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Baja Outlaw 40, Owner'S Manual

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Baja Outlaw 40 Owner'S Manual Download Page 48

4.4

40 Outlaw

®

S

eCtiOn

 4 • B

ilge

 & u

nderwater

 g

ear

f.  Install  the  thrust  washer,  propeller,  continuity 

washer, thrust hub, propeller nut retainer and 

the propeller nut onto the shaft (figure 4.3.3).

g.  Place a block of wood between the gear case 

and the propeller (figure 4.4.1) and torque the 

propeller nut to recommended manufacturer’s 

specifications. The correct propeller nut torque 

is given in your Engine Operator’s Manual in 

the Owner’s Manual Packet.

h.  secure the propeller nut by bending three (3) 

of the tabs of the propeller nut retainer into the 

thrust hub grooves (figure 4.4.2).

p

rOpeller

(F

ig

. 4.4.1)

gEaR CasE

WOOD BlOCk

p

rOpeller

(F

ig

. 4.4.2)

sECURIng  TaBs

Summary of Contents for Outlaw 40

Page 1: ...Baja Marine Owner s Manual 40 Outlaw Owner s Manual Part Number MRP 1817554 Baja Marine Corporation 2006 R Speed changes you TM ...

Page 2: ...Baja Marine Corporation 2600 Sea Ray Blvd Knoxville TN 37914 For information call 1 865 971 6270 or fax 1 865 971 6716 Internet address http www bajamarine com R Speed changes you TM ...

Page 3: ...t your responsibilities as a boat owner operator Original Equipment Manufacturer OEM Information This section of your Owner s Manual Packet contains information from the manufacturers of equipment installed on your boat Examples include the engine engine control and steering system Throughout the Owner s Manual you will be referred to information provided by manufacturers of specific systems Becau...

Page 4: ...ii 40 Outlaw this page intentionally left blank ...

Page 5: ...e following for boating courses U S Coast Guard Auxiliary U S Power Squadron Canadian Power and Sail Squadrons Red Cross State Boating Offices Yacht Club Contact your dealer or the Boat U S Foundation at 1 800 336 2628 Outside of North America contact your boat dealer and or your governmental boating agency for assistance A book that provides a comprehensive background in boating is Chapman Piloti...

Page 6: ...an Boat and Yacht Council Baja Marine Corporation participates extensively in the American Boat and Yacht Council which is a nonprofit organization that develops and publishes voluntary standards and recommended practices for boat and equipment design construction service and repair We utilize all applicableABYC standards in the construction of our boats Finally Baja sells their products world wid...

Page 7: ...foregoing is the sole and exclusive remedy provided by Baja Marine The Limited Warranty does not cover engines stern drives controls propellers batteries trailers or other equipment or accessories carrying their own individual warranties nor does the Limited Warranty cover engines parts or accessories not installed by Baja Marine The Limited Warranty does not cover cosmetic gel coat finish Boats u...

Page 8: ... Environmental Considerations 1 13 A Fuel and Oil Spillage 1 13 B Waste Disposal 1 14 C Excessive Noise 1 14 D Wake Wash 1 14 20 Nautical Terms 1 15 21 Key to Symbols on Controls Prints 1 16 22 Warning Label Locations 1 17 Section 2 General Boat Arrangement 1 Docking Lifting Trailering 2 1 2 Passenger Locations 2 1 3 Basic Boat Dimensions and Clearances United States Standard S A E 2 2 4 Propulsio...

Page 9: ... Operation 7 5 E Vent Filter 7 5 10 Exhaust Systems 7 5 40 Outlaw Owner s Manual Table of Contents Section 8 Required Inspection Service Maintenance 1 Summary Guide for Inspection Service and Maintenance 8 1 2 Useful Service Information 8 3 3 Inspection Service and Maintenance Protocol 8 4 A Bilge Area 8 4 B Topside and Supplies 8 5 4 Winterization Checklist for Boats Stored on Land8 5 A Boat Stor...

Page 10: ...odels be made Baja Marine is not obligated to make similar changes or modifications to models sold prior to the date of such changes Owner s Manual 40 Outlaw Printed in the U S A May 2006 Baja Marine Corporation A Brunswick Company MRP 1817554 Baja Marine Corporation 2600 Sea Ray Blvd Knoxville TN 37914 For information call 1 865 971 6270 or fax 1 865 971 6716 Internet Address http www bajamarine ...

Page 11: ...equired safety equipment is on board and functions properly See page 1 2 Operating a high performance boat such as a Baja requires different skills than operating other boats Make sure you have the necessary skills and if you are unsure ask your dealer for a demonstration or seek further instruction until you can properly operate your Baja with confidence 1 Safety Labels Safety precautions are giv...

