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Band-it Ultra-Lok UL9010, Operating Instructions Manual

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Band-it Ultra-Lok UL9010 Operating Instructions Manual Download Page 6

 

 

BAND-IT-IDEX, Inc. 
A Unit of IDEX Corporation 
4799 Dahlia Street 
Denver, CO 80216-0307 USA 
Ph: 1-800-525-0758 
Fax: 1-800-624-3925

 

Document # P44987 Rev. N 

© Copyright  

BAND-IT-IDEX, Inc. 2011 

All rights reserved 

www.BAND-IT-IDEX.com 

 

Page 6 of 14 

UL9010 

Ultra-Lok

 Tool  

 

Parts List 

 
 

Notes:

 

Apply Item 31 (Grease) to: 
   Item 4 (Cut off cam) 
   Item 3 (Cutter knife) at contact point with item 1 (Tool head) 
   Item 26 (Spring) before installation 
 
Apply Item 32 (Grease) to: 
   Item 7 (Tension screw) threads and grooved end 
   Item 2 (Cutter blade) counter-bore only, after item 14 (bearing tip) has been installed.  

 

Tighten the following: 
   Item 23 (#10-32 Screws)  
              to 60 – 70 in-lbs. 
   Item 22 (1/4-28 Screws)  
              to 90 – 110 in-lbs. 
 
Adjust Item 24 (Plunger) for  
positive detent action when  
item 6 (Handle) is actuated.   
 
Part M09887, Shear Plate has  
two cutting edges.  This part  
can be rotated to use the second  
edge prior to replacement.

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 

NOTE:  

Part M09387, (Optional)

    

½” Shear Plate - 
Required replacement for # 33  
M09887 shear plate in order to  
install ½” wide Ultra-Lok  
Clamps 

 

 
 

Item 

Part Number 

Quantity 

Description 

1 

M00587 

1 

Tool Head, Fin.  UL 

2 

M09787 

1 

Cutter Blade, UL 

3 

M08687 

1 

Cutter Knife, UL 

4 

M08987 

1 

Cam, Cut-off, UL 

5 

M09087 

1 

Tension Block, Mach., UL 

6 

UL1219 

1 

Handle Assembly: Includes Handle, Handle 
Grip, and Pins 

7 

M00987 

1 

Tension Screw, Fin. 

8 

M08887 

1 

Gripper, UL 

9 

M01787 

1 

Plate, Back, Cast/Fin. 

10 

M09187 

1 

Gripper Guide, UL 

11 

M02387 

1 

Plate, Release, cast/fin. 

12 

M00287 

1 

Roller, Cut-off, Fin. 

13 

M01388 

1 

Pin, .187 Dia X 1.50 Long, Fin. 

14 

M05387 

1 

Bearing Tip, Fin. 

15 

M06587 

1 

Ball, ¼” Diameter 

16 

M02287 

1 

Tip, Load Bearing, Fin. 

17 

M04387 

1 

Tripper Bracket, Cast/Fin. 

18 

M07387 

1 

Body, Left, Finished, UL 

19 

M07487 

1 

Body, Right, Finished, UL 

20 

M07587 

2 

Wear Plate, Fin. 

21 

M05787 

2 

Screw, Socket Head Cap, ¼ X 1” 

22 

J67287 

4 

Screw, Socket Head Cap, ¼ X ½” 

23 

M06187 

4 

Screw, Socket Head Cap, #10-32 X 3/8” 

24 

M02487 

2 

Screw, Spring Plunger, ¼-20 

25 

A33887 

1 

Spring, Compression, .180 X .813 Long 

26 

A53587 

2 

Spring, Compression, .300 X 1.00 Long 

27 

M01487 

1 

Pin, Dowel, ¼ Dia X 1.50 Long 

28 

M08187 

4 

Washer, .128 ID X .238 OD 

29 

M08087 

4 

Rivet, Blind, .125 X .328 Long 

30 

M07987 

2 

Threaded Insert, #10-32 

31 

I16387 

- 

Lubricant, Super Lube w/ Teflon 

32 

C23199 

- 

Lubricant, Moly, Syringe 

33 

M09887 

1 

Shear Plate, ¾”, UL 

34 

M09387 

1 

Shear Plate, ½”, UL (Optional) 

35 

M07687 

1 

Tool Adapter #1 

36 

M08288 

1 

Adapter Clamp 

 

Summary of Contents for Ultra-Lok UL9010

Page 1: ... IT IDEX Inc 2011 All rights reserved www BAND IT IDEX com Page 1 of 14 UL9010 Ultra Lok Tool Operating Instructions UL9010 Ultra Lok Tool Table of Contents Warranty Safety Guidelines Contents 2 Setup Instructions 3 4 Settings 5 Parts List 6 Troubleshooting 7 Assembly Instructions 8 Clamp Application Free End 9 10 Preformed 11 Maintenance 12 13 Blade Change 14 ...

