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Baltimore Aircoil Company FXV3, Rigging & Assembly Instructions


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Figure 34. 

TA15RR Fan Deck Extension Installation 12’ Units

FXV3/CXVT Rigging & Assembly Instructions

–

Accessory Installation                                                      

Page | 29

Summary of Contents for FXV3

Page 1: ...FXV3 CLOSED CIRCUIT COOLING TOWER CXVT EVAPORATIVE CONDENSER RIGGING ASSEMBLY INSTRUCTIONS...

Page 2: ...rsonnel with procedures to be followed and to ensure that all necessary equipment is available beforehand Be sure to have a copy of the submittal package available forreference Ifyou do nothave acopy...

Page 3: ...mbly 10 Rigging 10 Section Assembly 13 Mechanical Section s Shipping Braces Removal on Optional Gear and Belt Drive Units Optional 21 Plain Pipe Stub Coil Connections Nitrogen Charge Removal 22 3 Acce...

Page 4: ...in Connection Installation 58 Fan Deck Handrail Installation 62 Multi Section Ladder Assembly 76 Fan Deck Ladder Installation 78 Motor Davit Assembly Installation 82 Positive Closure Damper PCD Hood I...

Page 5: ...re in the unit Equipment damage may occur if the unit is not properly anchored before operation begins Equipment damage could result in death or serious injury Ensure unit is properly anchored before...

Page 6: ...n refer to the submittal drawing package All single cell and multi cell units must be rigged one section at a time For weight information refer to the submittal drawing package Any motors or accessori...

Page 7: ...iate lifting equipment can result in a dropped load causing severe injury death and or property damage Lifts must be performed by qualified riggers following BAC published Rigging Instructions and gen...

Page 8: ...ssembled unit with all accessories Equipment damage may occur if water snow ice or debris has collected in the basin or elsewhere in the unit Such accumulations will add substantially to the equipment...

Page 9: ...discharge air is not redirected back to the air intakes Each unit must be positioned to prevent the introduction of discharge air into the ventilation systems of the building on which the unit is loc...

Page 10: ...minimum spreader bar length W1 and the recommended minimum vertical dimension H Model Number Lower Section Plenum Section Coil Section H W1 H W1 H W1 FXV3 1224 xxx 20 12 20 12 16 12 FXV3 1426 xxx 20...

Page 11: ...ze Coil Module Height CXVT 1162 2424 30 Qty 2 12 x 24 Short CXVT 1234 2424 30 Qty 2 12 x 24 Short CXVT 1300 2424 40 Qty 2 12 x 24 Short CXVT 1316 2424 60 Qty 2 12 x 24 Short CXVT 1352 2424 50 Qty 2 12...

Page 12: ...um Step Seal W1 MIN H Critical Seal See Figure 7 Critical Seal See Figure 6 Figure 1 Plenum Module Lift Figure 2 Coil Module Lift Figure 3 Lower Section Lift Figure 4 Lower Section Sealing Detail Spre...

Page 13: ...3 Wipe moisture and dirt from the perimeter flange and plenum step as shown in Figure 4 4 Apply flat butyl sealer tape BAC part 554000 across the entire plenum step seal as shown in Figure 5 a Refer t...

Page 14: ...num Step Detail Figure 8 Application of Butyl Sealer Tape Align inside edge of tape with edge of flat surface Flat Butyl Sealer Tape Inside Face Water Baffle 2 x 2 Piece of Flat Butyl Sealer Tape Allo...

Page 15: ...ll engage when the plenum module is within 2 of the lower section 8 Bolt the plenum module in place at the four internal bracket locations using provided 1 2 hardware See Figure 11 for typical bolting...

Page 16: ...bolt hose clamps Refer to Figure 13 for connection details Plenum Section Details hidden for clarity Detail A Lower Section to Plenum Section Detail B Plenum Section to Coil Module Figure 13 Internal...

Page 17: ...re 14 and Figure 15 a Coil module height short will receive 78 of D seal Coil module height tall will receive 97 of D seal Refer to Table 2 and Table 3 to determine coil module height Figure 14 Coil M...