Page 12: ... required navigation lights engine exhaust and ventilation systems 3 Fire Extinguishing System Your boat may be equipped with the optional automatic fire extinguisher system located in the engine compartment In the event of a fire the heat sensitive automatic head in the engine compartment will release a fire extinguishing vapor totally flooding the area The dashboard contains an indicator light f...

Page 13: ...lcohol cooking devices in areas where fresh air can circulate Do not use such devices where there is no noticeable air movement especially in the cabin when anchored moored or docked Do not idle engine without moving boat for more than 15 minutes at a time Inspect exhaust system regularly See Section 8 Required Inspection Service and Maintenance If CO poisoning is suspected have the victim breathe...

Page 14: ...lled head and neck support is also designed to turn a person face up but the turning action is not as pronounced used in calm inland waters or where quick rescue is likely FIG 1 4 3 Flotation Aid Type III vest is designed so conscious wearers can turn face up often designed for comfort while engaged in sports such as skiing FIG 1 4 4 Throwable Devices Type IV horseshoe buoys ring buoys and buoyant...

Page 15: ...ealer or marine supply store for recommendations Mooring lines Fenders Boat hook Waterproof flashlight s Extra batteries for flashlights and portable electronic devices High power spotlight if you intend to boat at night Spare keys Instruction manuals for engine and accessories Lubricating oil Tool kit Assorted screwdrivers Phillips and flat blade Pliers regular vise grip and tongue groove Wrenche...

Page 16: ...ns your boat can handle under calm sea conditions Do not exceed the load capacities stated The number of people on board must be reduced if you go out in poor weather and rough water Above idle speed all passengers must be seated on the seats provided 9 Power Capacity Your boat s engine and accessories were selected to provide optimum performance and service Installing a different engine or other ...

Page 17: ...dards for the capacity shown on the certification plate Any increase from the recommended load capacities will put your boat in jeopardy of capsizing swamping and or sinking In addition Stability may be substantially reduced if equipment is added above the deck Stability is substantially reduced by loose fluids or weight within the hull Keep bilge area as dry as possible 12 Maintain Control On the...

Page 18: ...brella over the hull Depending upon the likelihood of your being in a lightning storm consult your dealer for installation of a lightning rod If caught in a storm stay clear of the lightning rod all attached wiring and all metal parts of the boat Stay out of the water during a lightning storm If caught swimming during a storm get back into the boat and remain there until the storm passes General C...

Page 19: ...e going A float plan describes your intended cruising course and itinerary boat description and your expected time and date of return Give the float plan to a friend or relative so they can give the information to a national boat agency like the U S Coast Guard in the event you fail to return 15 Water Sports A Swimming Do not permit anyone to swim from a moving boat or a boat with an engine runnin...

Page 20: ...ect diving flags See Figure 1 10 2 Keep at least 30 meters 100 feet away Sport Divers Flag Red flag with diagonal white stripe marks a diver in the water Code Alpha Flag Blue and white pennant designates boat being used in dive operations In General When engaged in water sports be safe and courteous to others sharing the water Be considerate to fishermen Do not water ski in congested areas Keep th...

Page 21: ...y be brought in over the stern If the person is injured or cannot get into the boat a rescuer should put on a PFD with a safety line attached to the boat and enter the water to assist the victim Handle the victim with care Spinal injuries may have occurred C Fire Fire is a serious boating hazard Boats can burn quickly Do not remain on board and fight a fire for more than a few minutes If the fire ...

Page 22: ...ith soft ground Do not attempt to have your boat towed by other than a trained and competent service such as the Coast Guard or a salvage company Recreational craft are not designed to tow other recreational craft G Propulsion Control or Steering Failure If the drive train fails or the controls or steering do not respond properly or at all Shut off engine Put out the anchor to prevent drifting Det...

Page 23: ...egistro Italiano Navale Italy 3 Det Norske Veritas Norway 4 Securite des Nauires Canada 5 J C I Japan Craft Inspection Japan 6 N K K Nippon Kaiji Kyokai Japan 7 B S I British Standards Institute England 8 Ministerio Obras Publicas Y Transporters Spain 9 EC Recreational Craft Directive European Community Further information concerning these requirements may be obtained from Baja Marine Customer Ser...

Page 24: ...e flow through waste systems to prevent discharge in such areas Bag all refuse until it can be disposed of ashore Regulations prohibit disposal of plastic anywhere in the marine environment and restrict other garbage disposal within specified distances form shore C Excessive Noise Many areas regulate noise limits Even if there are no laws courtesy demands that boats operate quietly D Wake Wash Pow...

