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1-4 General Information

 WARNING:  Be sure the system is properly grounded before

applying power.  Do not apply AC power before you ensure
that all grounding instructions have been followed.
Electrical shock can cause serious or fatal injury.

 WARNING:  Do not remove cover for at least five (5) minutes

after AC power is disconnected to allow capacitors to
discharge.  Dangerous voltages are present inside the
equipment.  Electrical shock can cause serious or fatal
injury.

 WARNING:  Improper operation of control may cause violent

motion of the motor shaft and driven equipment.  Be certain
that unexpected motor shaft movement will not cause injury
to personnel or damage to equipment.  Peak torque of
several times the rated motor torque can occur during
control failure.

 WARNING:  Motor circuit may have high voltage present

whenever AC power is applied, even when motor is not
rotating.  Electrical shock can cause serious or fatal injury.

 Caution:  To prevent equipment damage, be certain that the

electrical service is not capable of delivering more than the
maximum line short circuit current amperes listed in the
appropriate control manual, 230 VAC, 460 VAC or 575 VAC
maximum per control rating.

Summary of Contents for EXB003A02

Page 1: ...Isolated Input Expansion Board Catalog No EXB003A02 Catalog No EXB003A03 Catalog No EXB003A04 Catalog No EXB003A05 Installation and Operating Manual 4 99 MN1314...

Page 2: ...Precautions 1 3 Section 2 Expansion Board Description 2 1 Section 3 Installation 3 1 Board Installation 3 1 AC Controls 3 2 Single Expansion Board Installation 3 2 Dual Expansion Board Installation 3...

Page 3: ...ii Table of Contents...

Page 4: ...e other from Group 2 Note Using two Group 1 or two Group 2 boards in the same control is not allowed Table 1 1 Group 1 and Group 2 Board Categories Group 1 Board Name Catalog No Manual No Isolated Inp...

Page 5: ...tallation and removal inconvenience or consequential damage including injury to any person or property caused by items of our manufacture or sale Some states do not allow exclusion or limitation of in...

Page 6: ...G Do not touch any circuit board power device or electrical connection before you first ensure that power has been disconnected and there is no high voltage present from this equipment or other equipm...

Page 7: ...of control may cause violent motion of the motor shaft and driven equipment Be certain that unexpected motor shaft movement will not cause injury to personnel or damage to equipment Peak torque of sev...

Page 8: ...10 30 VDC N A 10 KW EXB003A03 8 70 130 VAC 48 62 Hz 10 KW EXB003A04 9 10 30 VDC N A 10 KW EXB003A05 9 70 130 VAC 48 62 Hz 10 KW The Isolated Input Expansion Board converts high level AC or DC input v...

Page 9: ...al trip Motor T Stat on terminals 16 17 of the motor control board is still available with the expansion board installed Terminal tightening torque is 7 lb in 0 8 Nm maximum Figure 2 2 Expansion Board...

Page 10: ...tact BALDOR before you proceed 1 Remove the expansion board from the shipping container 2 Remove all packing material from the board Caution Be sure all packing materials are removed from the board Co...

Page 11: ...control cover 6 Slide the expansion board male connector into the female connector of the control board See Figure 3 1 7 Securely mount the expansion board to the sheet metal mounting plate using the...

Page 12: ...ion Continued Figure 3 1 Single Expansion Board Installation Expansion Board Motor Control Board Terminal tightening torque is 7 lb in 0 8 Nm maximum Figure 3 2 Single Expansion Board Installation 6 S...

Page 13: ...the sheet metal mounting plate using the short standoffs provided in the installation hardware See Figure 3 3 8 The mechanical installation of the expansion board is now complete Refer to the manual f...

Page 14: ...A B size install four screws that secure the cover On floor mounted G size enclosures close the enclosure door 13 Restore all power sources to the control 14 Restore drive operation Figure 3 3 Dual Ex...

Page 15: ...sion board male connector into the female connector of the control board See Figure 3 1 5 Securely mount the expansion board to the sheet metal mounting plate using the 6 screws provided in the instal...

Page 16: ...ion of the expansion board is now complete Refer to the Group 1 manual and configure the jumpers as desired Also complete the wiring before you proceed to step 7 7 Install the Group 2 board on top of...

Page 17: ...3 8 Installation...

Page 18: ...igure 4 3 illustrates the physical location of the terminals on the expansion board Note The diagnostic screens Digital I O can be used to verify proper operation of the inputs Refer to the motor cont...

Page 19: ...4 2 Setup Figure 4 3 Terminal Locations Terminal tightening torque is 7 lb in 0 8 Nm maximum...

Page 20: ...BALDOR ELECTRIC COMPANY P O Box 2400 Fort Smith AR 72902 2400 501 646 4711 Fax 501 648 5792 Baldor Electric Company Printed in USA MN1314 4 99 C J2500...

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