Bajaj Auto Discover 100 Owner'S Manual Download

Page: 29 / 40

Periodic Maintenance & Lubrication Chart



Tick in the box

after replacing the periodic parts.

RECOMMENDED FREQUENCY

Servicing

Sr.

No.

Operation

1 Free

500

750

2 Free

4500

5000

3 Free

9500

10000

Kms

Subsequent

Every

5000 Km after

Previous Service

1. Water wash & dry the vehicle

Ensure to prevent water

completely



entry in Petrol tank,

Silencer & electrical

Parts. Use caustic free

detergent for washing.

2. Engine oil (Bajaj DTSi 10000 oil)

C,R

Top

BGO DTSi 10W30 for

100cc models.

BGO DTSi 20W50 for

Models above 125cc.

3. Engine oil filter

C,R

4. Oil strainer

5. Body centrifugal filter**

6. Starter Clutch (Dry Type)**

Use recommended

Molycote grease.

7. Spark plug

CL,A,R

CL,A

8. Air cleaner element ***

CL,R

Summary of Contents for Discover 100

Page 1: ...tained in this booklet We earnestly advise you to avail all these services at any of our Vehicle Dealers or Authorised Service Centers Your comes with a warranty of 2 Years or 30 000 Kms whichever occ...

Page 2: ...ranty Scope Limit 34 21 Battery Warranty Card Notice The description and illustration in this booklet are not to be taken as binding on the manufacturers The essential features of the type described a...

Page 3: ...00 rpm 1400 100 rpm Max Net Power 7 7 PS 7500 rpm 11 PS 8000 rpm Max Net Torque 7 85 Nm 5000 rpm 10 80 Nm 5500 rpm Ignition System DC CDI 5 Speed DC Digital CDI AC CDI 4 Speed Spark Plug Champion PRZ9...

Page 4: ...m Height 1087 mm 1086 mm Wheel Base 1305 mm 1305 mm Ground Clearance 162 mm 165 mm Tyre Size Front 2 75 x 17 41 P 2 75 x 17 41 P Rear 3 00 x 17 50 P 3 00 x 17 50 P or 100 90 17 x 17 55 P Tyre Pressure...

Page 5: ...2 nos Neutral 1 7W 1 7W Tail Stop Lamp 5 21W Bulb 5 21W Bulb Turn Signal Indicator 1 7W 1 7W Side Indicator Lamp 12V 10W 4 nos 12V 10W 4 nos Hi Beam Indicator 1 7W 1 7W Speedo Lamp 2W 2 nos 2W 2 nos H...

Page 6: ...rcycle They are the unique alpha numeric codes to identify your particular vehicle from others of the same model and type Frame Number Location On LH Side of Steering Tube Alpha Numeric 17 Digits Engi...

Page 7: ...hotograph is of Discover 125 m c Front Fork EVAP compatible Fuel Tank Nitrox Rear Shock Absorber Carburettor with Manual choke Pillion Foot Rest Gear Change Lever Engine Oil Inspection Window Speedome...

Page 8: ...To Unlock the Steering To unlock steering insert the key in steering cum ignition lock turn it clockwise to OFF or ON position Key A common key is used for Steering cum Ignition lock Fuel tank cap Sid...

Page 9: ...uel tank cap Fuel Tank Cap is locked when pushed pressed back into the place Fuel Tank Cap Fuel Tap Petrol Tank Cap Fuel Tap Fuel Tap Fuel tap lever has following positions ON When fuel level is above...

Page 10: ...Beam Indicator When Headlight is ON Hi beam is selected with engine running Hi beam indicator will glow 7 Fuel Level Indicator It shows available fuel in fuel tank 8 Neutral Indicator It illuminates w...

Page 11: ...when high beam is selected High Beam Low beam B Pass Switch Press the switch to flash the head light It is used to give signal to vehicles coming from opposite side while overtaking C Turn Signal Swi...

Page 12: ...rt engine with transmission in neutral AHO Feature AHO Automatic Headlight ON feature is provided There is no Light switch on RH control switch 10 Ignition switch ON Speedometer lamp Engine OFF Tail l...

Page 13: ...ded on Fuel Tank and press Side Cover inside Match the Side Cover properly with bracket provided on Chassis rotate the key in anticlockwise direction to lock it Removal of Side Cover LH Insert the key...

Page 14: ...uel Tank press Side Cover inside Match Side Cover properly with bracket provided on Chassis fix it with Screw A CAUTION Fit cover as described above to ensure proper fitment A B C Removal of Side Cove...

Page 15: ...AUTION Always fit rubber strap to hold the tool kit securely Loose tool kit would cause rattling noise Battery It is located inside the Side Cover LH Always maintain electrolyte level in each cell bet...

Page 16: ...ide it towards tail lamp to remove seat assembly Fitment of Seat Match insert the bracket 1 of Fig B of seat with slot 2 of Fig B provided below fuel tank rear mounting on chassis Push seat towards fu...

Page 17: ...ition key off condition press the clutch lever operate kick starter lever all the way down for 5 6 times Then release the clutch lever This practice ensures lubrication of clutch components for their...

