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Safety Warnings

Equipment Misuse Hazard

General Safety

Wear proper ear protection when working or 
standing near A.O.D. pumps. It is recommended
t h a t   a n   a i r   e x h a u s t   m u f f l e r   b e   u s e d   o n   t h i s  
equipment at all times.

ALWAYS wear safety glasses when using power
tools to repair this equipment.

Do NOT operate a pump that is leaking, damaged, 
corroded, or otherwise unable to contain the internal
fluid pressure.

Do NOT pump incompatible fluids through the
pump. Consult your distributor or the factory if you
are not sure of the compatibility of fluids with the
castings and elastomers.

Never exceed the operating pressure recommended
for the pump: 100 psig (6.9 bar).

Do NOT submerge the pump in liquids that are 
incompatible with the wetted or non-wetted parts of
the pump. If installing in a submerged location,
extend the air exhaust port above the liquid surface
with suitable pipe or hose. Route the exhaust line to
a safe location away from people and install an air
exhaust muffler.

A.O.D. pumps utilize an elastomeric membrane to 
separate the pumping liquid from the air supply.
When this membrane ruptures, pumping fluid may be
expelled from the air exhaust port. Always pipe the air
exhaust port to a safe location or suitable container if
dangerous or volatile liquids are being pumped.

Never allow the piping system to be supported by
the pump manifolds or valve housing. The manifolds
and valve housings are not designed to support any 
structural weight and failure of the pump may result.
The use of flexible piping connections is highly 
recommended.

Do NOT exceed the recommended operating 
temperatures of the pump or pump failure may
result. 

When the pumping system contains dangerous fluids,
wear protective gloves, glasses, etc. when working on
or around this equipment.

Always shut off the air supply and disconnect it from
the pump before performing maintenance or repair on
the pump.

Do NOT put your face or body near the pump air 
exhaust while the pump is operating.

Bleed all pressure from the discharge and 
suction lines before disconnecting the fluid 
suction or fluid discharge lines from the pump. 

Before starting a pump, make certain that the 
discharge point of the piping system is clear and safe
and all persons have been warned to stand clear.

Always make sure that safety shut off valves, 
regulators, pressure relief valves, gauges, etc. are 
working properly before starting the pump.

This equipment should only be maintained by experienced professional technicians. Observe all safety 
warnings. Read all safety warnings and operating manuals before using or repairing this Air Operated 
Diaphragm Pump.

Any misuse of this equipment such as over-pressurization, modifying parts, pumping incompatible fluids, using worn
or damaged parts, or using gasses other than compressed air to power the pump is not recommended. Any of these
circumstances could result in splashing or spraying into the eyes or on skin, possible serious bodily injury, fire, 
explosion, or property damage.

Summary of Contents for 1120-011

Page 1: ...C PUMP Model 1120 011 SERVICE BULLETIN SB 1060 Revised 7 07 OPERATION INSTALLATION MAINTENANCE AND REPAIR GUIDE Thoroughly read and understand this manual before installing operating or servicing this...

Page 2: ...bility of the purchaser to retain this manual for reference Failure to comply with the recommen dations stated in this manual will damage the pump and void factory warranty In the presence of explosiv...

Page 3: ...le Flow Rate Buna N Diaphragms 0 14 gpm 0 56 lpm Pump Connections Suction Discharge 1 2 NPT ID Air Inlet 0 375 NPT Air Exhaust 0 375 NPT Suction Lift Buna N Diaphragms 20 6 09m Dry Acetal Valve Balls...

Page 4: ...bottom of the chart and move vertically until you cross the necessary air supply pressure Finally move horizontally to the left to find the required air supply volume 1120 011 Plastic Pump Performanc...

Page 5: ...diaphragm in turn applies pressure on the fluid and forces it out of the pump discharge While this is occurring the opposite air chamber is depressurized and exhausted to atmosphere and fluid is drawn...

Page 6: ...allation has the pump datum line below the fluid level IMPORTANT in flooded suc tion installations the pressure at the fluid inlet of the pump should never exceed 69 kPa 10 psi In suction lift install...

Page 7: ...Snap Ring 2 17 Pilot Shaft Spacer 5 18 Shaft Retainer 2 393776 46 19 Pilot Retainer Screw 4 393776 47 20 Inner Diaphragm Plate 2 393776 155 21 Outer Diaphragm Plate 2 393776 110 22 Air Exhaust Muffler...

Page 8: ...and valve housings are not designed to support any structural weight and failure of the pump may result The use of flexible piping connections is highly recommended Do NOT exceed the recommended opera...

Page 9: ...c pumps Model 1120 011 have a maximum decibel reading of 89 5 dB A when equipped with a factory installed air exhaust muffler The decibel readings are obtained with a Pacer Industries model SL 120 sou...

Page 10: ...r replacement of parts or products resulting from general wear and through use or damage or failure caused by improper installation abuse misapplication abrasion corrosion insufficient or improper mai...

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