background image

HEAVY DUTY GAS CHARBROILER OPERATION MANUAL

9

LIGHTING INSTRUCTIONS

European Community:

If adjustment becomes necessary in the field, it should be 
done by a factory authorized and trained technician who 
should seal the screw  after the adjustment to safeguard  
against un-authorized tampering by the end user.

All burners are lit from constantly burning pilots. Turning 
the valve to the desired flame height is all that is required 
to put the unit in service.

Do not permit fans to blow directly at the unit. Wherever 
possible, avoid open windows next to the units’ sides 
or back. Avoid wall type fans which create air cross-
currents within a room.

It is also necessary that sufficient air should be allowed 
to enter the room to compensate for the amount of 
air removed by any ventilating system. Otherwise, a 
subnormal atmospheric pressure will occur, affecting 
operation and causing undesirable working conditions.

A properly designed and installed hood will act as the 
heart of the ventilating system for the room or area 
in which the unit is installed, and will leave the unit 
independent of changing draft conditions.

All valves must be checked and lubricated periodically. 
This must be done by an authorized service 
representative in your area.

Lighting Main Burner:

Since the burner is lit from constantly burning pilot, turn 
knobs to “HI” to put the unit in operation; then adjust to 
any desired position between “LO” and “HI”.

• To light burner, turn knob to “MAX” then back off to 

the desired flame level. The range of adjustment is 
virtually infinite between high and off. (At the small 
flame, there is a pre-set low).

• When the broiler is first heated, it will smoke until 

oil used in manufacturing, preservation and dust 
from storage and shipping are burned off. An hour at 
“MAX” on all burners is usually sufficient.

• Turn knobs off and let cool.

• For first cooking, set the grates at maximum tilt 

position and preheat before broiling. You will have to 
experiment with knob settings and grate position for 
each particular item.

• Keep the grease/water pan with sufficient water to 

cover the entire bottom.

• Clean regularly. Grates may be removed for washing 

in the sink. Brush out carbonized particles. 
Thoroughly wash the grease/water pan. 

Never attempt to move a grill section while cooking. 
An unexpected flare could cause severe injury. Turn 
off the unit, let it cool and use potholders and/or 
gloves to reposition or remove. The space between 
the legs at the bottom admits combustion air. DO 
NOT BLOCK THIS SPACE.

CAUTION

Main burner air supply:

For efficient burner operation, a proper balance of gas 
volume and primary air supply must be maintained 
which will result in complete combustion. Insufficient air 
supply results in a yellow streaming flame. Primary air 
supply is controlled by an air shutter on the front of the 
burner.

Loosen the screws on the front of the burner, and adjust 
the air shutter to just eliminate the yellow tips of the 
burner flame. Lock the air shutter in place by tightening 
the screws.

Summary of Contents for BPHCB Series

Page 1: ...BUILT BY CRAFTSMEN TESTED BY TIME SERIES BPHCB BPHCRB OPERATION MANUAL HD COOKLINE SERIES COUNTERTOP CHARBROILERS ...

Page 2: ... liquids in the vicinity of this or any other appliance WARNING Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment WARNING Instructions must be posted in a prominent location All safety precautions must be taken in the event...

Page 3: ... models are designed built and sold for commercial use If these models are positioned so the general public can use the equipment make sure that cautions warnings and operating instructions are clearly posted near each unit so that anyone using the equipment will use it correctly and not injure themselves or harm the equipment CAUTION Improper installation adjustment alteration service or maintena...

Page 4: ...d arrange an inspection Be certain to hold all contents and packaging material Installation and start up should be performed by a qualified installer who thoroughly read understands and follows these instruction If you have questions concerning the installation operation maintenance or service of this product write Technical Service Department Bakers Pride Oven Company Inc 30 Pine Street New Roche...

Page 5: ...ed petroleum gases Do not obstruct the flow of combustion and ventilation air under the unit by the legs or behind the unit by the flue Adequate clearance for air openings into the combustion chamber is required Do not place objects between the bottom of the unit and the counter top There must be adequate clearance for removal of the front panel All major parts except the burners are removable thr...