Page 25: ...d deck come together the sides of the boat in the cockpit area Hatch an opening in the deck to provide access below Head toilet or toilet area in a boat Headroom vertical distance between the deck and cabin or canopy top Helm steering and controls console Hull the lower part of a boat beneath the deck and cockpit that provides buoyancy to float the weight of the craft and its load Keel the major l...

Page 26: ...POINT OR PROPER LOCATION OF SLING ENGINE START ENGINE STOP FUEL LEVEL FUEL FILTER ENGINE ENGINE COOLANT ENGINE COOLANT WATER JACKET TEMPERATURE ENGINE OIL PRESSURE WARNING ELECTRICAL HAZARD FIRE RISK NO OPEN FLAME NO SMOKING ROTARY CONTROL QUANTITY INCREASES WITH WIDTH OF SYMBOL FRESH WATER BASED COOLANT LEADED FUEL UNLEADED FUEL WASTE WATER SEWAGE FUEL GENERAL DIESEL FUEL LIFT POINT ELAPSED TIME ...

Page 27: ...ealth and Safety Code 25249 5 13 Fisheries and Oceans Canada Coast Guard Peches et Oceans Canada Garde cotiere Canada BUILDER CONSTRUCTEUR MODEL MODELE BAJA MARINE CORPORATION AGC THE MANUFACTURER CERTIFIES THAT THIS PRODUCT COMPLIES WITH THE CONSTRUCTION STANDARDS FOR SMALL VESSELS LE FABRICANT CERTIFIE QUE CE PRODUIT EST CONFORME AUX NORMES DE CONSTRUCTION DES PETITS BATEAUX NO no POXV 1454 Baja...

Page 28: ...40 Outlaw 1 18 R Speed changes you TM This Page Intentionally Left Blank ...

Page 29: ...the swim ladder Boat motion can be erratic You can fall overboard or be injured by hitting something in or on the boat All persons must be in cockpit area or cabin and be prepared for sudden boat movement Use front or bow deck area only during anchoring mooring or emergencies WARNING Wet decks are slippery You can be seriously injured if you slip and fall Wear slip resistant footwear secured to yo...

Page 30: ...down Triple 46 Draft stern drive up in trailering position 41 Dry Weight Twin 9 300 pounds Dry Weight Triple 12 000 pounds Fuel Capacity 296 gallons Height Dimensions Keel To Top Of Windshield 79 From Waterline to Top of Windshield 59 8 6 Beam FIG 2 2 3 Boat Dimensions and Clearances Fig 2 2 1 42 7 79 Specification measurements are approximate and subject to variance Stern Drive Inboard Outboard E...

Page 31: ...lso known as an inboard outboard engine See Figure 2 2 2 This type of propulsion system has the engine inside the boat secured to the hull s stringers at the rear end of the hull The stern drive unit also called the lower unit because it hangs below the hull is part of the propulsion system that attaches to the outside of the hull or transom The stern drive unit pivots to steer the boat For engine...

Page 32: ...AYOUT FIG 2 4 1 FWD REAR AFT LEFT PORT RIGHT STBD Cleat Cleat Deck Hatch Shift Throttle Controls Steering Wheel Helm Seat Passenger Seat Glove Box Cleat Cleat Deck Hatch Aft Seating Anchor Storage Engine Hatch Inspection Plate Swim Platform Fuel Fill Bow Rail Gauges Compass Cleat Cleat ...

Page 33: ...ive and propeller away from the transom Trimming DOWN rotates the stern drive and propeller closer to the transom When the stern drive is trimmed DOWN the bow of your boat is being forced down If the trim is in the full DOWN position when accelerating from idle to plane the boat will plane faster with less bow rise Once on plane the stern drive unit can be trimmed UP slightly This will raise the b...

Page 34: ...especially pronounced when running the engine at high horsepower output To correct the listing adjust the trim tabs to level the boat When the boat is level right to left the steering effort will be the same for right and left turns Lower the trim tab on the listing lower side by pushing the top half of the rocker switch in one half second bursts until the boat is righted Using both switches to lo...

Page 35: ...the ignition shutdown switch since the boat will stop when the operator can no longer control the boat However unexpected engine shutdown may result in unintentional harm For example a passenger may lose balance and fall or control could be lost during docking No specific guidelines can be given for switch use The ultimate decision of when to use an ignition shutdown switch rests with the operator...

