Balboa Water Group BP600, Troubleshooting & Service Manual

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Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417, 834 b2,
Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.
2013-06-22
W
iri
ng Diagr
am - BP2
100G
1,
Par
t Number 5638
9-0
1 (
con
t.)
A1 A2 A3 A4 A5 A6 A7 A8 A9
A10
SWITCHBANK S1 OFF
SWITCHBANK S1 ON
PART B
GRN BLU
1 BRN
2 BRN 3 BRN
TB1
1 2 3 4
4
3 2
1
J78
J45
J79
J72
J42
J3
J37
J4
J1
J61 J47
J54
J77
J75
J36
J60
J53
J58
J41
J12
J88
J62
J51
J52
J98
J38
J6
J1
J46
01-30-13
BP2100G1 – PN 56389-01
1
NONE
2-SPEED
2-SPEED
2-SPEED
NONE
°C
2
NONE
2-SPEED
2-SPEED
1-SPEED
NONE
°C
3
NONE
2-SPEED
2-SPEED
NONE 1-SPEED °C
4
NONE
2-SPEED
2-SPEED
NONE NONE °C
5‡
NONE
2-SPEED
1-SPEED
1-SPEED
1-SPEED
°C
6
NONE
2-SPEED
1-SPEED
1-SPEED
NONE
°C
7
PROGRAMMABLE FILT POLLING
2-SPEED
2-SPEED
2-SPEED
NONE
°C
8
PROGRAMMABLE FILT POLLING
2-SPEED
2-SPEED
1-SPEED
NONE
°C
9
PROGRAMMABLE FILT POLLING
2-SPEED
2-SPEED
NONE
1-SPEED
°C
10
PROGRAMMABLE FILT POLLING
2-SPEED
2-SPEED
NONE
NONE
°C
11‡
PROGRAMMABLE FILT POLLING
2-SPEED
1-SPEED
1-SPEED
1-SPEED
°C
12‡
PROGRAMMABLE FILT POLLING
1-SPEED
1-SPEED
1-SPEED
1-SPEED
°C
13
PROGRAMMABLE FILT POLLING
2-SPEED
1-SPEED
1-SPEED
NONE
°C
14
PROGRAMMABLE FILT POLLING
1-SPEED
1-SPEED
1-SPEED
NONE
°C
15‡***
NONE
2-SPEED
2-SPEED
1-SPEED
1-SPEED
°C
16‡***
PROGRAMMABLE FILT POLLING
2-SPEED
2-SPEED
1-SPEED
1-SPEED
°C
17
PROGRAMMABLE FILT POLLING
1-SPEED
1-SPEED
NONE
1-SPEED
°C
18
NONE
2-SPEED
1-SPEED
NONE 1-SPEED °C
***SETUPS 15 AND 16 REQUIRE ADDITIONAL FUSED ADAPTER FOR BLOWER OUTPUT
SETUP #
CIRC PUMP
PUMP 1
PUMP 2
PUMP 3
BLOWER
TEMP SCALE
INSTEAD OF
SETUP #1,
THIS SYSTEM IS
CONFIGURED IN
SETUP #:
PUMP 1 LOW TIMEOUT IS 15 MINUTES.
FOR SUPPLY CONNECTIONS, USE CONDUCTORS SIZED ON THE BASIS OF 60°C AMPACITY BUT RATED MINIMUM OF 90°C.
TORQUE RANGE FOR MAIN TERMINAL BLOCK (TB1): 27-30 IN. LBS. (31.1-34.5 kg cm)
USE COPPER CONDUCTORS ONLY. EMPLOYER UNIQUEMENT DES CONDUCTEURS DE CUIVRE.
LOCATION DEVICE J9
NETZSTROMVERSORGUNG 2-GESCHW.-PUMPE 1 ALIMENTATION POMPE 1 A 2 VITESSES 2-SPEED PUMP 1
J14 AUX**
AUX LINE 1 CONNECTION
J19 to J43
J15
10V BELEUCHTUNG ECLAIRAGE BAIN HYDRO SPA LIGHT
J21
KREISLAUF PUMPE POMPE DE CIRCULATION CIRC PUMP (SETUPS 7-14, 16)
J32
OZONGENERATOR GENERATOROZONE OZONE GENERATOR CIRC AND OZONE LINE 1 CONNECTION
J81 to J59
J33
TV / AV
J40 IR
RECIEVER
J5, J8
AUX PANEL(S) - AX10, AX20, AX30, AX40
SINGLE SERVICE
230V 1þ / 1x32A,
THREE-SERVICE
230V 1þ / 3x16A
‡SETUPS 5, 11, 12, 15 AND 16 REQUIRE BP2X-WIRE KIT PN30893
TO
J1 ON
EXPANDER
TO RED AC (GROUP 2)
ON MAIN BOARD
SPLITTER OPTIONS: IN SETUPS 5, 11, 12 S1 = PUMP 2 S3 = PUMP 3 IN SETUPS 15, 16 S1 = PUMP 3 S3 = FUSED ADAPTER
SPLITTER IS UNUSED (REMOVED) IN SETUPS 1-4, 6-10, 13, 14, 17, 18
WHITE
RED
WHITE
GREEN
GREEN
BLACK
S1
12A MAX
S2
12A MAX
‡ OPTIONAL BP2X-WIRE KIT PN 30893
***FUSED ADAPTER
TO S2
SETUPS 15 & 16
ONLY
BLOWER
10A
TEST MODE OFF DON’T ADD 1 HS PUMP W/HTR DON’T ADD 2 HS PUMPS W/HTR DON’T ADD 4 HS PUMPS W/HTR SPECIAL AMPERAGE RULE A STORE SETTINGS* 1 MIN HTR COOLDOWN (ELEC) NOT ASSIGNED NOT ASSIGNED NOT ASSIGNED
230V 3þ 3x16A
TEST MODE ON ADD 1 HS PUMP WITH HEAT ADD 2 HS PUMPS WITH HEAT ADD 4 HS PUMPS WITH HEAT SPECIAL AMPERAGE RULE B MEMORY RESET* 5 MIN HTR COOLDOWN (GAS) NOT ASSIGNED NOT ASSIGNED NOT ASSIGNED
*SWITCH #
6
SHOULD BE SET TO OFF UPON FINAL INSTALLATION.
230V 1þ 1x32A
A2 A5
OFF