Page 2: ...ot in the way of the clamp being applied Tensioning the clamp can be stopped immediately by releasing the trigger Detailed instructions are in this manual and the operator is advised to read it and become familiar with operating the tool IMPORTANT When clamping a hose end remember that a tighter clamp keeps the fitting more secure but excess tension could damage the hose Fitting stem must have pro...

Page 3: ...gths up to 50 feet 12 gauge cord required if running longer than 50 feet 10 gauge cord if running over 100 feet 2 To mount drill onto BAND IT Ultra Lok tool First use the two 10 32 x 3 8 screws supplied with tool to tighten tool adapter body to the tool With adapter clamp on tool adapter body insert drill into back of tool through the adapter clamp Turn drill manually to desired position in relati...

Page 4: ...All rights reserved www BAND IT IDEX com Page 4 of 14 UL9010 Ultra Lok Tool Setup Instructions Note Some components are not visible in this illustration NOTE Alignment is critical for proper tool function Tension Screw Safety Clutch When installing the tool on the drill be careful to align the end of the Tension Screw with the slot in the end of the safety clutch as shown above ...

Page 5: ... pulsate Excessive pulsation more than twice will result in more tension applied to the clamp Use of Alternate Drills NOTE These torque settings are suggested settings only individual tools should be adjusted for the clamping application IMPORTANT Larger sizes of preformed clamps 5 and up may require a lower setting to avoid over stressing the lock and creating potentially unsafe assemblies Inspec...

Page 6: ...M00587 1 Tool Head Fin UL 2 M09787 1 Cutter Blade UL 3 M08687 1 Cutter Knife UL 4 M08987 1 Cam Cut off UL 5 M09087 1 Tension Block Mach UL 6 UL1219 1 Handle Assembly Includes Handle Handle Grip and Pins 7 M00987 1 Tension Screw Fin 8 M08887 1 Gripper UL 9 M01787 1 Plate Back Cast Fin 10 M09187 1 Gripper Guide UL 11 M02387 1 Plate Release cast fin 12 M00287 1 Roller Cut off Fin 13 M01388 1 Pin 187 ...

Page 7: ...s equipped with its own internal safety clutch If this clutch disengages usually above torque setting 6 reduce torque setting and lubricate tension screw Do not confuse this clutch with the coupling between drill and tool 4 Safety clutch between drill and tool releases prematurely Make sure tool is fully seated on drill and safety clutch is fully engaged with tip of tension screw Loosen clamping s...

Page 8: ...TRUCTIONS 17 9 5 Component under spring load when assembled 10 7 32 Brush lubricant evenly on threads 2 Places 26 31 8 16 32 31 All around inside profile both sides Tension Gripper Assembly Tool Head Assembly See page 6 for parts list M09387 Optional Shear Plate Insert can be substituted for M09887 13 31 2 Places 2 Places 24 4 Lubricate both sides 31 2 Places 21 32 15 14 2 33 3 12 31 1 25 31 Compo...

Page 9: ... wrapped clamp hand tight Slightly bend the tail up to keep the clamp in place 5 Actuate drill until tension block is all the way forward against the tool body Set drill to clock wise rotation With cut off handle down as shown insert clamp tail into tool head slot Actuate drill until drill s built in clutch disengages If tension block comes near its end of travel release actuator switch and revers...

Page 10: ...ree End Clamp Visually inspect lock Buckle Shroud Lock sheared in center and formed inside shroud SIDE VIEW Completed Free End Clamp with buckle shroud tapped down as required Completed clamp should appear as shown Important Visually inspect lock formed in band as shown If lock has slipped under the sheared surface of the buckle remove clamp and install a new one at reduced tension by lowering the...

Page 11: ...cond time prior to forming the lock and cutting the excess clamp tail This allows hose to settle under the band of the clamp This hose material attribute is called Cold Flow Finally complete clamp by tapping down the buckle shroud as described above Important Visually inspect lock formed in band as shown If lock has slipped under the sheared surface of the buckle remove clamp and install a new cla...

Page 12: ...ove blade mounting screws 2 places and slide blade free Paper clip may be used to push bearing components out of blade Wipe lubricant from all components and examine for wear If ball or bearing tips appear heavily worn replace with new parts Note ball is made from hard tungsten carbide material do not replace with regular ball bearing A smooth indention from ball in the bearing tips is normal 4 To...

Page 13: ...screw is stuck use a punch and tap the center of the screw from the back end of the tool Turn tension screw out of tension block Lubricate new tension screw with Molybdenum Disulfide lubricant or equivalent Install new tension screw in reverse order making sure that back end of tension screw extends well beyond the back end of the tension block Push the assembly all the way back and extend the rou...

Page 14: ...emove entire head from tool in order to remove blade Figure 1 Remove the adapter plate from the blade 4 Align the adapter plate M09387 with the blade M09787 so that the guide is facing up Incorrect placement will not allow bands to be inserted into the tool Figure 1 Note To convert tool back to replace insert with insert M09887 and follow same instructions Be sure to retain unused shear plate for ...

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