Page 36: ...must be on while underway from sunset to sunrise or in conditions of reduced visibility Underway means the boat is not docked or at anchor Trolling or drifting with engine off is considered underway and navigation lights must be used See Figures 2 8 1 and 2 8 2 If you are anchored in open water i e where other boats can approach yours you must display your anchor light a white light that can be se...

Page 37: ...Make sure you have read and understand the dangers of Carbon Monoxide CO information in this manual Bilge blower on for at least four 4 minutes Feel to confirm airflow at hull vent on hull side Inspect bilge area for visual and odor confirmation that there are no fuel leaks Throttle only position handle pumped before starting if necessary Oil pressure engine temperature voltage OK after starting a...

Page 38: ...R REQUIRES SPECIAL SKILLS MAKE CERTAIN YOU PRACTICE HOW TO MANEUVER A BOAT AND TRAILER AND GET TRAINING BEFORE TOWING LAUNCHING AND LOADING YOUR BOAT An improper trailer can cause structural damage to the hull A damaged hull can be unsafe it could cause the boat to sink Use a trailer that can properly support the boat s weight and shape Get professional help in picking the right trailer for your b...

Page 39: ...mpartment If fumes in the engine compartment do not disappear do not turn on blower or start engine Get help from trained and experienced persons before using the boat Turn on blower for four minutes then restart engine Assist passengers back into the boat 4 Boarding DO NOT overload the boat Board one person at a time and give assistance as needed Transfer gear and equipment by handing it from a p...

Page 40: ...engine or operating any switches on the boat If you DO NOT smell gasoline 1 Check all fluid levels and any other necessary checks as specified in Section 8 and in the engine manual 2 Check that water level in bilge is minimal Verify that the bilge pump is operating by turning the bilge pump switch to MANUAL and listening for the pump running and check to see that bilge water is being pumped overbo...

Page 41: ... FIND AND FIX THE PROBLEM Fig 3 5 3 IF OIL PRESSURE GOESABOVE OR BELOW OPERATING RANGE SHUT ENGINE DOWN IMMEDIATELY GET TRAINED HELP TO FIND AND FIX THE PROBLEM 8 Shifting to Drive the Boat Bring throttle lever all the way back Once done the drive is ready to shift Move shift lever either forward or reverse Then move throttle lever forward the drive unit will engage and boat will start to move slo...

Page 42: ... The system must be filled with hydraulic oil meeting Mil Spec H 5606 A R e f er to O w n er s Pa c k et f or I n s tructio n s a n d w a rr a n t y Information Failure of the steering system will cause loss of control of your boat Any change in steering such as looseness tightness binding etc must be checked immediately by your Baja dealer WARNING Hydraulic Steering System Fig 3 6 1 Steering Whee...

Page 43: ...be inspected at least twice a year by your Baja dealer The power steering pump fluid level MUST be checked every time prior to using the boat Refer to the steering system information in your Owner s Packet See section 8 of this manual for inspection service and maintenance recommendations Power Steering System Fig 3 7 1 power steering cylinder steering cable Fluid return line Fluid pressure line F...

Page 44: ...3 8 Section 3 Using Your Boat 40 Outlaw this page intentionally left blank ...

Page 45: ...ain the bilge Figure 4 1 1 C Bilge Pumps A bilge pump and float switch are located in the bottom of the bilge Figure 4 1 2 The bilge pump is manually activated from the switch panel located on the helm Before starting the engine press the bilge pump switch so that the switch light comes ON Make sure the pump is working by opening the engine compartment listening to hear the pump running and check ...

Page 46: ... will be adequate ventilation when you are moving slowly The blowers may also remove deadly carbon monoxide CO which may be in the bilge Run blowers when using the generator or engine 2 Engines and Stern Drive A Maintenance and Service Enginefailureawayfromshorecanbedangerous You must follow the recommended maintenance schedule to best ensure trouble free operation of your engine and stern drive B...

Page 47: ...utral and put tape over ignition switch key slot b Straighten the bent tabs on the propeller nut retainer Figure 4 3 1 c Place a block of wood between the gear case and propeller to stop propeller from rotating and remove propeller nut Figure 4 3 2 d Remove the propeller nut retainer the thrust hub and the continuity washer Figure 4 3 3 and put them in a secure place Pull the propeller straight of...

Page 48: ... gear case and the propeller Figure 4 4 1 and torque the propeller nut to recommended manufacturer s specifications The correct propeller nut torque is given in your Engine Operator s Manual in the Owner s Manual Packet h Secure the propeller nut by bending three 3 of the tabs of the propeller nut retainer into the thrust hub grooves Figure 4 4 2 Propeller Fig 4 4 1 gear case wood block Propeller ...

