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0006081349_200802

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N°0002935430

0002935210) and set the air damper opening in the 2nd stage 
at a position considered suitable for the desired supply of fuel 

8)   Now connect the burner again;  it will start and automatically 

switch to the 2nd flame according to the present program.

9)   With the burner operating with the 2nd flame, acting as indicated 

in point  7 above, adjust the amount of air necessary to ensure 
an efficient combustion with the screw mentioned under item 7. 
Combustion test should be made using appropriate instruments. 
Make the regulation so as to obtain a certain amount of carbon 
dioxide (CO

2

) in the smoke, varying from min. 10% to max. 13% 

with a smoke number not exceeding 2 (Bacharach scale).

CHECKS

After starting up the burner, check the safety devices (photoresistance, 
block, thermostats).
1)   The photocell is the flame control device and so it should trip 

if the flame extinguishes during operation (this check should 
be made after at least 1 minute from lighting up).

2)      The  burner  should  be  capable  of  blocking  itself  and 

remain  so  when  a  normal  flame  does  not  come  on  during 
start-up  cycle  and  within  the  preset  on  control  box. 

 

The  “lock-out”  causes  the  motor  and  the  burner  to  stop 
immediately and corresponding “lock-out” warning lamp lights 
up.To  check  the  function  photoresistant-cell  and  lock-out 
system proceed as follows:
a) Start up the burner.

 

b) After at least one minute, remove the photo-cell from its 

seat and pull it out and simulate flame failure by covering 
the photo-cell (use a rag to close the window in the photocell 
support).The burner flame should go to lock-out. 

 

c) Keep the photo-cell in the dark and the burner will start again, 

but the photo-cell does see the light and the burner goes to 
lock-out within the time preset by control box.  The control 
box can be reset only manually by pressing the appropriate 
push-button.

3)  To  check  the  thermostat  efficiency,  run  the  burner  until  the 

water in the boiler reaches a temperature of at least 50 °c 
and  then  turn  the  thermostat  control  knob  to  reduce  the 
temperature until an opening click is heard and simultaneous 
stopping of the burner.  The thermostat should trip within a 
maximum tolerance of 5 to 10 °C in respect to the control 
thermometer (boiler thermometer);  if not, change the setting 
on the thermostat scale to match that of the thermometer.

Legend: 
1- Diffuser
2- Deflector disk
3- Nozzle holder 

ELECTRODES/IONISATION PROBE ADJUSTMENT 
DIAGRAM

After having installed the nozzle, check the correct position of the 
electrodes and disk according to the following levels. It’s adviseable 
to check levels after every intervention on head.

N.B. To prevent damage to the support effect nozzle assembly/

disassembly tasks with the aid of a wrench and counter-
wrench.

RECOMMENDED NOZZLES:

DANFOSS S 60° (TBL 45P)
DANFOSS S 45° (TBL 60P)

Model

A

B

C

D

E

TBL 45P

1 ÷ 2

21

7

5

6,5

TBL 60P

1 ÷ 2

21

7

5

6,5

4- Ignition electrodes
5- Nozzle

  

N.B. For narrow combustion chambers, it is recommended that 
nozzles with a 45° pulverisation agle be used

Summary of Contents for TBL 45P

Page 1: ...br l rler i in kullan m k lavuzu Instruction for burners model Instrucci nes para quemadores modelos Mode d emploi brule r TBL45P TBL60P 0006081349_200802 TR GB SP FR TBL45PDACA TBL60PDACA...

Page 2: ......

Page 3: ...e se corre el riesgo de que se produzcan accidentes peligrosos Avant de commencer utilise le br leur lire attentivement les recommandations de la notice RECOMMANDATIONS A L ATTENTION DE L UTILISATEUR...

Page 4: ...n accordance with the European Standards EN 676 gas and dual fuel gas side EN 267 light oil and dual fuel oil side EN 60335 1 2001 A1 2004 A11 2004 A2 2006 EN 60335 2 102 2006 EN 50165 1997 A1 2001 EN...

Page 5: ...or if the owner moves and leaves the equipment make sure that the booklet always goes with the equipment so it can be consulted by the new owner and or installer For all equipment with optionals or k...

Page 6: ...rrent law and regulations since incorrect installation may cause damage to person animals or things for which damage the manufacturer shall not can be held responsible Before installation it is advisa...

Page 7: ...CTION RATING IP 40 IP 44 versione DACA FLAME DETECTOR PHOTORESISTACE NOISE dBA 73 75 WEIGHT kg 38 40 Fuel max viscosity light oil 5 5 cst 20 C 1 5 E 20 C FLOW RATE MAX kg h 37 9 50 6 MIN kg h 13 5 21...

Page 8: ...15 200 245 M12 145 TBL 60P 505 260 245 455 325 130 840 140 350 150 152 260 225 300 M12 160 TBL 60P DACA 535 260 275 455 325 130 880 140 350 150 152 260 225 300 M12 160 1 Combustion head 2 Gasket 3 Bur...