Page 18: ...il Module End Figure 17 Coil Module Level Tolerance as seen from the Plenum Side Figure 18 Coil Module Level Tolerance as seen from the Coil Module End Sides 12 To engage the rigging guides the coil m...

Page 19: ...l Splice Plate Installation 12 Install external splice plates on the upper section plate for every pair of lifting ears 4 locations total Use two splice plates one on top of the other at these locatio...

Page 20: ...section to upper plenum section Refer to Figure 22 and Figure 24 b Repeat until all 8 brackets are bolted together 4 brackets are located above the access door and 4 brackets are located under the dri...

Page 21: ...systems include the Baltidrive Power Train and BaltiguardTM Fan System Shipping braces are required for shipping only Remove the shipping braces if they interfere with platform handrails or obstruct...

Page 22: ...onnections that are capped and charged with nitrogen from the factory Refer to Figure 27 for information on validating coil charge pressure Plain pipe stub coil connections must be field cut and bevel...

Page 23: ...reduce the possibility of misplacing items and ensure trouble free assembly Note that extra hardware caulk and sealer tape if required have been provided to accommodate field assembly conditions Part...

Page 24: ...DRIVE Fan System motors can result in a serious health hazard to persons with cardiac pacemakers metal implants and hearing aids To avoid risk stay away from the area surrounding the ENDURADRIVE Fan S...

Page 25: ...ate Installation on Page 55 Reference Drawing Spray Water Type Drawing Number Page Access Door Platform Installation N A TA1JRR 26 Access Door Platform Ladder Installation Remote Sump Figure 29 25 Acc...

Page 26: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 26 Figure 30 TA1JRR Access Door Platform Installation...

Page 27: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 27 Figure 31 CAR130 Access Door Platform Ladder Installation Pump Suction...

Page 28: ...ermine unit width For fan deck handrail installation information refer to Fan Deck Handrail Installation on Page 62 For fan deck ladder installation information refer to section Fan Deck Ladder Instal...

Page 29: ...Figure 34 TA15RR Fan Deck Extension Installation 12 Units FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 29...

Page 30: ...Figure 35 TA16RR Fan Deck Extension Installation 14 Units FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 30...

Page 31: ...For ladder opening safety gate installation refer to Ladder Opening Safety Gate Installation on Page 55 Reference Drawing Drawing Number Page External Motor Gear Drive Motor and Base Installation CMR0...

Page 32: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 32 Figure 37 CMR053 External Motor Gear Drive Motor and Base Installation...

Page 33: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 33 Figure 38 TA4KRR External Motor Gear Drive Platform Installation...

Page 34: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 34 Figure 39 TL0ZRR External Motor Gear Drive Platform Ladder Installation...

Page 35: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 35 Figure 40 TL1CRR External Motor Gear Drive Platform Ladder Safety Cage Installation...

Page 36: ...ssembly refer to Section Multi Section Ladder Assembly on Page 76 For ladder opening safety gate installation refer to Section Ladder Opening Safety Gate Installation on Page 55 Reference Drawing Draw...

Page 37: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 37 Figure 43 TA19RR PCD Hood Platform Installation...

Page 38: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 38 Figure 44 TL0VRR PCD Hood Platform Ladder Installation...

Page 39: ...Water Type Fan Drive Type 1 Drawing Number Page Internal Service Platform Ladder Assembly Pump Suction Gear or Belt TL2FRR 45 Internal Service Platform Ladder Assembly Pump Suction ENDURADRIVE Fan Sy...

Page 40: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 40 Figure 45 TA6TRR Internal Service Platform Railing Installation Gear or Belt Short Coil Module...

Page 41: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 41 Figure 46 TA6XRR Internal Service Platform Railing Installation Gear or Belt Tall Coil Module...

Page 42: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 42 Figure 47 TA6URR Internal Service Platform Railing Installation ENDURADRIVE Fan System Short Coil Module...