Page 49: ...el from siphoning out in the event of line failure See Figure 5 1 1 and 5 1 2 In an emergency situation remove the anti siphon valve if the engine is not getting fuel NOTE Replace with new anti siphon valve or fuel shut off valve as soon as possible as anti siphon protection is required by federal law ANTI SIPHON VALVE OPEN ANTI SIPHON VALVE CLOSED SPRING PRESSURE PUSHES THE SEALING BALL CLOSED TO...

Page 50: ...to taking on fuel Any ignition sources should be extinguished before filling the fuel tank Close all ports window doors and hatches to prevent gas fumes from accumulating in the cabin Fueling should never be done at night except in well lighted areas Always keep the fuel nozzle in contact with the fuel fill plate or the edge of the fuel tank opening throughout the filling process Allow areas where...

Page 51: ...e in contact with filler pipe to prevent static sparks Fill level fill less than rated capacity of tank allow for fuel expansion Trim fuel weight distributed equally D After Fueling Checklist Doors hatches open Sniff test if fuel fumes remain operate blowers until fumes are gone Fuel tank secure filler cap Spills wipe dispose of rags ashore Fuel Fill Location Fig 5 3 1 Fuel Tank Opening Fuel Fill ...

Page 52: ...40 Outlaw 5 4 Section 5 Fuel System this page intentionally left blank ...

Page 53: ...l must be between the lower and upper markings Replenish only with distilled water Do not use metal funnels Coat battery terminal clamps with silicone grease Keep batteries clean and dry Battery life is shortened if it is drained to zero charge before recharging It is recommended that a battery not be discharged more than 50 percent If the battery does become run down recharge it as soon as possib...

Page 54: ...dash The fuse panel uses automotive type fuses to protect these accessories REPLACE ONLY WITH A FUSE OF THE SAME AMPERAGEand type The amperage is marked on the side of the fuse 2 Electrolytic Corrosion Zinc Anodes Electrolytic corrosion of metals on power boats can result in rapid and serious deterioration of metal parts You must set a regular schedule and look for the possibility of electrolytic ...

Page 55: ...e anode and reference electrode are attached to the electrode assembly under each stern drive unit The solid state controller is mounted within a plastic housing on the transom in the bilge Maintenance The Mercathode system must be tested to ensure adequate output The test should be performed every 100 hours or annually Contact your authorized Baja dealer to arrange for this test Refer to the engi...

Page 56: ...re use or reproduction is expressly prohibited unless written permission of Baja TO EngInE RUn CIRCUIT 16 aWg PURPlE BlaCk 16 aWg PURPlE BlaCk lanyaRD sTOP sWITCh B EXhaUsT 12 aWg RED TO EXhaUsT BREakER fROM IgnITIOn sWITCh I 16 aWg PURPlE BlaCk TO EngInE B RUn Off I B s sTaRT 16 aWg yEl RED TO sTaRTER sOlEnOID shIfTER s nEUTRal safETy sWITCh 20a 12 VOlT DC fROM EngInE 12 aWg RED BlaCk a ...

Page 57: ... aWg RED 14 aWg gREEn 14 aWg PURPlE 14 aWg PURPlE 8 aWg BlaCk BlOCk 8 aWg RED TO 80 aMP BREakER sTBD PORT TRaIlER sTBD PORT 8 aWg BlaCk 8 aWg RED TRaIlER lIMIT sWITCh sTBD TRIM PUMP MERCURy DIODE DRIVE haRnEss PaRT nUMBER 1476811 MERCURy DIODE DRIVE haRnEss PaRT nUMBER 1476829 TRIM gUagE TO sTBD TaB TO PORT TaB COnTROl MODUlE 3 Way JUnCTIOn BlOCk sTBD TRIM PUMP TO RElay TO TaB aCC BREakER TO gROUn...

Page 58: ... 14 AWG RED WITHA GRAY STRIPE 9 LIGHTS 10 STEREO 11 ACC ANC 12 BILGE PLUG 3 LABEL WITH THE LETTER B 4 4 Way Deutsch DTP Series Receptacle Secondary Lock WP 4P Receptacle DTP04 04P 3 HORN 4 EMPTY 1 BLOWER MAIN OUT 2 BLOWER MAIN IN LABEL WITH THE LETTER B 4 SEALING PIN 3 10 AWG ORANGE WITH AYELLOW STRIPE 10 AWGYELLOW WITH A PURPLE STRIPE 1 10 AWGYELLOW WITH A PURPLE STRIPE 2 PLUG 3 1 HATCH UP 2 HATC...

