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Non-Use  Maintenance 

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Non-use  maintenance  is  necessary  if  a  vehicle 

remains  off  road  for  a  longer  duration  (more 

than  15  days**).  The  correct  and  careful  non-

use  maintenance  carried  out  before  storing 

the  vehicle  will  prevent  the  vehicle  from 

rusting  and  from  such  other  non-operational 

damages  like  fire  hazards.

  Clean  the  entire  vehicle  thoroughly.

  Empty  the  fuel  from  the  fuel  tank   (if  fuel  is 

left  in  for  a  longer  time,  the  fuel  will  break 

and  gummy  substance  could  clog  the  fuel 

pump).

 

  Remove  spark  plug  & put  several  drops  of 

engine  oil  into  the  cylinder.  Kick    engine 

over  slowly  a  few  times  to  coat  cylinder 

wall  with  oil  &  install  back  spark  plug.

  Set  the  vehicle  on  a  box  or  a  stand  so  that 

both  wheels  are  raised  off  the  ground.

  Spray  oil  on  all  unpainted  metal  surfaces  to 

prevent  rusting.  Avoid  getting  oil  on  rubber 

parts  or  brake  liners.

  Cover  entire  vehicle  neatly.  Make  sure  that 

storage  area  is  well  ventilated  &  free  from 

any  source  of  flames  or  spark.

  Fill  10%  excess  air  pressure  in  both 

wheels.

   Do  not  apply  oil  on  front  brake  disc,  to 

prevent  rusting.  If  the  front  brake  disc  rusts 

during  storage,  do  not  attempt  to  clean  it 

with  soap  water.  The  rust  will  go  off 

automatically  during  first  few  application  of 

brake.

**  For  Battery  :

a.   Remove  battery  and  keep  it  on  wooden     

    plank,  in  properly  ventilated  area.

b.   Before  taking  the  vehicle  for  use.

  Get  the  battery  recharged  from  the 

Authorised  Service  Center  /  Battery  Dealer.

  Apply  petroleum  jelly  on  battery  terminals.

Preparation  for  regular  use  after  storage  :

  Follow  daily  safety  checks.

Summary of Contents for Avenger 160 Street BS VI

Page 1: ......

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Page 3: ...Paid services We earnestly advise you to avail all these services at any of our Vehicle Dealers or Authorised Service Dealers ASD as per the schedule contained in this booklet They are well equipped w...

Page 4: ...37 23 Warranty Scope Limit 38 23 Battery Warranty Card Notice The description and illustration in this booklet are not to be taken as binding on the manufacturers The essential features of the type de...

Page 5: ...ric Starter Fuel Injection BOSCH FI system Brakes Front Brake Hydraulic disc brake Rear Brake Mechanical expanding shoe Avenger 160 Parameter Parameter Avenger 160 Fuel Tank Capacity Full No Reserve 1...

Page 6: ...on rough road conditions During these conditions the vehicle should be driven at reduced speeds When you apply Front brake under conditions which may lock the wheels you feel a corresponding sensation...

Page 7: ...ycle They are the unique alpha numeric codes to identify your particular vehicle from others of the same model and type 3 Frame Number Location On LH Side of Steering Tube Alpha Numeric 17 Digits Engi...

Page 8: ...bellow Rear Shock Absorber Grab Handle Pillion Back Rest Digital Speedometer Headlamp with DRL Pillion Foot Rest Brake Pedal Brake Disc Visor Number plate Lamp Sensor Disc Front Sensor Disc Rear Fuel...

Page 9: ...y to Right Turn the key clockwise Original position Pull the key out To unlock the steering Insert key in lock and turn anti clockwise Hold the key in this position move the handle bar to Right to rel...

Page 10: ...an dry cloth immediately CAP FUEL TANK There is no fuel cock Always maintain minimum 3 Liter petrol in fuel tank Do not rev engine in standstill condition Don t use adulterated fuel or fuel additives...

Page 11: ...ile vehicle is running it means there is problem in ABS unit 7 Turn Signal Indicator LH RH It blinks when Turn signal switch is turned to L R side 8 7 11 11 9 1 2 10 3 4 5 8 Neutral Indicator Light Wh...

Page 12: ...updating Trip Meter TRIP 4 digits with a decimal point after third digit TRIP icon Rolls over to zero after 999 9 Km continue updating Trip Meter Reset Mode button is provided for selecting resetting...

Page 13: ...ow beam can be selected with this switch High Beam Low beam B Turn Signal Switch When the turn signal switch is turned to Left or Right the corresponding turn signals flash on and off To stop blinking...

Page 14: ...It has 2 positions When igntion switch is ON lighting system will work as per given table Day Time Running Light Day Time Running light is provided inside headlamp Day Time running light gets ON High...

Page 15: ...ve Otherwise the lugs may break A C B D E F Fitment of Side Cover RH Match Side Cover rear bullet D with bracket E located on chassis slide toward front Match Side Cover front bullet with slot F press...

Page 16: ...ion show the vehicle to authorised BAL dealer CAUTION Remove cover as described above Otherwise the lugs may break Tool Kit Location Tool kit is located in tool kit compartment Lid is provided inside...

Page 17: ...nt of mirror Before riding motorcycle be sure to check following items Please give proper importance to these checks and perform all of them before riding motorcycle If any irregularities are found du...

Page 18: ...hat the engine can be started in any gear if the clutch lever is pressed Note Do not let the engine idle longer than 3 minuets otherwise it will overheat Moving Off Check that Center Side stand is up...

Page 19: ...ing the Vehicle Close the throttle completely Shift the transmission into neutral Bring the vehicle to complete stop Turn the ignition switch off CAUTION Do not park on a soft or steeply inclined surf...

