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Revision A 

 
 

USER MANUAL 

CONTAINER DISCHARGE UNIT  

GEJO 18 A 

 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

Summary of Contents for GEJO 18 A

Page 1: ...Revision A USER MANUAL CONTAINER DISCHARGE UNIT GEJO 18 A ...

Page 2: ...ng this product INHOUD 1 INTRODUCTION 3 2 OPERATIONAL CONDITIONS 3 3 SAFETY 4 4 COMMISSIONING AND USE 4 1 GENERAL 5 4 2 THE ROTATOR 5 4 3 THE HOSES FROM CRANE TO ROTATOR 5 4 4 THE HOSES FROM ROTATOR TO THE GEJO 10 6 4 5 THE LINK 6 4 6 ELECTRICAL CONNECTION 7 4 7 CHECK OPERATION 7 4 8 WORKING WITH THE GEJO 10 7 5 MAINTENANCE 8 TECHNICAL DATA 9 ELECTRICAL AND HYDRAULIC DIAGRAMS 10 CONTROL OVERVIEW 1...

Page 3: ...w and a service list are also included If a particular component needs to be replaced check the list for the correct name and order code and order the component from Bakker Hydraulic Products BV Bakker Hydraulic Products BV holds a large stock of these components and they can generally be supplied quickly If spare parts not supplied by Bakker Hydraulic Products BV are used the company accepts no r...

Page 4: ...load Disregarding instructions warnings and or safety measures can cause injury The discharge unit must not be used in a manner or for a purpose other than that for which it was designed and intended Never lay the discharge unit in a container with the piston rods out This can damage the piston rods resulting in sealing problems Avoid sideways forces on the hooks such as knocking against the edges...

Page 5: ...ft is in front of the connector bush hole Then mount the suspension pin and hairpin spring 4 2 2 Assembling the rotator with flange fitting If you are using a rotator with a flange fitting the hole pattern in the top plate must correspond with the hole pattern in the rotator Attach the rotator to the top plate with a bolt joint according to the rotator supplier s instructions 4 3 THE HOSES FROM CR...

Page 6: ... you have the right diameter hose Now attach the other end of this hose to one of the connections on the cylinder Repeat this to connect the second hose Note If the discharge unit does not function properly after mounting the hoses swap around the hoses from the crane to the rotator If the discharge unit still does not operate to your complete satisfaction contact the manufacturer or your nearest ...

Page 7: ... the electrical connections may have been inadvertently swapped over If this has happened the movement of the cylinders will not correspond with the control overview You should turn the and the around but before doing so make sure the power supply and hydraulics are switched off 4 8 WORKING WITH THE DISCHARGE UNIT Work carefully Connect the attachment and check its operation as described in 4 1 an...

Page 8: ... the glass containers Check the grab s hooks visually once a year Test the discharge unit once a year with a 5000 kg load per hook Check the nuts and bolts every year for slack The cylinders should never be out when the attachment is in contact with glass Check the hoses regularly for wear that might result from glass jumping up All discharge unit nuts and bolts should be mounted using Loctite 243...

Page 9: ...31 481 374757 Fax 31 481 375280 Site www bakker hydraulic com E mail info bakker hydraulic com TECHNICAL DATA Type of discharge unit GEJO 18A Height adjustment 600 mm Weight 350 Kg Maximum working pressure 200 Bar Maximum load 4000 kg Maximum oil flow 20 l min Electrical connection 24 volt DC ...

Page 10: ...r Hydraulic Products B V Nijverheidsweg 6 6662 NG Elst Gld The Netherlands Tel 31 481 374757 Fax 31 481 375280 Site www bakker hydraulic com E mail info bakker hydraulic com Electrical and hydraulic diagram GEJO 18A ...

Page 11: ...10 Bakker Hydraulic Products B V Nijverheidsweg 6 6662 NG Elst Gld The Netherlands Tel 31 481 374757 Fax 31 481 375280 Site www bakker hydraulic com E mail info bakker hydraulic com Control overview GEJO 18A ...

Page 12: ...12 2010 Bakker Hydraulic Products B V Nijverheidsweg 6 6662 NG Elst Gld The Netherlands Tel 31 481 374757 Fax 31 481 375280 Site www bakker hydraulic com E mail info bakker hydraulic com ...

Page 13: ...22 7176 Plug socket 1 23 9518 Connection set incl switch 1 24 7182 Battery 2 26 7209 Junction box 1 27 75717 Receiver 1 28 200 753 00 Adjusting bolt 3 29 7509 Washer 3 30 7360 Nut 3 31 75577 Clevis pin 3 32 9427 Washer 3 33 75578 Safety linchpin 3 34 75176 Allen screw 4 35 9418 Allen screw 12 39 9423 Allen screw 4 42 31001040 Allen screw 6 43 75622 Allen screw 6 48 75619 Round head bolt 24 51 7522...

Page 14: ...14 2010 Bakker Hydraulic Products B V Nijverheidsweg 6 6662 NG Elst Gld The Netherlands Tel 31 481 374757 Fax 31 481 375280 Site www bakker hydraulic com E mail info bakker hydraulic com ...

Page 15: ...00 Side plate left 4 4 200 432 00 Distance bush 1 5 7728 01 Spring house 1 6 7725 01 Spring stop 1 7 200 448 00 Top plate 1 8 7206 Hinge pin 1 9 200 739 00 Bolt 2 10 7204 Guiding 2 11 7205 01 Plunger rod assembly 1 12 7157 Hook 1 13 7207 Pin 1 14 7165 Compression spring 1 15 75221 8 Ring lock washer 1 16 9318 Allen screw 4 17 31001039 Nut 1 18 7674 Bolt 4 19 7362 Countersunk head screw 8 20 9506 R...

Page 16: ...Elst Gld The Netherlands Tel 31 481 374757 Fax 31 481 375280 Site www bakker hydraulic com E mail info bakker hydraulic com 75695 Cylinder POS NO DESCRIPTION 75695 CYLINDER 45 7194 CYLINDER TUBE 46 75888 SEALS 47 7191 PISTON 48 7190 40 HEAD BUSH 49 75338 PISTON ROD ...

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