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Balluff Network Interface / IO-Link BNI IOL-302-002-E012 
 
 

 

 www.balluff.com

  

   

  

   

  8 

First Steps 

Connecting the 
sensor hub 
 

 

 

Connect ground conductor to the functional ground connection, if available. 

 

Connect the incoming IO-Link cable to the sensor hub. 

 

Note 

A standardized sensor cable is used to connect to the higher-level to the 
IO-Link master module. Maximum length of 20 m. 

 

 

Module variants 

 

Sensor hub variants 

Digital port 

BNI IOL-302-002-E012 

16 inputs/outputs 

 

 

Sensor interface 

  Digital input port (M12, A-coded, female) 

 

 

Pin 

Requirement 

+24 V 

Input / output 2

 

0 V, GND 

Input / output 1 

Function GND 

 

 
 

 

Note 

For the digital inputs, the input guideline specified in EN 61131-2, Type 3 applies 

 
 

 

Note 

Unused input port sockets must be fitted with blind caps to ensure the IP69 degree 
of protection. 

 

Extension port 
55

hex

 

  Extension port (M12, A-coded, female) 

The port acts like a sensor/actuator interface if the extension function is disabled. 
 

 

Pin 

Requirement 

+24 V 

Extension port for actuator power supply

 

0 V, GND 

Communication 

FE 

 

 
 

 

Note 

A standardized sensor cable is used to connect to the device/sensor to be 
expanded. Maximum length of 20 m. 

 

Summary of Contents for BNI IOL-302-002-E012

Page 1: ...BNI IOL 302 002 E012 IO Link 1 1 sensor actuator hub with extension port User s Guide ...

Page 2: ...ration Extension Off 10 5 1 IO Link data 10 5 2 Process Data Input Data 10 5 3 Process Data Output Data 10 5 4 Parameter Data Demand Data 11 Inversion of the inputs 40hex 12 Configuration of inputs outputs 41hex 12 Safe state of Outputs 42hex 12 Safe state of the outputs on Pin 4 42hex 13 Safe state of the outputs on Pin 2 43hex 13 Voltage monitoring 44hex 13 Monitoring the outputs 45hex 14 Monito...

Page 3: ...he outputs on Pin 2 43hex 28 Voltage monitoring 44hex 29 Monitoring the outputs 45hex 30 Setting the serial number 54hex 30 7 5 Errors 31 7 6 Events 31 8 IO Link functions 32 8 1 IO Link Version 1 0 1 1 32 8 2 Data Storage 32 8 3 Block Configuration 32 8 4 Resetting to Factory Settings 32 9 Technical Data 33 9 1 Dimensions 33 9 2 Mechanical Data 33 9 3 Electrical Data 33 9 4 Operating conditions 3...

Page 4: ...al indicator e g 123 Hexadecimal numerals are shown with the additional indicator hex e g 00hex Cross references Cross references indicate where additional information on the topic can be found 1 3 Symbols Attention This symbol indicates a security notice which must be observed Note This symbol indicates general notes 1 4 Abbreviations BNI DPP I O port EMC FE IOL LSB MSB SPDU US UA HF noise Balluf...

Page 5: ...mpering Improper use Use installation or handling contrary to the instructions provided in this user s guide Obligations of the operating company The device is a piece of equipment in accordance with EMC Class A This device can produce RF noise The operator must take appropriate precautionary measures The device may only be used with an approved power supply Use only approved cables Malfunctions I...

Page 6: ...rview Figure 3 1 Connection overview BNI IOL 302 002 E012 1 Mounting hole ground 2 Status LED communication 3 Port 1 4 Port 3 5 Port 5 6 Port 7 extension port 7 Pin Port LED signal status 8 Port 6 9 Port 4 10 Port 2 11 Port 0 12 Status LED supply module 13 IO Link Interface 1 2 3 4 5 6 1 7 8 9 10 11 12 13 ...