Page 59: ... AWG ORANGE WITH A BLACK STRIPE 8 14 AWG RED WITHA GRAY STRIPE 9 LIGHTS 10 STEREO 11 ACC ANC 12 BILGE PLUG 3 LABEL WITH THE LETTER B 4 4 Way Deutsch DTP Series Receptacle Secondary Lock WP 4P Receptacle DTP04 04P 3 HORN 4 EMPTY 1 BLOWER MAIN OUT 2 BLOWER MAIN IN LABEL WITH THE LETTER B 4 SEALING PIN 3 10 AWG ORANGE WITH AYELLOW STRIPE 10 AWGYELLOW WITH A PURPLE STRIPE 1 10 AWGYELLOW WITH A PURPLE ...

Page 60: ...0 7 10 10 10 1 4 10 21 13 1 2 g a O R A N G E 1 2 g a B L A C K 10 10 10 10 13 13 10 10 13 13 10 0 48 16ga YELLOW 25 22 26 12ga BLACK 14ga DK BLUE LABEL CABIN 26 51 14ga BLACK LABEL 12V DC 12ga ORANGE 133 5 16 31 0105 027 RED BOOTS 2 13 30 19 10 10 10 300 105 300 21 SPLICE INDLT 1 2 3 B O A T C B L 5 16 LABEL IND LT LABEL SWIVEL LT LABEL TV 14 ga DK BL UE 14 ga BL AC K LABEL STRIP DECOR LABEL STRI...

Page 61: ...a 75a 75a 6 RED 6 BLACK INSTRUMENT PANEL TO PORT ENGINE HARNESS CONNECTION 16 PINK 16 LT BLU WHI 16 YEL RED WHI 16 TAN BLU WHI 16 GRY WHI 16 PUR WHI 16 TAN WHI 16 BRN WHI 8 7 4 5 6 3 1 2 FROM PORT ENGINE 1 4 3 2 10 BLACK 10 BLACK 10 RED GRN 10 RED WHI 15a 15a FROM PORT ENGINE FROM STBD ENGINE FROM PORT ENGINE FROM STBD ENGINE STBD HOUR METER GAFFRIG ONLY FROM STBD ENGINE 8 RED MAIN DC NEGATIVE 2 B...

Page 62: ...CK E LABEL S HR METER 16 PURPLE 16 BLACK D 10 80 LABEL FLOAT 16 BRN WHT 16 BROWN 16 BLACK G PORT 8 BLACK C REAR VIEW MOLDED MALE TRIM PLUG 14 LT BLUE RED TAPE PORT TRIM 14 LT BLUE 14 PURPLE 14 RED 8 BLACK A 5 16 14 LT BLUE 14 RED MOLDED MALE TRIM PLUG 14 LT BLUE 14 PURPLE CENTERTRIM 14 LT GREEN CENTER TRIM 12 12 REAR VIEW SPLICE 7 10 12 12 12 25 37 33 28 1 4 L T G R E E N 1 4 L T B L U E 4 AMP 10 ...

Page 63: ... PORT OIL ALARM 8 CNTR OIL ALARM 1 PORT RUN 2 CNTR RUN 3 STBD RUN 4 PORT START SEALING PIN 12 16 AWG TAN WITH A BLUE AND BLACK STRIPE 8 16 AWG TAN WITH A BLUE AND GREEN STRIPE 9 16 AWG TAN WITH A BLUE AND WHITE STRIPE 7 16 AWG PINK 10 PLUG 5 LABEL WITH THE LETTER H 4 PLUG 5 15 15 15 14 START CIRCUIT 16 AWG YELLOW WITH A RED AND BLACK STRIPE 20 AMP FUME DETECTOR 16 AWG BLACK STEREO REMOTE 16 AWG DA...

Page 64: ...Receptacle 1 12 VOLT 2 DOCKING LIGHTS 12 AWG ORANGE 1 12 AWG ORANGE WITH A RED STRIPE 2 1 PORT BLOWER 2 CENTER BLOWER 3 STBD BLOWER 4 EXHAUST 4 14 AWG RED 3 14 AWGYELLOW WITH A GREEN STRIPE 1 14 AWGYELLOW WITH A WHITE STRIPE 2 14 AWGYELLOW WITH A BLACK STRIPE 3 CO MONITOR 4 DEPTH FINDER Secondary Lock W6P 5 PORT SEAT 6 STBD SEAT 7 TABS 8 NAV ANC LTS 6 Way Deutsch DT Series Receptacle 9 LIGHTS 10 R...