Page 18: ...to lower gear do not shift at such high speed that engine rpm jumps excessively This may cause engine damage and rear wheel may skid Downshifting should be done at recommended speeds as shown in tabl...

Page 19: ...the motorcycle on a firm level surface with the center or side stand Lock the steering CAUTION Do not park on a soft or steeply inclined surface or the motorcycle may fall over Kms 1st 2nd 3rd 4th 5th...

Page 20: ...ull up to small mouth brim Run the bike for say 100 km Fill the tank full again in same fuel filling station probably with same fuel dispenser Devide kilometer run fuel quantity filled Fuel Check fuel...

Page 21: ...ips Always wear helmets while driving or riding Your helmets should conform to appropriate Indian standards Read thoroughly the instructions in this manual and follow them carefully Avoid unnecessary...

Page 22: ...dealer for the action required to return the motorcycle to a safe operating condition Warning Failure to perform these checks every day before you ride may result in serious damage or severe accident...

Page 23: ...vided on Cover RH Top up with specified grade of oil if the oil level is below lower level mark Engine Oil Capacity Refill at Servicing 1000 ml During engine overhaul 1100 ml Engine Oil Level Checking...

Page 24: ...e work This will avoid any damages to the edges scratches on paint of the wheel Tyre Pressure Keep appropriate tyre pressure as mentioned below to increase life of the tyre for better fuel consumption...

Page 25: ...ed It is advisable that brake fluid should be replenished at every 30 000 Kms or once in two years which ever occurs earlier Battery Maintenance Battery type 12V 5Ah Discover 100 125 12V 2 5Ah Discove...

Page 26: ...mm Spark Plug 2 Nos Champion PRZ9HC or Bosch UR4AC 0 7 to 08 mm Drive Chain Slackness Chain top edge to be kept between the two marks during chain slackness adjustment Chain slackness will have to be...

Page 27: ...ned lubricated as per periodic maintenance schedule Drive Chain Non sealed type Non sealed type chain should be removed cleaned by Nylon brush Kerosene diesel in chain cleaning stand It should be lubr...

Page 28: ...Customer ID to Dealer ASC workshop When you are at Dealership ASC workshop for Free Service you will receive the Unique Coupon Number UCN through SMS in your mobile Please inform the UCN to Dealer ASC...

Page 29: ...vent water completely entry in Petrol tank Silencer electrical Parts Use caustic free detergent for washing 2 Engine oil Bajaj DTSi 10000 oil C R R Top R Top R Top R BGO DTSi 10W30 for Up Up Up 100cc...

Page 30: ...k paper filter R R R 12 Fuel cock sediment bowl cleaning CL CL CL 13 Carburettor rubber duct C R C R 14 Fuel pipe C R C C C R C C R 15 Valve tappet clearance C A C A C A C A C A C A C A C A 16 Non Sea...

Page 31: ...ng or pad C R C R C R R C R C R R Check wear indicator 23 Brake fluid level top up replace C A R C A R Use recommended brake fluid DOT3 DOT4 24 Disc brake assly Check functionality C C C C leakage or...

Page 32: ...ering play C A C A C A C A C A C A C A C A 31 Steering stem bearing C CL L R C CL C CL C CL Check replace if Cap steering bearing Plastic L R L R L R Damaged Use HP Lithon RR3 grease for lubrication 3...

Page 33: ...4 EVAP drain tube cleaning CL CL CL CL CL CL CL CL As applicable to model More frequent cleaning may be required while driving in dusty environment C Check A Adjust CL Clean R Replace T Tighten L Lubr...

Page 34: ...rake liners Lubricate the control cables Cover entire vehicle neatly Make sure that storage area is well ventilated free from any source of flames or spark Fill 10 excess air pressure in both wheels D...

Page 35: ...___ Sr No ____________ 3 Set of tools 7 Tyre Fr Make ___________ Sr No ____________ 4 First Aid Kit Rr Make ___________ Sr No ____________ The Vehicle has been delivered to my satisfaction I have unde...

Page 36: ...ty from the date of purchase as applicable and should be claimed on them directly by the customer Bajaj Auto Limited shall not be Liable to replace them though their dealer will give full assistance i...

Page 37: ...00 kms engine oil level top up at 5000 kms 6 Replacing mandatory periodic parts such as air filter oil filter etc as per periodic maintenance schedule Part C Further this warranty is NOT applicable to...

Page 38: ...Bajaj Auto Limited affects its performance and reliability 12 Vehicles which are not being serviced at recommended dealers as per the service schedule described or which have not been operated or mai...

Page 39: ...DATE NAME OF OWNER AND ADDRESS TYPE OF VEHICLE REG NO FRAME NO ENGINE NO Code For Remarks LL Low electrolyte level AE Electrical system needs attention IR Insufficient running of vehicle CB Cover brok...

Page 40: ...of claim ________________________________________________Battery Type _______________ Serial No __________________________________________________Date of Fitment ______________ TO BE FILLED IN BY BAT...

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Bajaj Auto Discover 100, Owner'S Manual

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