Page 6: ...15 217 386 5 8 20 000 5 86 160 000 46 9 5 12 4 BPHDCB 2460i 60 1524 0 33 312 846 15 217 386 5 10 20 000 5 86 200 000 58 6 5 12 4 BPHDCB 2472i 72 1828 8 33 312 846 15 217 386 5 12 20 000 5 86 240 000 70 3 5 12 4 BPHDCRB 2424i 24 609 6 33 312 846 15 217 386 5 4 20 000 5 86 80 000 23 4 5 12 4 BPHDCRB 2436i 36 914 4 33 312 846 15 217 386 5 6 20 000 5 86 120 000 35 2 5 12 4 BPHDCRB 2448i 48 1219 2 33 3...

Page 7: ...HEAVY DUTY GAS CHARBROILER OPERATION MANUAL 5 BPHDCB BPHDCRB 2436i 36 GAS CHARBROILER BPHDCB BPHDCRB 2448i 48 GAS CHARBROILER 21829700 21829600 ...

Page 8: ...HEAVY DUTY GAS CHARBROILER OPERATION MANUAL 6 BPHDCB BPHDCRB 2460i 60 GAS CHARBROILER BPHDCB BPHDCRB 2472i 72 GAS CHARBROILER 21829900 21829800 ...

Page 9: ...valve on the front panel 1 Remove the knobs and front panel 2 Remove the orifice fittings from the valve Change the orifices to the size recommended for propane L P 3 Replace the orifice fittings into the valve To change the regulator CONVERSION Do not use an open flame to check for leaks WARNING Check the system pressure With the front panel removed remove the plug from the manifold Place a fitti...

Page 10: ... valves wait 5 minutes to clear gas Relight following steps 4 through 6 under Standing Pilot Lighting Instructions HDCB and HDCRB Broilers are furnished with either a pilot safety valve or a standing pilot not available in the European Community Please follow the instructions for your unit Pilot Operation Flame Failure Gas Valve Operation of the gas valve pilot 1 Turn knob on the main gas valve to...

Page 11: ...position between LO and HI To light burner turn knob to MAX then back off to the desired flame level The range of adjustment is virtually infinite between high and off At the small flame there is a pre set low When the broiler is first heated it will smoke until oil used in manufacturing preservation and dust from storage and shipping are burned off An hour at MAX on all burners is usually suffici...

Page 12: ...aight section of the burners Cooking Grates Place the top cooking grates with the grid bars sloping toward the front as shown in Sketch 2 Season Griddle Heat to low temperature 300 350 F 150 180C and pour on a small amount of cooking oil about one ounce 30cc per square foot of surface Spread the oil over the entire griddle surface with a cloth to create a thin film Wipe off any excess oil with a c...

Page 13: ...e them to warp It will also cause damage to the valves the knobs the rock grates and the front panel decal C Place grates on broiler with grid bars horizontal facing down D Turn control knobs to HI for approximately 45 minutes E Turn off the broiler and allow it to cool for 20 minutes F Clean top and bottom surfaces of grate with a wire brush to remove animal fats and carbonized grease G Clean cha...

Page 14: ...Air is blowing pilot light out Automatic pilot valve is bad Fat appears to smoke excessively Heat is set too high Moisture in the food may be turning into steam Food sticks to grates Heat is set too high Griddle surface needs cleaning and or seasoning Surface under food may not have been covered with enough cooking oil Food is undercooked inside Heat is set too high Food may not have been cooked f...

Page 15: ...HEAVY DUTY GAS CHARBROILER OPERATION MANUAL 13 EXPLODED VIEW BPHDCB BPHDCRB GAS CHARBROILER DOMESTIC VERSION ...

Page 16: ...NA 1 1 1 1 2 2 2 2 7 21825126 Support Firebox NA NA 1 1 21825217 Support Firebox 1 1 21825317 Support Firebox 1 1 21825417 Support Firebox 1 1 8 21813085 Spacer 4 4 4 4 5 5 5 5 6 6 9 21829525 Manifold 24 1 1 21829625 Manifold 36 1 1 21829725 Manifold 48 1 1 21829825 Manifold 60 1 1 21829925 Manifold 72 1 1 10 2068500 Valve Gas On Off 4 4 6 6 8 8 10 10 12 12 11 2092517 Plug 1 8 NPTM 1 1 1 1 1 1 1 1...

