Least significant byte of parameter bytes 1A Most significant byte of parameter bytes 08 Send WR Write Command 4 De assert CMD pin 10 is driven low Exit Binary Command Mod...

Page 68: ...x04 4d Guard Time Before 0 0xFFFF x 100 msec Command Mode Options 2 0x0A 10d CC 0x13 19d Command Sequence Character 0x20 0x7F Command Mode Options 1 0x2B 43d CD 0x28 40d GPO2 Configuration 0 4 Serial...

Page 69: ...dress Mask 0 0xFFFF Networking Security 2 0xFFFF 65535d MT 0x3D 61d Multi Transmit 0 0xFF Networking Security 1 0 MY 0x2A 42d Source Address 0 0xFFFF Networking Security 2 0xFFFF 65535d NB 0x23 35d Pa...

Page 70: ...TAT 3 0x7FFF x 100 msec Sleep Low Power 2 0x64 100d TP 0x38 56d Board Temperature 0 0x7F read only Diagnostics 1 TR 0x1B 27d Delivery Failure Count 0 0xFFFF read only Diagnostics 2 0 TT 0x1A 26d Strea...

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Page 91: ...Document Number pnZXTxRM 0712m Page 91 6 5 ZXT24 RM Configuration 6 5 1 Advanced Programming...

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Page 140: ...n the firmware directory C Program Files B B Electronics Zlinx Zlinx Manager update 2 Connect your PC to the radio modem using a USB cable 3 From the manager launch screen click on the radio modem fir...

Page 141: ...firmware updater screen will appear This screen is used to choose which firmware version to load Figure 6 1 Firmware Updater Screen 6 Select the firmware and version from the pull down menu 7 Click t...

Page 142: ...TS 900 MHz Radio Modem with encryption 7 1 1 1 Setup Instructions 1 Wire your RS 232 devices and power as described in section three 2 Connect to the modem using the USB port 3 Configure both radio mo...

Page 143: ...or both radio modems 8 Select a destination address This should be different for each radio modem For example radio modem number 1 could be 0001 and radio modem number two could be 0002 Another option...

Page 144: ...odem number two to 0002 the source address on modem number one should be 0002 Another option is to leave the source address at its default value of FFFF When the source address is FFFF the source and...

Page 145: ...Tab select parity and stop bit as desired 12 Save settings by clicking the update button 13 On the Advanced Modem Settings Tab set encryption Under the Networking Security tree double click the KY AES...

Page 146: ...to 64 HEX digits and click OK Click the Update Button to save the key Record this key and save in a safe location 15 Set the same key on the other radio modem 16 Your radio modems are now configured...

Page 147: ...Number must match the channel selected in section 7 3 step 6 5 Network identifier must match the network identifier selected in section 7 1 1 1 step 7 6 Set the Modem RF data rate to match the I O mod...

Page 148: ...e Set up the modem for RS 232 operation as described in Section Six 2 Configure the second modem to RS 232 operation as described in Section Six The second modem will also require a loop back setup a...

Page 149: ...value displaying graphically on the progress bar The Start button will start the range test as configured Once the test is running the button will be shown as Stop The list box at the bottom will disp...

Page 150: ...oor Supplied Antenna 1 5 Miles 2 4 Kilometers High Gain Antenna 10 Miles 16 Kilometers Range estimates based on optimal RF conditions and an unobstructed line of sight Transmission Method ZXT9 RM Freq...

Page 151: ...r Consumption ZXT24 RM 1 2 Watts Typical 3 5 Watts Maximum Dimensions 5 12 x 5 12 x 2 37 in 130 1 x 130 1 x 60 2 mm Environmental Intended for indoor and outdoor use Operating Temperature 40 to 74 C 4...

Page 152: ...ndicate the signal strength set the RP command RSSI PWM Timer to FF Front Panel LED Status RSSI Signal Strength 8 Green LED s indicate signal from weak to strong Power Green LED Receive Data Green LED...

Page 153: ...Flow Control No Software Flow Control Advanced Modem Settings Networking Security ID Modem VID 3332 HP Hopping Channel 0 DT Destination Address 0 MY Source Address FFFF MK Address Mask FFFF RR Retries...

Page 154: ...nnel C ID Pan ID 3332 DH Destination Address High 0 DL Destination Address Low 0 MY 16 Bit Source Address 0 RN Random Delay Slots 0 MM MAC Mode 0 CE Coordinator Enable 0 SC Scan Channels 1FFE SD Scan...

Page 155: ...Document Number pnZXTxRM 0712m Page 155 AT Command Options CT AT Command Mode Timeout 64 GT Guard Times 3E8 CC Command Sequence Character 2B...

Page 156: ...Document Number pnZXTxRM 0712m Page 156 Appendix C Dimensional Diagram C Appendix C Dimensional Diagram Mounting Instructions C 1 Dimensional Diagram...

Page 157: ...panel or bulkhead or by attaching the supplied mounting ears In either case the cover must be removed to allow access to the screw pass through holes The mounting ears are packaged with screws If you...

Page 158: ...0712m Page 158 C 3 Supplied Antenna The supplied antenna has a male RPSMA connector The antenna is attached to the female RPSMA jack on the enclosure In order to operate the antenna must be vertical...

Page 159: ...Document Number pnZXTxRM 0712m Page 159 2 4 GHz Antenna Diagram...

Page 160: ...erica South America some other countries 868 MHz band Europe As frequency rises available bandwidth typically rises but distance and ability to overcome obstacles is reduced For any given distance a 2...

Page 161: ...Margin is critical for reliable operation in adverse weather and interference Fade margin is a term critical to wireless success Fade margin describes how many dB a received signal may be reduced by w...

Page 162: ...ath loss by 9dB Doubling the distance increases path loss by 9dB Radio manufacturers advertise line of sight range figures Line of sight means that from antenna A you can see antenna B Being able to s...

Page 163: ...antennas or the antennas are located indoors D 9 Antennas Antennas increase the effective power by focusing the radiated energy in the desired direction Using the correct antenna not only focuses pow...

Page 164: ...tude higher than wired communications Most radios quietly handle error detection and retries for you at the expense of throughput and variable latencies Software must be well designed and communicatio...

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