Page 43: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 43 Figure 48 TA6YRR Internal Service Platform Railing Installation ENDURADRIVE Fan System Tall Coil Module...

Page 44: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 44 Figure 49 TL2TRR Internal Service Platform Ladder Deflector Installation ENDURADRIVE Fan System...

Page 45: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 45 Figure 50 TL2FRR Internal Service Platform Ladder Assembly Pump Suction Gear or Belt...

Page 46: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 46 Figure 51 TL2GRR Internal Service Platform Ladder Assembly Pump Suction ENDURADRIVE Fan System...

Page 47: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 47 Figure 52 TL2KRR Internal Service Platform Ladder Assembly Remote Sump Gear or Belt...

Page 48: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 48 Figure 53 TL2LRR Internal Service Platform Ladder Assembly Remote Sump ENDURADRIVE Fan System...

Page 49: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 49 Figure 54 TL2HRR Internal Service Platform Ladder Installation Pump Suction Gear or Belt...

Page 50: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 50 Figure 55 TL2PRR Internal Service Platform Ladder Installation Pump Suction ENDURADRIVE Fan System Short Coil Module...

Page 51: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 51 Figure 56 TL2JRR Internal Service Platform Ladder Installation Pump Suction ENDURADRIVE Fan System Tall Coil Module...

Page 52: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 52 Figure 57 TL2MRR Internal Service Platform Ladder Installation Remote Sump Gear or Belt...

Page 53: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 53 Figure 58 TL2QRR Internal Service Platform Ladder Installation Remote Sump ENDURADRIVE Fan System Short Coil Module...

Page 54: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 54 Figure 59 TL2NRR Internal Service Platform Ladder Installation Remote Sump ENDURADRIVE Fan System Tall Coil Module...

Page 55: ...y gate installation information Reference Drawing Drawing Number Page Ladder Opening Safety Gate for Internal Service Platform External Motor Gear Drive Platform TR0XRR 56 Ladder Opening Safety Gate f...

Page 56: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 56 Figure 61 TR0XRR Ladder Opening Safety Gate for Internal Service Platform External Motor Gear Drive Platform...

Page 57: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 57 Figure 62 TR1ARR Ladder Opening Safety Gate for Fan Deck Access Door Platform PCD Hood Platform...

Page 58: ...ion information Reference Drawing Drawing Number Page Cold Water Basin Side Outlet Depressed Sump Box Installation S3BR19 59 Backing Ring Installation for Bottom Connections galvanized or SST cold wat...

Page 59: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 59 Figure 63 S3BR19 Cold Water Basin Side Outlet Depressed Sump Box Installation...

Page 60: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 60 Figure 64 S3BUM9 Backing Ring Installation for Bottom Connections galvanized or SST cold water basin...

Page 61: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 61 Figure 65 TB0ERR Backing Ring Installation for Bottom Connections TriArmor Corrosion Protection System...

Page 62: ...7 Single cell Fan Deck Handrail Reference Drawing Arrangement TR43RR without ladder TR44RR with ladder TR43RR without ladder TR44RR with ladder TR4FRR without ladder TR4GRR with ladder TR4FRR without...

Page 63: ...it Yes TR46RR 67 Louver Face Railing Installation on Multi cell Center Unit No TR4FRR 68 Louver Face Railing Installation on Multi cell Center Unit Yes TR4GRR 69 Louver Face Railing Installation on Mu...

Page 64: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 64 Figure 68 TR43RR Louver Face Railing Installation on Single Cell Unit No Ladder Opening...

Page 65: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 65 Figure 69 TR44RR Louver Face Railing Installation on Single Cell Unit with Ladder Opening...

Page 66: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 66 Figure 70 TR45RR Louver Face Railing Installation on Multi cell Front Unit No Ladder Opening...

Page 67: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 67 Figure 71 TR46RR Louver Face Railing Installation on Multi cell Front Unit with Ladder Opening...