Page 7: ...ink master module Function ground Fig 3 3 Ground connection using mounting screw Note The function ground connection from the housing to the machine must have low impedance and is made using the mounting screw IO Link connection The IO Link connection is established via an M12 connector A coded male IO Link M12 A coded male Pin Requirement 1 Supply voltage for controller sensors US 24V 2 Supply vo...

Page 8: ...erface Digital input port M12 A coded female Pin Requirement 1 24 V 2 Input output 2 3 0 V GND 4 Input output 1 5 Function GND Note For the digital inputs the input guideline specified in EN 61131 2 Type 3 applies Note Unused input port sockets must be fitted with blind caps to ensure the IP69 degree of protection Extension port 55hex Extension port M12 A coded female The port acts like a sensor a...

Page 9: ...02 E012 1 BNI IOL 302 002 E012 with BNI IOL 751 V08 K007 2 BNI IOL 302 002 E012 with BNI IOL 751 V10 K007 3 BNI IOL 302 002 E012 with BNI IOL 751 V13 K007 4 Note The Factory reset command does not affect the configuration of the extension port in any way Note The process data length depends on the configuration The extension port can be configured using parameter 0x55 table If data storage or vali...

Page 10: ...t Port 3 Pin 4 Input Port 2 Pin 4 Input Port 1 Pin 4 Input Port 0 Pin 4 Input Port 7 Pin 2 Input Port 6 Pin 2 Input Port 5 Pin 2 Input Port 4 Pin 2 Input Port 3 Pin 2 Input Port 2 Pin 2 Input Port 1 Pin 2 Input Port 0 Pin 2 5 3 Process Data Output Data Byte 0 1 Bit 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 Description Output Port 7 Pin 4 Output Port 6 Pin 4 Output Port 5 Pin 4 Output Port 4 Pin 4 Output Por...

Page 11: ...r 16 bytes 0hex 16hex 22 0 Hardware revision 17hex 23 0 Firmware revision 18hex 24 0 Application specific tag 32 bytes 0hex DPP SPDU Parameter Data width Access rights Default Value Index Index Sub index Parameter data 40hex 64 0 1 16 Inversion of the inputs 2 bytes Read write 0hex 41hex 65 0 1 16 Config inputs outputs 2 bytes Read write 0hex 42hex 66 0 1 16 Safe state on Pin 4 4 bytes Read write ...

Page 12: ...erted Configuration of inputs outputs 41hex Byte 0 1 Bit 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 Sub index 8 7 6 5 4 3 2 1 16 15 14 13 12 11 10 9 Description Direction Port 7 Pin 4 Direction Port 6 Pin 4 Direction Port 5 Pin 4 Direction Port 4 Pin 4 Direction Port 3 Pin 4 Direction Port 2 Pin 4 Direction Port 1 Pin 4 Direction Port 0 Pin 4 Direction Port 15 Pin 4 Direction Port 14 Pin 4 Direction Port 13 ...

Page 13: ...is maintained 11 3 Not defined Byte 0 1 Bit 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 Sub Index 4 3 2 1 8 7 6 5 Description Safe state Port 3 Pin 2 Safe state Port 2 Pin 2 Safe state Port 1 Pin 2 Safe state Port 0 Pin 2 Safe state Port 7 Pin 2 Safe state Port 6 Pin 2 Safe state Port 5 Pin 2 Safe state Port 4 Pin 2 Voltage monitoring 44hex Byte 0 1 Bit 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 Sub Index 8 7 6 5 4 3 2 ...

Page 14: ... 10 9 Description Warning Port 7 Pin 4 Warning Port 6 Pin 4 Warning Port 5 Pin 4 Warning Port 4 Pin 4 Warning Port 3 Pin 4 Warning Port 2 Pin 4 Warning Port 1 Pin 4 Warning Port 0 Pin 4 Warning Port 7 Pin 2 Warning Port 6 Pin 2 Warning Port 5 Pin 2 Warning Port 4 Pin 2 Warning Port 3 Pin 2 Warning Port 2 Pin 2 Warning Port 1 Pin 2 Warning Port 0 Pin 2 Setting the serial number 54hex The serial num...