Page 17: ... 6 8 11 13 29 21825018 Guard Burner 4 6 8 11 12 30 21813129 Weldm t Grate Support 1 1 21813229 Weldm t Grate Support 1 1 21813329 Weldm t Grate Support 1 1 21825334 Weldm t Grate Support 1 1 21825434 Weldm t Grate Support 1 1 31 3103900 Grate Cooking Hvy Dty 4 4 6 6 8 8 10 10 12 12 32 21825031 Brace Leg 2 2 2 2 2 2 2 2 2 2 33 21826134 Channel Stiffiner NA NA 1 1 21826234 Channel Stiffiner 1 1 2182...

Page 18: ...HEAVY DUTY GAS CHARBROILER OPERATION MANUAL 16 EXPLODED VIEWS BPHDCB BPHDCRB GAS CHARBROILER CE VERSION ...

Page 19: ... 6 21825134 Divider Firebox NA NA 1 1 1 1 2 2 2 2 7 21825126 Support Firebox NA NA 1 1 21825217 Support Firebox 1 1 21825317 Support Firebox 1 1 21825417 Support Firebox 1 1 8 21813085 Spacer 4 4 4 4 5 5 5 5 6 6 9 21829535 Manifold 24 CE 1 1 21829635 Manifold 36 CE 1 1 21829735 Manifold 48 CE 1 1 21829835 Manifold 60 CE 1 1 21829935 Manifold 72 CE 1 1 10 2068300 Valve Gas On Off CE 4 4 6 6 8 8 10 ...

Page 20: ...iant S S 4 6 8 10 12 2065844 Radiant Cast Optional N S 4 6 8 10 12 30 3102210 Grate Rock Hvy Dty 4 6 8 11 13 31 21825018 Guard Burner 4 6 8 10 12 32 21813129 Weldm t Grate Support 1 1 21813229 Weldm t Grate Support 1 1 21813329 Weldm t Grate Support 1 1 21825334 Weldm t Grate Support 1 1 21825434 Weldm t Grate Support 1 1 33 3103900 Grate Cooking Hvy Dty 4 4 6 6 8 8 10 10 12 12 34 21825031 Brace L...

Page 21: ...Dia Hvy Dty 4 4 4 4 4 4 4 4 4 4 50 21826016 Bracket Thermocouple 3 3 5 5 7 7 9 9 11 11 51 21826011 Bracket Thermocouple Reverse 1 1 1 1 1 1 1 1 1 1 52 1473700 Thermocouple CE 600mm 4 4 6 6 8 8 10 10 12 12 53 2069700 Valve Shut Off 90 1 1 1 1 1 1 1 1 1 1 54 2092626 Pipe Inlet 1 1 1 1 1 1 1 1 1 1 55 8806070 Label Delivery CE Gas Units N S 1 1 1 1 1 1 1 1 1 1 56 8806075 Label Packaging CE Units N S 1...

Page 22: ...iants Stones and Valves are covered for a period of SIX MONTHS All Ceramic Baking Decks are covered for a period of THREE MONTHS The installation of these replacement decks is the responsibility of the purchaser The extended Cyclone door warranty years 3 through 5 is a parts only warranty and does not include labor travel mileage or any other charges EXCLUSIONS Negligence or acts of God Failures c...

Page 23: ...NT FOR FUTURE REFERENCE Please complete this information and retain this manual for the life of the equipment For Warranty Service and or Parts this information is required Model Number Serial Number Date Purchased ...

Page 24: ...nnouncements and events on social media 1307 N Watters Rd Ste 180 Allen Texas 75013 Phone 800 527 2100 Fax 914 576 0605 bakerspride com 4 15 2019 Social icon Square Only use blue and or white For more details check out our Brand Guidelines ...

Reviews: