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22

Periodic  Maintenance  and  Lubrication  Chart

17.

Rear brake pedal free play

C, A

C, A

C, A

C, A

C, A

C, A

C, A

C, A

18.

Brake lining or pad wear

CL, R

CL

CL

CL, R

CL

CL

CL, R

Replace at every 15000 kms

19.

Brake fluid level / Top up / Replace (If applicable)

C, A, R

C, A

C, A

C, A

C, A

C, A

C, A

R

Replace at every 30000 kms

20.

Master cylinder cup and dust seal (If applicable)

R

R

Replace at every 30000 kms

21.

Caliper piston seal and dust seal (If applicable)

R

R

Replace at every 30000 kms

22.

Brake hose pipe (If applicable)

C, R

C, R

Replace at every 30000 kms

23.

Brake cam & pedal pivot pin

L

L

L

24.

Steering play

C, A

C, A

C, A

C, A

C, A

C, A

C, A

C, A

25.

Steering stem bearing

C, L, R

C,L,R

C,L,R

C,L,R

26.

All fasteners tightness

C, T

C, T

C, T

C, T

C, T

C, T

C, T

C, T

27.

Rear sprocket fasteners

C, T

C, T

C, T

C, T

C, T

C, T

C, T

C, T

28.

Rear wheel rubber shock damper

C, R

C, R

C, R

C, R

Replace at every 10000 kms

29.

Silencer drain hole cleaning

CL

CL

CL

CL

CL

CL

CL

CL

Clean at every 5000 Kms

30.

Cylinder head de-carbonising, valve lapping &
Replace valve oil seals

CL

CL

CL

Clean at every 15000 Kms

31.

Engine air breather tube

R

R

Replace at every 20000 Kms

32.

Drive chain slackness adjustment & lubrication

C, A, L

C,A,L C,A,L C,A,L C,A,L C,A,L C,A,L C,A,L

Lubricate at every 500 kms. 
A- slackness whenever reqd.

RECOMMENDED  FREQUENCY

Servicing

Sr.

No.

Operation

1st

750

2nd

5000

3rd

10000

4th

15000

5th

20000

6th

25000

7th

30000

Kms

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Summary of Contents for Pulsar 150 DTS-i

Page 1: ...t any of our Vehicle Dealers or Authorised Service Centres as per the schedule contained in this booklet Your Bajaj Pulsar 150 DTS i comes with a warranty of 2 Years or 30 000 Kms whichever occurs ear...

Page 2: ...ng Tips 14 General Maintenance Information 15 Engine Oil 15 Battery 17 Monsoon Care 18 Daily Safety Checks 19 Non use Maintenance 20 Periodic Maintenance Lubrication Chart 21 Schedule for Periodic Par...

Page 3: ...provided with the caution The description and illustration in this booklet are not to be taken as binding on the manufacturers The essential features of the type described and illustrated herein remai...

Page 4: ...alpha numeric codes to identify your vehicle from others of the same model and type 1 Frame Number Location On the LH side of steering tube Alpha Numeric 17 digits Engine Number Location On LH side c...

Page 5: ...Min Turning radius 2320 mm Min Ground clearance 165 mm Min Tyre Size Front 2 75 x 17 41P Rear 100 90 x 17 55P 2 Tyre Pressure Front 1 75 kg cm 25 PSI 2 Rear Solo 2 00 kg cm 28 5 PSI 2 Rear Pillion 2...

Page 6: ...er reset button Both trip meter can be reset to zero by pressing the button 8 Trip meter The Trip meter shows the distance traveled since it was last reset to zero 9 Side stand indicator When Side sta...

Page 7: ...e steering turn the handle bar to the left or right Push release the key Turn the key to LOCK position and remove the key To Unlock the Steering To unlock the steering insert the key in steering cum i...

Page 8: ...ise To lock Fuel Tank Cap gently press the cap Fuel Tap Fuel tap lever has following positions ON When fuel level is above Reserve position RES When fuel level is below Reserve position OFF When fuel...

Page 9: ...urned to Left or Right respective indicator will start blinking however the cancellation will take place automatically also when handle bar is throw back in straight position It can also be cancelled...

Page 10: ...tes the electric starter when clutch lever is depressed with transmission in any gear It is recommended to start the engine with the transmission in neutral G Engine Kill Switch The engine kill switch...

Page 11: ...ber cap C provided on Chassis Take out Side Cover CAUTION Remove cover as described above otherwise the lugs may break Fitment of Side Cover LH or RH Match slot D provided on rear side of Side Cover w...

Page 12: ...on battery charge level indicating icon if it flashes indicates battery is in low charged condition show the vehicle to authorised BAL dealer Tool Kit Location It is located below seat 2 rubber straps...

Page 13: ...ds tail lamp to remove seat Fitment of Seat Match insert the bracket 1 of Fig B of seat with slot 2 of Fig B provided below fuel tank rear mounting on chassis Push seat towards fuel tank and align loc...

Page 14: ...llowing first thing in the morning or after a long period of non use whichever is the case Depress the clutch lever completely Kick the kick lever all the way down to its stop briskly a couple of time...

Page 15: ...dding CAUTION Do not operate the starter continuously for more than 5 sec After 3 continuous attempts of cranking the function gets disable for 20 sec NOTE The motorcycle is equipped with a starter lo...

Page 16: ...the gear judiciously according to the speed requirements Drive as far possible in highest gear Fuel Saving Tips Fuel Check fuel lines and connections for leakage Spark plug Inspect and clean spark plu...

Page 17: ...e brake may cause the vehicle to loose control Riding at proper speed and avoiding unnecessary acceleration and braking are important not only for safety and low fuel consumption but also for longer l...

Page 18: ...de Replacement 1st replacement at 750 Kms 1st Frequency service Thereafter at every 10 000 Kms For any other branded oil of equivalent grade replacement frequency will be 5000 Kms Bajaj Auto recommend...

Page 19: ...have to be adjusted whenever required Wheel Puncture Use the recommended levers while removing the Tyre Tube for puncture work This will avoid any damages to the edges scratches on paint of the wheel...

Page 20: ...d battery Bajaj dealer for proper disposal of the same When battery is found discharged it is advised to get it charged immediately CAUTION Do not drive run vehicle in battery disconnected condition I...

Page 21: ...hich ever occurs earlier Monsoon Care It is suggested to customer to take appropriate care in area of heavy monsoon or high rainfall area The appropriate surface preventive coat to avoid rusting poor...

Page 22: ...lines Engine Oil Oil level between upper and lower marks Throttle 1 Correct play in the throttle cable 2 to 3 mm 2 Smooth operation and positive return of the throttle grip to the closed position Ste...

Page 23: ...raised off the ground Spray oil on all unpainted metal surfaces to prevent rusting Avoid getting oil on rubber parts or brake liners Lubricate the control cables Cover the entire vehicle neatly Make s...

Page 24: ...r cover O Ring R R Replace at every 20000 Kms 10 Fuel cock sediment bowl cleaning CL CL CL CL CL CL CL 11 Carburettor float bowl cleaning CL CL CL CL Clean at every 10000 Kms 12 Carburettor rubber duc...

Page 25: ...A 25 Steering stem bearing C L R C L R C L R C L R 26 All fasteners tightness C T C T C T C T C T C T C T C T 27 Rear sprocket fasteners C T C T C T C T C T C T C T C T 28 Rear wheel rubber shock damp...

Page 26: ...ing If applicable C A C A C A C A C A C A C A C A At every 5000 Kms 41 RSA Check gas pressure If applicable C A C A At every 20000 Kms 42 Starter clutch bush kit for dry type If applicable CL R CL R C...

Page 27: ...l Engine Oil Filter Paper Oil Filter Steering Stem Bearing Cone Set If Required Rear Wheel Rubber Damper If Required Drive Chain Link Lock Spark Plug Air Cleaner Element Brake Pad Shoe If Required Val...

Page 28: ...es Steering Stem Bearing Cone Set If Required Rear Wheel Rubber Dampers If Required Engine Air Breather Tube Drive Chain Link Lock Front Fork Oil NIL Type of Service Item Description 120 Days from las...

Page 29: ...ired Drive chain Lock Valve Oil Seals Cylinder Head Gasket Type of Service Item Description 120 Days from last service Days 29500 30000 Kms limit 1 Brake Hose Pipe If applicable 1 1 Master Cylinder Cu...

Page 30: ...directly by the customer Bajaj Auto Limited shall not be liable in any manner to replace them though their dealers will Bajaj Pulsar 150 DTS i give full assistance in preferring such claims on respect...

Page 31: ...for drain interval of 10000 Kms or equivalent grade of SAE20W50 API SL JASO MA for 5 000 Kms drain interval Part C Further this warranty is NOT applicable to 1 Normal maintenance operations like brak...

Page 32: ...ed manner like use of wider tyres loud silencers etc and which in the sole judgement of the Bajaj Auto Limited affects its performance and reliability 12 Vehicles which are not being serviced at recom...

Page 33: ...cl of All Taxes in Rs for Qty packed 57 43 03100802 P0001 55 58 IN ASSAM KARNATAKA MANIPUR M P NAGALAND U P UTTARANCHAL IN OTHER STATES Bajaj Auto Limited Akurdi Pune 411 035 India CLUTCH BOX QTY 1 NO...

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