Page 65: ...s Cockpit Side Panels Depth Finder Opt Driver Side Strb Dash Panel Freshwater Flush Opt Engine Compartment Strb Side Under Starter Fuel Fill Vent Combo Midship Port Side Fuel Tank Cockpit Under Center Floor Fume Detector Opt Gauge Driver Side Strb Dash Detector Engine Compartment Fuse Panel Under Dash Strb Side Garboard Drain Plug Transom Under Drive Unit Horn Bow Strb Side Hour Meter Dash Integra...

Page 66: ...pors caused by the fire REFER TO OWNER S MANUAL PACKET FOR INSTRUCTIONSAND WARRANTYINFORMATION ON FIRE EXTINGUISHER SYSTEM 3 Fire Extinguisher Port Boats not equipped with the automatic fire extinguisher option are equipped with a fire extinguisher discharge port See Figure 7 2 2 In the event of a fire a fire extinguisher can be inserted through the port and discharged into the engine compartment ...

Page 67: ...s that must be followed 1 Never sit on the swim platform when boat is moving 2 Before using or extending the ladder make sure engine is off and prop is stopped 3 It may be difficult to extend the ladder while in the water so it important to leave the ladder down if swimmers are in the water 4 Always make sure ladder is secure before starting engine 7 Depth Finder Optional The depth finder that may...

Page 68: ...r untreated or of any waste derived from sewage The EPA standards further state that this shall not be construed to prohibit the carriage of Coast Guard certified flow through treatment devices which have been secured so as to prevent such discharges They also state that waters where a Coast Guard certified marine sanitation device permitting discharge is allowed include coastal waters and estuari...

Page 69: ...s this will flood the vent filter and render it useless Filter replacement will then be required See Parts Manual for correct replacement filter 10 Exhaust Systems Your boat comes with a choice of different exhaust systems Below is a description of the standard and optional systems on your 40 Outlaw Thru Hub Exhaust standard Thru hub exhaust propellers consist of a round barrel to which the blades...

Page 70: ...40 Outlaw 7 6 Section 7 Options Accessories this page intentionally left blank ...

Page 71: ...anual Fuel Filter Replace Engine Manual Mounts Fasteners Tighten Engine Manual Oil and Filter Replace Engine Manual Oil Level Check Engine Manual Fuel System Connections lines Check for leaks Engine Manual Tanks Check for leaks Owner s Manual Sec 5 Use in salt water or other severe operating conditions requires shorter maintenance service intervals May not be on your boat Routine inspection servic...

Page 72: ...or damage Always after striking object Seaworthiness Bilge drain plug Installed and tight Owner s Manual p 4 1 Hull damage Stern drive Check for loose damaged or missing parts Always after striking object Stern Drive Fluid level Check level Engine Manual Fluid Replace Engine Manual Topside Supplies Check for loose damaged or missing parts Owner s Manual p 8 5 Trim Tabs Fluid Check and add as neede...

Page 73: ...N NUMBER STATE HULL SERIAL NUMBER WARRANTY REGISTRATION DATE ENGINE MAKE MODEL SERIAL NUMBER GEAR MAKE REDUCTION RATIO SERIAL NUMBER PROPELLER SIZE PART NUMBER SHAFT SIZE DIAMETER X LENGTH MATERIAL FUEL CAPACITY WATER CAPACITY KEY NUMBER IGNITION DOOR SELLING DEALER CITY STATE LENGTH BEAM DRAFT VERTICAL CLEARANCE ESTIMATED WEIGHT ...

Page 74: ...en stained by oil the stain can be removed using a bilge cleaner available from your dealer or a marine store 3 Fuel System Inspect the entire fuel system for evidence of leakage including the fuel tank fill lines and vents Any stain around a joint could be an indication of a leak Test all fittings with a wrench to be sure they are not loose but do not forcefully overtighten the fittings Clean fue...

Page 75: ...ck all wiring for proper support Check all wiring insulation for signs of fraying or chafing Check all terminals for corrosion corroded terminals and connectors should be replaced or thoroughly cleaned Tighten all terminals securely and spray them with light marine preservative oil 5 Fittings Hoses and Clamps Inspect the entire bilge area for evidence of damage or deterioration Evidence of deterio...

Page 76: ...air is coming from vent Anchor lines and gear should be inspected and replaced if necessary Make sure the hull drain plug is in place and tight Clean bilge thoroughly if it was not done at lay up Check all engine fluid levels Keep under a trickle charge When placing battery back into service remove excess grease from terminals recharge as necessary and reinstall in boat D Fuel Systems Gasoline Fil...