Page 20: ...od Fill way tank full up to small mouth brim Run the bike for say 100 km Fill the tank full again in same fuel filling station probably with same fuel dispenser Divide kilometer run fuel quantity fill...

Page 21: ...rly wrap up loose clothes while driving or riding to avoid entangling in wheel or other objects on road Always concentrate on riding for safety Safe Riding Tips Always wear Helmet while driving or rid...

Page 22: ...n Bajaj Genuine Engine Oil for optimum engine performance and warranty benefits It is a specially formulated oil for vehicles with DTS i engines Model Recommended Grade Engine oil Avenger Bajaj DTS i...

Page 23: ...ate of purchase of vehicle How to keep battery healthy Switch Off ignition when engine is not running Get battery checked charged during periodic services Do not press starter button for more than 5 s...

Page 24: ...life of the tyre for better fuel consumption Note Incase the motorcycle is fitted with imported tyres compliance to respective indian standard central motor vehicle rules has been ensured Wheel Punctu...

Page 25: ...o s Use Colin or dish washing detergent solution for cleaning 1 spoon in bucket Remove foreign substances like insect remains road debris using a soft brush Use microfiber cleaning cloths Ex Muslin cl...

Page 26: ...ps if incorrect by bending outer electrode carefully Spark Plug Gap 0 7 to 0 8 mm Spark Plug 2 Nos Champion RG4HC Drive Chain Slackness Chain slackness will have to be adjusted whenever required Std C...

Page 27: ...Drive Chain Lubrication 23 Method of Sealed Drive Chain Lubrication Park vehicle perpendicular to the ground on level surface Clean the chain by using lint free cloth If excessive mud slush found appr...

Page 28: ...your Customer ID to Dealer ASD workshop When you are at Dealership ASD workshop for Free Service you will receive the Unique Coupon Number UCN through SMS in your mobile Please inform the UCN to Deal...

Page 29: ...Notes 25...

Page 30: ...Engine oil Bajaj DTSI 10000 oil Oil strainer Centrifugal oil lter Air cleaner element air filter cover O ring Drain tube cleaning In line fuel filter Inline fuel filter nylon hoses with quick connect...

Page 31: ...e Replace clutch cover gasket Clean body centrifugal filter at 1st free service at 10 000 Kms Replace Air filter element at every 15 000 kms Replace air filter cover O ring along with air filter eleme...

Page 32: ...ndation silent bushes for cracks Silencer drain hole cleaning Wiring harness connections routine Conduit PVC sleeve inspection HT coil connections Primary and Secondary Battery connections health by l...

Page 33: ...C R C R C R C R C R C R C R Replace if required Damaged conduit PVC sleeves protection by applying electrical tape film Apply petroleum jelly on battery terminals Use Midtronics battery tester Use re...

Page 34: ...lean lubricate adjust Replace if required C CL L A C C C C C C CL L A CL L A CL L ACL L A CL L A CL L A CL L A C 25 26 Steering stem bearing Cap steering bearing Plastic Front fork oil seals C CL L C...

Page 35: ...E 90 oil Customer to use OKS chain lub spray at every 500 kms C CL L A C CL L A C CL L A C CL L A C CL L A C CL L A C CL L A C CL L A C CL L A Use recommended AP grease Replace if required Use Limaple...

Page 36: ...and top up if needed 31 C A R C A R C A R C A R C A R C A R R C A R Rear sprocket fasteners for looseness 32 C T C T C T C T C T 33 Rear wheel rubber shock dampers for excess play C R C R C R C R Fai...

Page 37: ...n every service Replace brake oil Master Caliper seals at every 30000kms Use model wise torque values C T C T C T C T Replace rear wheel rubber shock damper if required C R C R C R C R Replace if rubb...

Page 38: ...5000 500 750 7th 6th 5th 4th 3rd Free 2nd Free 1st Free More frequent cleaning may be required while driving in dusty environment C Check A Adjust CL Clean R Replace T Tighten L Lubricate Note Periodi...

Page 39: ...Kms Remarks Ensure model wise tyre air pressure Use model wise torque values C A C A C T C A C A C T C A C A C T C A C A C T C A C A C T C A C A C T C A C A C T C A C A C T 64500 65000 59500 60000 54...

Page 40: ...a box or a stand so that both wheels are raised off the ground Spray oil on all unpainted metal surfaces to prevent rusting Avoid getting oil on rubber parts or brake liners Cover entire vehicle neat...

Page 41: ...Sr No ____________ 3 Set of tools 7 Tyre Fr Make ___________ Sr No ____________ 4 First Aid Kit Rr Make ___________ Sr No ____________ The Vehicle has been delivered to my satisfaction I have underst...

Page 42: ...them directly by the customer Bajaj Auto Limited shall not be Liable to replace them though their dealer however Bajaj Dealers will provide full assistance in referring such claims with respective ma...

Page 43: ...tory periodic parts such as air filter oil filter etc as per periodic maintenance schedule Part C Further this warranty is NOT applicable to 1 Normal maintenance operations like brake clutch adjustmen...

Page 44: ...s performance and reliability 12 Vehicles which are not being serviced at recommended dealers as per the service schedule described or which have not been operated or maintained in accordance with the...

Page 45: ...AND ADDRESS TYPE OF VEHICLE REG NO FRAME NO ENGINE NO Code For Remarks LL Low electrolyte level AE Electrical system needs attention IR Insufficient running of vehicle CB Cover broken BC Broken Conta...

Page 46: ...of claim ________________________________________________Battery Type _______________ Serial No __________________________________________________Date of Fitment ______________ TO BE FILLED IN BY BAT...

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