Page 15: ...Pin 4 Input Port 3 Pin 4 Input Port 2 Pin 4 Input Port 1 Pin 4 Input Port 0 Pin 4 Input Port 6 Pin 2 Input Port 5 Pin 2 Input Port 4 Pin 2 Input Port 3 Pin 2 Input Port 2 Pin 2 Input Port 1 Pin 2 Input Port 0 Pin 2 Byte 2 3 Bit 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 Extension port Description Input Port 7 Pin 4 Input Port 6 Pin 4 Input Port 5 Pin 4 Input Port 4 Pin 4 Input Port 3 Pin 4 Input Port 2 Pin 4...

Page 16: ...rt 0 Pin 4 Output Port 6 Pin 2 Output Port 5 Pin 2 Output Port 4 Pin 2 Output Port 3 Pin 2 Output Port 2 Pin 2 Output Port 1 Pin 2 Output Port 0 Pin 2 Byte 2 3 Bit 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 Extension port Description Output Port 7 Pin 4 Output Port 6 Pin 4 Output Port 5 Pin 4 Output Port 4 Pin 4 Output Port 3 Pin 4 Output Port 2 Pin 4 Output Port 1 Pin 4 Output Port 0 Pin 4 Output Port 7 Pin...

Page 17: ...12 15hex 21 0 Serial number 16 bytes 0hex 16hex 22 0 Hardware revision 17hex 23 0 Firmware revision 18hex 24 0 Application specific tag 32 bytes 0hex Parameter Data Demand Data DPP SPDU Parameter Data width Access rights Default Value Index Index Sub index Parameter data 40hex 64 0 1 32 Inversion of the inputs 4 bytes Read write 0hex 41hex 65 0 1 16 Config inputs outputs 2 bytes Read write 0hex 42...

Page 18: ... of Port 4 Pin 2 Inversion of Port 3 Pin 2 Inversion of Port 2 Pin 2 Inversion of Port 1 Pin 2 Inversion of Port 0 Pin 2 Byte 2 3 Bit 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 Sub Index 24 23 22 21 20 19 18 17 32 31 30 29 28 27 26 25 Extension port Description Inversion of Port 7 Pin 4 Inversion of Port 6 Pin 4 Inversion of Port 5 Pin 4 Inversion of Port 4 Pin 4 Inversion of Port 3 Pin 4 Inversion of Port 2...

Page 19: ... 20 19 18 17 32 31 30 29 28 27 26 25 Extension port Description Direction Port 7 Pin 4 Direction Port 6 Pin 4 Direction Port 5 Pin 4 Direction Port 4 Pin 4 Direction Port 3 Pin 4 Direction Port 2 Pin 4 Direction Port 1 Pin 4 Direction Port 0 Pin 4 Direction Port 7 Pin 2 Direction Port 6 Pin 2 Direction Port 5 Pin 2 Direction Port 4 Pin 2 Direction Port 3 Pin 2 Direction Port 2 Pin 2 Direction Port...

Page 20: ...te Port 3 Pin 4 Safe state Port 2 Pin 4 Safe state Port 1 Pin 4 Safe state Port 0 Pin 4 Safe state Port 6 Pin 4 Safe state Port 5 Pin 4 Safe state Port 4 Pin 4 Byte 2 3 Bit 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 Sub Index 12 11 10 9 16 15 14 13 Extension port Description Safe state Port 3 Pin 4 Safe state Port 2 Pin 4 Safe state Port 1 Pin 4 Safe state Port 0 Pin 4 Safe state Port 7 Pin 4 Safe state Port...

