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2

CAUTION

: Alerts user to avoid or correct 

a  condition  which  may  or  could  cause 

damage and/or destroy the equipment.

Because  this  Grease  Control  Handle  can 

be  incorporated  into  pressurized  systems, 

the  following  safety  precautions  should  be 

observed:

 

Check equipment regularly and repair    

 

or replace worn and damaged parts.

 

Release  pressures  built  up  in  the  system 

before any service or repair is begun.  

See 

pressure relief procedure.

 

Never  alter  or  modify  any  parts  of  this 

product; doing so may cause damage and/or 

personal injury.

 

Never aim a dispensing valve at any person. 

Personal injury may result.

 

Do not operate this product above 5000 PSI 

(345 BAR) grease supply pressure.

 

Always read and follow fluid manufacturers' 

recommendations  regarding  proper 

use  of  protective  eyewear,  clothing  and 

respirators.

 

Observe  all  limitations  which  apply  to 

selection of fluids which may be pumped by 

this product.

WARNING

: Alerts user to avoid or cor-

rect conditions which could cause bodily 

injury.

NOTE

: Gives more explanation of a pro-

cedure, or a helpful hint.

!

WARNING

:  Fluid  emitted  under  high 

pressure  from  leaks  and/or  ruptured 

components can penetrate the skin and 

cause extremely serious bodily injury. If 

any fluid appears to penetrate the skin, 

apply emergency medical care at once. 

Do not treat the penetration as a simple 

cut. Tell your physician exactly what type 

of fluid was injected into your skin.

!

WARNING

: Do not place your hand or 

fingers over the dispensing nozzle and/

or aim the nozzle at a person at any time.  

Personal injury may result.

!

WARNING

: Always  use  the  following 

Pressure  Relief  Procedure

  whenever 

shutting  off,  cleaning,  or  in  any  way 

checking  or  servicing  the  control 

handle:
(1)  Disconnect air at the supply pump.
(2)  Point control handle outlet away  

 

from yourself and others.

(3)  Open dispensing valve until   

 

pressure is relieved.

(4)  Leave any bleed-type drain valves  

 

open until you are ready to use the  

 

system again.

!

WARNING

: Never attempt to force lubri-

cant into a fitting! If the lubricant is not 

flowing,  stop  dispensing  immediately. 

Forcing lubricant into a fitting may cause 

excessive back pressure in the flexible 

extension.  High  back  pressure  could 

cause the extension and/or other compo-

nents of the system to rupture, causing 

serious bodily injury.

!

!

WARNING

: High Pressure. Keep clear 

of  nozzle.  7,500  psi  maximum  inlet 

pressure

!

General Safety

Thoroughly  read  and  understand  this  manual 

before  installing,  operating  or  servicing  this 

equipment.

Guide to Safety Comments:

Summary of Contents for Premium Series

Page 1: ...rease Dispensing Booster Handle Thoroughly read and understand this manual before installing operating or servicing this equipment OPERATION INSTALLATION MAINTENANCE AND REPAIR GUIDE Models Handle Onl...

Page 2: ...rate the skin and cause extremely serious bodily injury If any fluid appears to penetrate the skin apply emergency medical care at once Do not treat the penetration as a simple cut Tell your physician...

Page 3: ...G ALWAYS follow pres sure relief procedure page 2 before servicing or dissasembly REMINDER Clean all parts thoroughly before reassembling Check the parts carefully and replace worn or damaged parts 3...

Page 4: ...g and screen 26 and screen 27 Thoroughly clean screen in a non flam mable solvent Grease leaks around valve stem Valve stem or U packing may be worn or damaged Remove both extension tubes 2 3 Remove t...

Page 5: ...Set Screw 1 13 806467 Hex Nut 1 14 819484 Trigger Pin 1 15 808218 Packing Screw 1 16 806473 U Packing 1 17 808056 Gasket 2 18 808215 Valve Plunger 1 19 805791 Ball 5 16 dia 2 20 807610 Ball Seat 1 22...

Page 6: ...__________ _____________________________ _____________________________ _____________________________ NOTES _____________________________ _____________________________ _____________________________ ___...

Page 7: ...__________ _____________________________ _____________________________ _____________________________ NOTES _____________________________ _____________________________ _____________________________ ___...

Page 8: ...Service Warranty Procedure Eligible products are defined in the Balcrank Lubrication Equipment Accessories User Price List Refer to the Balcrank web site www balcrank com for a copy Any equipment retu...

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