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Spark  Plug

• Remove  spark  plugs  by  using  plug  spanner.
• Clean  the  spark  plugs.
• Adjust  the  gaps  if  incorrect  by  bending 

outer  electrode  carefully.

Spark  Plug  Gap  : 

0.6  to  0.8  mm.

Spark  Plug

  (2  Nos)  :  CHAMPION  RG  4  HC

General  Maintenance  Information

19

CAUTION  :

  Do  not  drive/run  vehicle  in 

battery  disconnected  condition.  It  may 

lead  to  damage  of  electrical  /  electronic 

components.

Battery  :  12V  -  9  Ah,  MF

 

• Battery  is  located  inside  ‘Side  Cover’  LH.

• Always  ensure  that  battery  electrolyte  level 

is  in  between  max  &  min  level  marks.

• Check  &  top  up  battery  by  distilled  water  if 

electrolyte  level  is  below  min  level  mark.

• Battery  life  would  get  adversely   affected  if 

top  up  with  ‘Tap  Water’.

• Environment  care  must  be  taken  to  dispose 

off  used  battery.  It  is  always  recommended 

to  hand  over  the  same  to  the  Authorised 

battery  /  Bajaj  dealer  for  proper  disposal.

• When  battery  is  found  discharged,  it  is 

advised  to  get  it  charged  immediately.

General  Maintenance  Information

20

Rainy  Season  Care  :

 

• It  is  suggested  to  customer  to  take 

appropriate  care  in  area  of  high  rainfall 

area.  The  appropriate  surface  preventive 

coat  to  avoid  rusting/poor  surface  finish  on 

account  of  adverse  atmospheric  conditions.

• Vehicle  cleaning  to  be  done  with  soft  & 

clean  wet  cloth  to  avoid  scratches  on 

painted  parts.

• Clean  &  lubricate  all  the  important  parts  as 

detailed  in  a  periodic  maintenance  chart.

• Do  not  apply  direct  water  jet  on  painted, 

electrical  /  electronic  parts. 

• Do  not  obstruct  engine  cooling  by  adding 

mud  protection  sheet  from  front.

Front Brake Fluid Level

• Front  brake  fluid  master  cylinder  reservoir  is 

located near RH switch on handle bar.

• To check oil level, keep the vehicle on Center 

stand  with  handle  bar  in  straight  ahead 

position.

• Always  ensure  that  brake  fluid  level  is  above 

‘MIN’ mark given on inspection window.

• Use only DOT 3 or DOT 4 or equivalent brake 

fluid (from sealed container) to top up if reqd.

It  is  advisable  that  brake  fluid  should  be 

replenished  at  every  30,000  Km  or  once  in  two 

years whichever occurs earlier.

Summary of Contents for Pulsar 180 CC DTS-i

Page 1: ...of your Bajaj Pulsar 180 CC DTS i In the rare event of going to a local garage always insist on Genuine Bajaj Spares to ensure safety performance and longer life of your vehicle Should you require an...

Page 2: ...g This indicates that a potential hazard or injury to you or other persons and to the vehicle can happen if the advise provided is not followed Safety and Warning Information Caution This indicates th...

Page 3: ...00 kg cm2 28 4 PSI Rear Solo 2 00 kg cm2 28 4 PSI Rear Pillion 2 15 kg cm2 32 5 PSI Electrical System 12 Volts DC Head Lamp 35 35 W HS1 Pilot Lamp 5 W Each 2 Nos Tail Stop Lamp LED LED Turn Signal Lam...

Page 4: ...s when fuel level in tank reaches reserve level It also blinks when engine RPM cross 9000 RPM mark 4 Tachometer Dial It shows engine speed in RPM 5 Odometer The Odometer shows the total distance that...

Page 5: ...Horn Button Press button for sounding horn D Pass Switch Press the switch to flash the head light It is used to give signal to vehicles coming from opposite side while overtaking Left Handle Bar Switc...

Page 6: ...of Side Cover with hole A provided on Fuel Tank and press Side Cover inside Match the lock plate of Side Cover properly with bracket on Chassis and Lock CAUTION Fit cover as described above to ensure...

Page 7: ...rubber straps TOOL KIT BATTERY Location of Parts 10 A Seat Release Cable Fig B Removal of Seat Front Remove Side Cover LH To remove Seat Front pull Seat Release Cable A to release seat lock Keeping ca...

Page 8: ...without using choke return the choke to OFF position In case of starting trouble by self start the vehicle can be push started However get the self start trouble rectified immediately A Choke OFF B C...

Page 9: ...eously Gear Shifting Sequence 3 2 N 1 4 5 Gear Shifting Lever How to Ride Your Bike 14 Stopping the Vehicle Close the throttle completely Shift the transmission into neutral Bring the vehicle to compl...

Page 10: ...raking of the vehicle When applying the brakes use both front and rear brakes simultaneously Applying only one brake may cause the vehicle to loose control Riding at proper speed and avoiding unnecess...

Page 11: ...heck engine oil level every day before starting the vehicle Always maintain engine oil level between upper lower mark provided on cover RH Engine Oil Level Checking Park the vehicle on level surface o...

Page 12: ...d immediately General Maintenance Information 20 Rainy Season Care It is suggested to customer to take appropriate care in area of high rainfall area The appropriate surface preventive coat to avoid r...

Page 13: ...if a vehicle remains off road for a longer duration more than 15 days The correct careful non use maintenance carried out before storing the vehicle will prevent the vehicle from rusting and from such...

Page 14: ...never reqd RECOMMENDED FREQUENCY Servicing Sr No Operation 1st 2nd 3rd 4th 5th 6th 7th 750 5000 10000 15000 20000 25000 30000 Kms Note More frequent cleaning may be required when driving in dusty cond...

Page 15: ...ch lever front brake lever rear brake pedal lever choke lever As applicable to certain model q 6 Check gear shifter lever for proper position and working q 7 Inspect rear shock absorber for proper set...

Page 16: ...s 20 Replace fork oil at every 20000 kms 21 Clean clutch switch at every 10000 kms If applicable 22 Check adjust clutch accelerator 23 Replace starter clutch bush kit at every 15000 kms 24 Replace eng...

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