Page 21: ...e Port 7 Pin 2 Safe state Port 6 Pin 2 Safe state Port 5 Pin 2 Safe state Port 4 Pin 2 Byte 2 3 Bit 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 Sub Index 12 11 10 9 16 15 14 13 Extension port Description Safe state Port 3 Pin 2 Safe state Port 2 Pin 2 Safe state Port 1 Pin 2 Safe state Port 0 Pin 2 Safe state Port 7 Pin 2 Safe state Port 6 Pin 2 Safe state Port 5 Pin 2 Safe state Port 4 Pin 2 Value Output sta...

Page 22: ...w Undervoltage UA Undervoltage US1 Byte 2 3 Bit 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 Sub Index 24 23 22 21 20 19 18 17 32 31 30 29 28 27 25 Extension port Description Short circuit Port 7 Pin 1 Short circuit Port 6 Pin 1 Short circuit Port 5 Pin 1 Short circuit Port 4 Pin 1 Short circuit Port 3 Pin 1 Short circuit Port 2 Pin 1 Short circuit Port 1 Pin 1 Short circuit Port 0 Pin 1 Output off UA too low ...

Page 23: ...Minimum cycle time 5 1 ms Process data length 2 byte input 6 byte output 7 2 Process Data Input Data Byte 0 1 Bit 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 Description Input Port 6 Pin 4 Input Port 5 Pin 4 Input Port 4 Pin 4 Input Port 3 Pin 4 Input Port 2 Pin 4 Input Port 1 Pin 4 Input Port 0 Pin 4 Input Port 6 Pin 2 Input Port 5 Pin 2 Input Port 4 Pin 2 Input Port 3 Pin 2 Input Port 2 Pin 2 Input Port 1 P...

Page 24: ...t Port 3 Pin 2 Output Port 2 Pin 2 Output Port 1 Pin 2 Output Port 0 Pin 2 No function for V013 Byte 2 3 Bit 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 Valve terminal on extension port Description Valve 12 Coil A Valve 11 Coil A Valve 10 Coil A Valve 09 Coil A Valve 08 Coil A Valve 07 Coil A Valve 06 Coil A Valve 05 Coil A Valve 04 Coil A Valve 03 Coil A Valve 02 Coil A Valve 01 Coil A No function for V013 B...

Page 25: ...b M12 extended with valve plug CG25 24 2 5 Sensor hub M12 extended with Valve plug CG13 24 2 3 Sensor hub M12 extended with Valve plug CG23 24 22 2 3 15hex 21 0 Serial number 16 bytes 0hex 16hex 22 0 Hardware revision 17hex 23 0 Firmware revision 18hex 24 0 Application specific tag 32 bytes 0hex DPP SPDU Parameter Data width Access rights Default Value Index Index Sub index Parameter data 40hex 64...

Page 26: ...sion of Port 6 Pin 2 Inversion of Port 5 Pin 2 Inversion of Port 4 Pin 2 Inversion of Port 3 Pin 2 Inversion of Port 2 Pin 2 Inversion of Port 1 Pin 2 Inversion of Port 0 Pin 2 Inversion of port x 0 Normal 1 Inverted Configuration of inputs outputs 41hex Byte 0 1 Bit 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 Description Direction Port 7 Pin 4 Direction Port 6 Pin 4 Direction Port 5 Pin 4 Direction Port 4 Pi...

Page 27: ... 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 Sub Index 4 3 2 1 8 7 6 5 Description Safe state Port 3 Pin 4 Safe state Port 2 Pin 4 Safe state Port 1 Pin 4 Safe state Port 0 Pin 4 Safe state Port 6 Pin 4 Safe state Port 5 Pin 4 Safe state Port 4 Pin 4 Byte 2 3 Bit 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 Sub index 23 21 19 17 Valve terminal on extension port Description Valve 12 Coil A Valve 11 Coil A Valve 10 Coil A Val...

Page 28: ... 16 14 12 10 8 6 4 2 Valve terminal on extension port Description Valve 08 Coil B Valve 07 Coil B Valve 06 Coil B Valve 05 Coil B Valve 04 Coil B Valve 03 Coil B Valve 02 Coil B Valve 01 Coil B Safe state of the outputs on Pin 2 43hex Byte 0 1 Bit 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 Sub Index 4 3 2 1 8 7 6 5 Description Safe state Port 3 Pin 2 Safe state Port 2 Pin 2 Safe state Port 1 Pin 2 Safe state...

