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©

 2010 Baja, Inc. All Rights Reserved.

MAINTENANCE

CLUTCH MAINTENANCE

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lubrication. If the clutch becomes too dirty or lacks lubrication, 
the clutch will begin to stick, which could cause the mini bike 
     

To clean and lubricate the clutch:

„

  Turn engine off and allow to cool completely.

„

 Z  

„

 8                 

   

„

  Add a few drops of 30W motor oil to the clutch bearing to 

lubricate. Do not allow oil to get inside the clutch itself.

„

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through bearing surface.

„

 Z  

WARNING:

[           
7         
          
serious personal injury.

CLEANING

A thorough cleaning of the mini bike is a necessary part 
of maintenance. It will help keep the mini bike looking and 
performing at its best. Proper cleaning can also extend the 
life of the mini bike.

@          
             
    N             
especially on the engine and exhaust system, can reduce 
engine cooling ability, conceal damage, or increase wear of 
  Z    

The mini bike should be washed before any mud dries on 
   J            ‰     
         
   

NOTE: 

Do not use high pressure washers such as those 

found at car washes. They could cause mechanical, electri
cal and other damage.

„

  Hand wash the unit with mild soap or detergent and wa

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cleaning brushes can be used, but be careful with brushes 
as they can scratch plastic or painted surfaces.

„

  Rinse the unit thoroughly with clean water.

„

  Dry all areas using a chamois or soft absorbent cloth or 

allow the unit to air dry.

„

  Lubricate the chain and run the engine at idling speed for 

a few minutes.

„

  Follow the procedures in 

Pre-Ride Inspection 

to check 

          
your last ride.

„

  After washing your mini bike, test your brakes by riding at 

   ;       
let the friction dry out the brake linings. Wet brakes may 
       

WARNING:

Operating the mini bike at high speeds when the brakes 
are wet could result in serious personal injury.

CLUTCH

COVER

CLUTCH 

BEARING

Summary of Contents for DB30 Mini Bike

Page 1: ...RACER DB30 SAVE THIS MANUAL FOR FUTURE REFERENCE El requisito para usar este mini motocicleta es que el usuario tenga como m nimo 16 a os La capacidad de peso m xima de este motocicleta mini es de 60...

Page 2: ...fender due to abuse J 9 is sought N N 7 ZX 8 9 _ J v N z 7N J J J 8 9 7 N BAJA INC S OBLIGATION UNDER THIS WARRANTY IS STRICTLY AND EXCLUSIVELY LIMITED TO THE REPAIR OR REPLACEMENT OF DEFECTIVE PARTS...

Page 3: ...minutes after sunrise Q N 7 also wear eye protection goggles marked to comply with JQ7 shirt or jacket and long pants Q J operating conditions and your experience Always keep both hands on the handle...

Page 4: ...product Wear Eye Protection Always wear eye protection with side shields goggles JQ7 J Public Roads Q Passengers Q BEER BEER Drugs and Alcohol Q UNDER 16 Age Limit Q mini bike Toxic Fumes Gas product...

Page 5: ...2010 Baja Inc All Rights Reserved 5 English SAFETY LABELS SAFETY LABELS N ment 3 1 4 1 3 2 2 4 8 6 5 7...

Page 6: ...ine serial numbers to get title documents for the mini bike You also need these or Baja Motorsports From a seated position on the mini bike the VIN is stamped on the right side of the frame neck where...

Page 7: ...s shut off from the carburetor The bike is not in use Fuel tank cap To open the fuel tank cap turn the cap counterclockwise To close turn the cap clockwise and tighten it securely Manual choke lever W...

Page 8: ...2010 Baja Inc All Rights Reserved FEATURES PULL CORD FUEL TANK CAP CHOKE LEVER REAR TIRE FUEL VALVE ENGINE SWITCH THROTTLE GRIP BRAKE LEVER...

Page 9: ...stress on the engine components too much Avoid constant low or high rotating speed Operating the engine at constant low rotating speed light load can cause which can damage internal components Allow t...

Page 10: ...arefully and understand all the following information in addition to being thoroughly familiar with the Rules for Safe Operation in the front of this enjoyable ride 8 space to practice the skills WARN...

Page 11: ...ween the minimum and maximum lines Throttle Proper free play of throttle grip smooth response quick return to idle position General condition Bolts and nuts are tight no rattle from any parts of the e...

Page 12: ...y 6 months or 100 hours Every year or 300 hours Engine Oil Check X Engine Oil Change X X Air Filter Check X Air Filter Clean X X Air Filter Change X Carburetor Sediment Cup Clean X Spark Plug Check Ad...

Page 13: ...or To install a spark plug turn it in as far as possible with your z v tight if you are reinstalling the old spark plug Be careful aluminum threads of the cylinder head To maintain a proper functioni...

Page 14: ...id engine wear will result MAINTENANCE To change engine lubricant Lubricant should be changed while the engine lubricant is still warm but not hot This allows the lubricant to drain quickly and comple...

Page 15: ...t within the correct limits WARNING Do not operate the mini bike if the throttle grip free play z v z amount of throttle grip free play could cause the rider to lose control resulting in serious perso...

Page 16: ...s J should also check the front and rear sprockets When inspect ing the sprockets look for the following Broken or damaged teeth Loose sprocket mounting nuts WARNING Failure to adjust the brakes so th...

Page 17: ...when tires are cold Recommended Pressure 5 psi 34 5 kpa WARNING N air in the tire could cause the tire to burst causing serious personal injury WARNING tant Too little pressure could allow the tire t...

Page 18: ...cooling ability conceal damage or increase wear of Z The mini bike should be washed before any mud dries on J NOTE Do not use high pressure washers such as those found at car washes They could cause...

Page 19: ...blocks with the two properly not with plastic or painted materials If possible store in a garage PROCEDURE FOR RETURNING VEHICLE TO SERVICE longer than 4 months fresh gasoline Perform the Pre Ride In...

Page 20: ...fuel tank 4 Drain fuel from tank and carburetor Replenish with fresh gasoline Z N COMPLAINT Engine lacks power 1 Follow the procedures in Checking Cleaning the Air Filter 3 Drain fuel from tank and c...

Page 21: ...ement part as long as the operator soon as possible Baja Inc will reimburse the owner for the expenses EMISSIONS WARRANTY including diagnostic charges not to exceed Baja Inc s suggested retail prices...

Page 22: ...mm x 46 mm Displacement Compression ratio 5 6 1 Rated power _ z Rated torque z_ Q Starting method Recoil Pull Start Idle speed 1500 150 RPM PRODUCT SPECIFICATIONS ELECTRICAL Ignition type TCI Spark p...

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