Page 9: ...Un lock switch button N 0002935350 REV 26 11 07 N 0002935510 REV 07 02 08 13 Equipment 14 Ignition transformer 15 Motor contactor only for three phase power supply 16 Thermal relay only for three pha...

Page 10: ...ipes For unavoidable joints we recommend the use of biconic fittings The annexed tables show the indicative diagrams for the different types of systems depending on the position of the tank in respect...

Page 11: ...One way valve 10 Bottom valve SUCTION TYPE FEEDING SYSTEM N B For any missing devices in the piping follow existing regulations H Difference in level between level in the tank and the pump axis L Max...

Page 12: ...ion pipes should be sized to cope with the delivery rate of the auxiliary pump Always avoid to electrically connect the auxiliary pump directly to the remote control switch of the burner motor HYDRAUL...

Page 13: ...y insert the two 7 and 4 pole plugs in the sockets located below the electrical panel base as shown in figure 1 2 In the case of models with three phase power supply unscrew the 2 screws 1 and pull ba...

Page 14: ...e see figure 2 In the case of a three phase burner connect the power supply cables 4 to the contactor fix the ground cable 5 and tighten its cable holder 3 Reposition the cable float plate as in figur...

Page 15: ...ned by the position in which the the hydraulic control jack is set see 0002935420 If the air adjustment servo motor is used see 0002935210 If the flame appears normally with the safety time set by the...

Page 16: ...ure that a Feedinglineconnectionstothermostatsorpressureswitchesare made exactly according to electric diagram of the control box b Check if there is fuel in the tank and water in the boiler c All the...

Page 17: ...emove the photo cell from its seat and pull it out and simulate flame failure by covering the photo cell use a rag to close the window in the photocell support The burner flame should go to lock out c...

Page 18: ...the air damper that regulates the aspiration flow from the burner fan This must of course be the case when the burner is working at maximum desired supply In practice you have to start the adjustment...

Page 19: ...ll burner and remove pawl 5 with screw 6 that regulates the position of the mixer assembly figure 2 Important Before carrying out the above procedure store in memory the exact position of the mobile p...

Page 20: ...air damper G Air intake H Support eyelet Adjustment of 1st flame air damper position 1 To increase air supply capacity turn ring nut C1 anticlockwise use counter wrench on body A of the jack to preve...

Page 21: ...sition indicator To modify the regulation of the cams utilized operate the respective rings I II III The index of the ring indicate on the respective reference scale the rotation angle taken up for ea...

Page 22: ...16 52 3 00 3 50 11 13 11 90 12 62 13 30 13 95 14 57 15 17 15 74 16 29 16 83 17 34 17 85 18 34 18 81 19 28 3 50 4 00 12 72 13 60 14 42 15 20 15 94 16 65 17 33 17 99 18 62 19 23 19 82 20 40 20 95 21 50...

Page 23: ...low 1 Pipe diameter too small 2 Air infiltration in the pipes 3 Dirty filter 4 Excessive distance between the tank and the burner or a lot of accidental leakage s elbows curves choking etc 5 Deteriora...

Page 24: ...el 3 Smoke temperature too low below 180 C 1 Excessive cooling below 180 C of smoke before exit outflow for an outside chimney not adequately heat insulated or cold air infiltration REMEDY 1 Re set it...

Page 25: ...2 STAGE THERMOSTAT I THERMOSTAT 2 STUFE I TERMOSTATO 2 ETAPA TA ATE LEME TRANSFORMAT R TRASFORMATEUR D ALLUMAGE IGNITION TRASFORMER ZUNDUNGSTRASFORMATOR TRANSFORMADOR TC KAZAN TERMOSTATI THERMOSTAT CH...

Page 26: ...SET PUSH BUTTON ENTSPERRKNOPF PULSADOR DE DESBLOQUEO SG ANAANAHTAR INTERRUTTORE GENERAL GENERAL SWITCH ALLGEMEINER SCHALTER INTERRUPTOR GENERAL T2 TERMOSTAT 2 A AMA THERMOSTAT 2 ETAGE 2ND STAGE THERMO...

Page 27: ...OR DE DESBLOQUEO T2 TERMOSTAT 2 A AMA I THERMOSTAT 2 ETAGE 12 STAGE THERMOSTAT I THERMOSTAT 2 STUFE I TERMOSTATO 2 ETAPATA ATE LEME TRANSFORMAT R TRASFORMATEUR D ALLUMAGE IGNITION TRASFORMER ZUNDUNGST...

Page 28: ...LTER INTERRUPTOR ENC APAG S2 D ME A IK BOUTON DE DEBLOCAGE RE SET PUSH BUTTON ENTSPERRKNOPF PULSADOR DE DESBLOQUEO SG ANAANAHTAR INTERRUTTORE GENERAL GENERAL SWITCH ALLGEMEINER SCHALTER INTERRUPTOR GE...

Page 29: ...a por lo tanto se reserva cualquier posibilitad de modificati n de datos t cnicos y otras anotaciones Ce manuel rev t caract re purement indicatif La maison se reserve la possibilit de modifier des do...

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