Page 29: ...it Port 7 Pin 1 Short circuit Port 6 Pin 1 Short circuit Port 5 Pin 1 Short circuit Port 4 Pin 1 Short circuit Port 3 Pin 1 Short circuit Port 2 Pin 1 Short circuit Port 1 Pin 1 Short circuit Port 0 Pin 1 Outputs off UA too low Undervoltage UA Undervoltage US1 Byte 2 Bit 7 6 5 4 3 2 1 0 Sub Index 23 20 19 17 Valve terminal on extension port Description Overload UA Outputs off UA too low Undervolta...

Page 30: ... 0 Pin 2 Byte 2 3 Bit 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 Sub Index 23 21 19 17 15 13 11 9 7 5 3 1 Extension port Description Valve 12 Coil A Valve 11 Coil A Valve 10 Coil A Valve 09 Coil A Valve 08 Coil A Valve 07 Coil A Valve 06 Coil A Valve 05 Coil A Valve 04 Coil A Valve 03 Coil A Valve 02 Coil A Valve 01 Coil A No function for V013 Byte 4 5 Bit 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 Sub index 24 22 20 1...

Page 31: ... temporarily unavailable 7 6 Events IO Link Revision 1 0 Event Code Description 0x5112 Low sensor voltage US 0x5114 Low actor voltage UA 0x5410 Output Stages 0x8DF0 Retry at the extension port 0x8DF1 Device lost at the extension port 0x8DF2 Wrong device at the extension port IO Link Revision 1 1 Event Code Description 0x5111 Low sensor voltage US 0x5112 Low actor voltage UA 0x7710 Short circuit 0x...

Page 32: ...figuration is automatically transferred to the new device This guarantees minimal downtime Validation must be switched on in order to use the data storage For information about the configuration of data storage and validation please refer to the user s guide of the respective IO Link master 8 3 Block Configuration The device supports block configuration This allows all parameters in a data block t...

Page 33: ...age 18 30 2 V DC corresponding to EN 61131 2 Ripple 1 Current consumption without load extension off 40 mA Load current PIN 1 Max 200 mA temperature dependent Total current US 3 5 A Inputs PNP type 3 9 4 Operating conditions Operating temperature 5 C 70 C Storage temperature 25 C 70 C EMC Immunity tests Emission tests EN 61000 6 2 2005 AC 2005 EN 61000 6 4 2007 A1 2011 Degree of protection IP69 on...

Page 34: ...0 Function indicators 10 1 Function indicators LED indicator module status Indicator Function COM Green No communication Green negative pulsed Communication OK US1 LED Green Module supply OK Red Undervoltage 18 V UA LED Green Actuator supply OK Red Undervoltage 18 V US1 UA COM ...

Page 35: ...it Off Input output signal 0 Extension port The table is valid if the extension port is active If the extension port is used as a standard I O then the description from Digital LED indicators for inputs outputs can be used Status Function Green IO Link connection active Green flashing No IO Link connection or faulty IO Link device Flashing red rapidly Incorrect IO Link device or incorrect configur...

Page 36: ...tion Type code Order code BNI IOL 302 002 E012 BNI00AR BNI IOL 302 002 E012 Balluff Network Interface IO Link interface Functions 302 16 inputs outputs Variants 002 with IO Link 1 1 extension port Mechanical configuration E012 Stainless steel V4A Bus connection 1x M12x1 external threads I O ports 8 x M12x1 internal thread ...

Page 37: ...www balluff com 37 Notes ...

Page 38: ...www balluff com www balluff com Balluff GmbH Schurwaldstrasse 9 73765 Neuhausen a d F Germany Phone 49 7158 173 0 Fax 49 7158 5010 balluff balluff de No 931699 E Edition J16 Subject to modification ...

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