Page 77: ... steering output shaft and exposed steering cable end with appropriate lubricant Lubricate cable end guide pivot point with SAE 30W engine oil Check power steering fluid level in the power steering pump reservoir Inspect all hydraulic hoses for leaks Keep hoses from rubbing on moving parts and from contact with hot engine parts Check all fittings clamps and bolts for tightness every month Check po...

Page 78: ...Stocked with a variety of appropriate tools 4 Fire Exgtinguisher Available 5 Cell Phone Fully charged Boat Systems 1 Bilge Pumps Working Discharge any appreciable amounts of water overboard 2 Blowers Working Sniff the bilge engine compartment for fuel odor 3 Navigation Lights Working Have spare bulbs and if applicable fuses aboard 4 Radio Electronics Working 5 Horn Working 6 Trim Tabs Full range o...

Page 79: ...tery Switches In the ON position 2 Fuel Valves Diesel Only Open 3 Engine Alarm Test Should sound after a few seconds 4 Gear Shift Throttle Controls In NEUTRAL and IDLE positions Starting the Engine 1 Gearshift Throttle Controls Shift in NEUTRAL Refer to your Engine Owner s Manual for startup procedures for your specific engine 2 Ignition Turn ignition keys on the helm clockwise until engine starts...

Page 80: ...heck idle and shift Listen for abnormal noises and visually check the engine compartment D Returning to Port General 1 Passengers Crew Instructed in duties for line handling 2 Lines and Fenders Ready for use Boat Systems 1 Navigation Lights Turned OFF when secured 2 Anchor Light ON if necessary 3 Bilge Engine Compartment Sniff the bilge engine compartment for fuel odor Run the bilge blowers if nec...

Page 81: ...ly Closed handle perpendicular to hose F If the Engine Does Not Start No Starter Motor Response 1 Check battery switch is in the ON position 2 Check the main circuit breaker 3 Check gearshift throttle control levers in the NEUTRAL positions 4 Check battery condition for sufficient charge 5 Check battery cable connections tight and free from corrosion 6 Check starter motor and solenoid connections ...

Page 82: ...klist Any safety or operational equipment added to your boat after delivery should be checked for seaworthiness and proper working condition Use the area below to list any equipment and the proper operating condition of that equipment before getting underway Equipment Proper Operating Condition ...

Page 83: ...d Inspection Service Maintenance 10 Maintenance Log Follow the recommended maintenance listed on pages 1 2 of this section and keep a record of this and ALL maintenance performed on your boat Date Maintenance Description Engine Hours ...

Page 84: ...8 14 40 Outlaw Section 8 Required Inspection Service Maintenance Maintenance Log Cont d Date Maintenance Description Engine Hours ...

Page 85: ...start and end of the boating season may suffice In southern climates an application of wax every three months will be required for adequate protection REFERTOTHEYachtBright PAMPHLETINYOUR OWNER S MANUAL PACKET FOR INSTRUCTIONS AND WARRANTY INFORMATION 3 Stains Scratches Although gelcoat and painted surfaces are resistant to deep stains a need for cleaning will occasionally arise But the use of som...

Page 86: ...ruments bright and clean Refer to the Owner s Manual Packet for instructions and warranty information 6 Acrylic Plastic Sheeting Plastic Glass Never use a dry cloth or duster or glass cleaning solutions on acrylic To clean acrylic first flood it with water to wash off as much dirt as possible Next use your bare hand with plenty of water to feel and dislodge any caked dirt or mud A soft grit free c...

Page 87: ...ytime dry any canvas part in a conventional dryer because shrinking may occur All metal components of the canvas should be rinsed with fresh cold water and exposed components wiped dry to maintain appearance and working order 8 Exterior Upholstery Fabric Exterior fabrics should be cleaned with a sponge or very soft scrub brush and a mild soap and warm water solution After scrubbing rinse with plen...

Page 88: ...9 4 Section 9 Care Refinishing 40 Outlaw This Page Intentionally Left Blank ...

Page 89: ... Head System 7 4 Holding Tank 7 5 Horn 7 3 Hull Indentification Number HIN iv I Ignition Shutdown Switch 2 7 L Layout Deck 2 4 Lifting 2 1 Lights Navigation Anchor 2 8 Load Capacity 1 6 N Nautical Terms 1 15 O OEM i Options Accessories Locations 7 1 Owner s Manual Packet i P Passengers Instruction 3 4 Locations 2 1 Personal Flotation Devices PFDs 1 2 1 4 3 3 Power Capacity 1 6 Power Trim 2 5 Prope...

Page 90: ...Index 40 Outlaw This Page Intentionally Left Blank ...

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