Baja motorsports SD65 Sand Dog Setup Instructions Download Page 7

Page: 7 / 8

Brush guards

11. Attach cross brush guards C and D to brush guards A and B using

55mmx8mm allen head bolt, beveled spacer and lock washer.

Brush guard C

Brush guard D

12. Attach side brush guards to frame and

brush guards A and B using 45mmx8mm allen

head bolt, 8mm nut and beveled spacer.

13. Attach rear brush guard to frame

using 13mm bolt, spacer and washer.

8mm nut

beveled spacer

45mmx8mm allen

head bolt

beveled spacer

55mmx8mm allen

head bolt

lock washer

13mm bolt

spacer

washer

Summary of Contents for SD65 Sand Dog

Page 1: ...1 Remove cardboard carton Removal from Crate SD65 Sand Dog Go Kart Set up Instructions 2 Remove plastic covering hardware and all parts provided ...

Page 2: ...eering knuckle attached Rear wheel Headrests Rear shock absorbers Wheel covers Brush guards A and B Brush guards C and D Side Brush guards Hardware needed for assembly will come attached to brush guards Brush guard vinyl wraps ...

Page 3: ... Front wheels Shock bracket 4 Attach front wheel steering knuckle to a arm using 12mm bolt and nut Torque to 35 ft lbs 5 Attach tie rod to front wheel steering knuckle using castle nut Be sure to secure with cotter pin Front wheel steering knuckle A arm Tie rod Front wheel steering knuckle Castle nut Cotter pin ...

Page 4: ...ear axle using washer castle nut and cotter pin Attach wheel dust cover Cotter pin Washer Castle nut Dust cover 6 Remove and discard left and right rear stabilizer bar replace with rear shocks using 8mm bolts and nuts Torque to 17 ft lbs Frame Swing arm Rear shocks ...

Page 5: ... be attached to steering shaft attach to frame using steering shaft bracket and 8mm bolts and nuts Torque to 17 ft lbs Steering shaft Steering shaft bracket 9 Attach the driver and passenger headrest Insert headrest brackets into slot on top of seat and push down Headrest brackets ...

Page 6: ...uards 10 Attach A and B brush guards to frame using 45mmx8mm and 55mmx8mm allen head bolts see above photos Brush guard A Brush guard B 45mmx8mm allen head bolt 8mm nut beveled spacer beveled spacer 55mmx8mm allen head bolt beveled spacer ...

Page 7: ...ush guard C Brush guard D 12 Attach side brush guards to frame and brush guards A and B using 45mmx8mm allen head bolt 8mm nut and beveled spacer 13 Attach rear brush guard to frame using 13mm bolt spacer and washer 8mm nut beveled spacer 45mmx8mm allen head bolt beveled spacer 55mmx8mm allen head bolt lock washer 13mm bolt spacer washer ...

Page 8: ...ners manual for proper starting instructions WARNING This engine may be shipped with packing oil This oil should be drained and replaced with new oil as described in the owners manual Never attempt to start engine without first replacing engine oil with proper amount and grade as described in the owners manual Gas and Oil 16 Attach vinyl wraps to frame ...