Page 68: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 68 Figure 72 TR4FRR Louver Face Railing Installation on Multi cell Center Unit No Ladder Opening...

Page 69: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 69 Figure 73 TR4GRR Louver Face Railing Installation on Multi cell Center Unit with Ladder Opening...

Page 70: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 70 Figure 74 TR47RR Louver Face Railing Installation on Multi cell Rear Unit No Ladder Opening...

Page 71: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 71 Figure 75 TR48RR Louver Face Railing Installation on Multi cell Rear Unit with Ladder Opening...

Page 72: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 72 Figure 76 TR4CRR End Wall Railing Installation Layout...

Page 73: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 73 Figure 77 TR4DRR Fan Deck Extension Railings Installation...

Page 74: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 74 Figure 78 TR4HRR End Wall Railing with Fan Deck Extension Installation Layout...

Page 75: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 75 Figure 79 TR1XRR Railing Plug Installation...

Page 76: ...in Table 14 The reference drawing key code can be found on the individual part label as shown in Figure 28 on Page 23 Refer to Figure 80 for side end designations Figure 80 Side End Designation Refer...

Page 77: ...A SPLICE 3 8X1 1 4 LG BOLT WITH 2FW LW NUT 6 PER SIDE B ADJUST POSITION OF BOTTOM BRACKET AS REQUIRED TO SECURE BOTTOM OF LADDER TO LANDING PLATFORM PER RELEVANT REGULATIONS SPLICE LOWER LADDER BRACK...

Page 78: ...Table 15 Figure 83 Fan Deck Ladder Installation Reference Drawing Arrangement Reference Drawing Drawing Number Page End Ladder to Fan Deck Installation TL0PRR 79 End Ladder to Fan Deck Extension Inst...

Page 79: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 79 Figure 84 TL0PRR End Ladder to Fan Deck Installation...

Page 80: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 80 Figure 85 TL0RRR End Ladder to Fan Deck Extension Installation...

Page 81: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 81 Figure 86 TL0TRR Side to Fan Deck Installation...

Page 82: ...nstallation Page 82 Motor Davit Assembly Installation The motor davit assembly is shown in Figure 87 Refer to Figure 88 for a detailed assembly and installation reference drawing Figure 87 Motor Davit...

Page 83: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 83 Figure 88 TM00RR Mechanical Removal Assembly...

Page 84: ...th factory mounted PCDs with stainless steel linkages and damper actuators can be provided The motor actuators are easily accessible The addition of optional factory mounted insulation to the hood and...

Page 85: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 85 Figure 90 TN0ERR PCD Hood Installation...

Page 86: ...igging Assembly Instructions Accessory Installation Page 86 Ladder Safety Cage Installation For ladder safety cage installation information refer to Figure 91 Figure 91 CLR028D Ladder Safety Cage Inst...

Page 87: ...Rigging Assembly Instructions Accessory Installation Page 87 Fan Cowl Extension Installation For fan cowl extension installation information refer to Figure 92 Figure 92 CMR078 Fan Cowl Extension Ins...

Page 88: ...FXV3 CXVT Rigging Assembly Instructions Accessory Installation Page 88 Fan Guard Installation For fan guard installation information refer to Figure 93 Figure 93 CMR066 Fan Guard Installation...

Page 89: ...T Rigging Assembly Instructions Accessory Installation Page 89 Discharge Attenuation Installation For discharge attenuation information refer to Figure 94 Figure 94 CNR027CR Discharge Attenuation Inst...

Page 90: ...CXVT Rigging Assembly Instructions Accessory Installation Page 90 Intake Attenuation Installation For discharge attenuation information refer to Figure 95 Figure 95 CNR028B Intake Attenuation Installa...

Page 91: ...CLOSED CIRCUIT COOLING TOWER CXVT EVAPORATIVE CONDENSER RIGGING ASSEMBLY INSTRUCTIONS baltimoreaircoil com 2023 Baltimore Aircoil Company 7600 Dorsey Run Road Jessup MD 20794 410 799 6200 RGRAFXV3 01_...

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