Baja motorsports BLASTER 65 Owner'S Manual Download Page 16 | Manualshive

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Brake pedal

Depressing the brake pedal draws the brake calipers against the brake rotor

and slows or stops the go-kart.

Throttle pedal

Depressing the throttle pedal will engage the torque converter and move the

go-kart forward.

Kill Switch

The engine will shut off by pressing the kill switch button.

Brake fluid resevoir

Check brake fluid by making sure the fluid is above the low mark. Use only

DOT3 or DOT4 brake fluid. DO NOT MIX BRAKE FLUID TYPES.

THROTTLE AND BRAKE PEDAL,

KILL SWITCH

Kill switch

Throttle pedal

Brake pedal

Brake fluid resevoir

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Summary of Contents for BLASTER 65

Page 1: ...l municipal government acts and regulations pertaining to owning and operating an off road vehicle OWNER S MANUAL Minimum Age Requirement 16 BLASTER 65 Go kart Read this manual carefully It contains important safety information No one under the age of 16 should operate this Go Kart REV B ...

Page 2: ...s Warranty is void if Frame is bent or broken due to abuse If wheels are bent or broken Fender bent or broken due to abuse Any sign of impact accident jumping spin outs or roll over BAJA MOTORSPORTS LLC is not liable for any damage claim or liability claim person or otherwise resulting from the operation of this product in any way Should you experience a problem or need to return your Baja Motorsp...

Page 3: ... part of the vehicle and should remain with the vehicle when resold or otherwise transferred to a new user or operator The manual contains important safety information and instructions which should be read carefully before operating the vehicle WARNING ...

Page 4: ...RIDING 16 SAFETY GEAR SEAT BELTS 18 BREAK IN 19 MAINTENANCE SCHEDULE 21 ENGINE OIL 23 AIR FILTER INSPECTION AND CLEANING 25 TORQUE CONVERTER INSPECTION AND CLEANING 27 TIRES 29 BRAKES 30 CHAIN ADJUSTMENT 31 IGNITION SYSTEM CHECK 32 SLOPE GUIDE 33 TRANSPORTING 34 CLEANING PROCEDURE 35 WASHING YOUR GO KART 36 STORAGE PROCEDURE 37 TROUBLESHOOTING 38 SERIAL NUMBER LOCATION 39 SPECIFICATIONS 40 ...

Page 5: ...sfer it to another user or owner All information illustrations photographs and specifications contained in this manual are based on the latest product information available at the time of publication Due to improvements or other changes there will be some discrepancies in this manual We reserve the right to make product changes at any time without notice and without incurring any obligation to mak...

Page 6: ...fety information in this manual you will find safety labels on the product FOLLOW ALL WARNING BOTH IN THIS MANUAL AND ON THE PRODUCT Information which is particularly important is distinguished in this manual by the following notations FAILURE TO FOLLOW WARNING INSTRUCTIONS COULD RESULT IN SEVERE INJURY OR DEATH TO THE OPERATOR OR PASSENGER A BYSTANDER OR A PERSON INSPECTING OR REPAIRING THE PRODU...

Page 7: ...able IT IS NOT TO BE OPERATED ON ANY PUBLIC ROAD STREET HIGHWAY PARKING LOT SIDEWALK OR ALLEY To do so would be in violation of local law This vehicle may be operated only on pirvate property and upon areas approved by local law Avoid operating this vehicle in any area with stationary objects that the vehicle could travel under Do not ride in areas where other recreational vehicles are being opera...

Page 8: ...actice in decongested areas Safe operation includes responsibility for the safety or a passenger if any 10 A DOUBLE SEAT VEHICLE IS DESIGNED FOR ONE OPERATOR AND ONE PASSENGER No one should ever attempt to ride on this vehicle without being seated with the seat belt properly secured For double seat vehicles ridden without passenger the passenger seat belt must be secure to prevent it from getting ...

Page 9: ...ll and experience to choose a speed suitable for the terrain and riding conditions 16 The governor settings for this vehicle s engine must not be tampered with altered or changed The governor is set by the engine manufacturer and limits the maximum speed of the engine and vehicle and protects the engine from damage Excessive speeds are potentially dangerous to the operator passenger and the engine...

Page 10: ...fore storage in any enclosure Read and keep all printed material supplied with this vehicle Timely and specific instructions and an Operator s Manual revisions are included in supplements If any printed material is unclear contact the manufacturer 22 NEVER OPERATE THIS VEHICLE WHILE UNDER THE INFLUENCE OF ALCOHOL DRUGS OR MEDICATION OF ANY KIND SUCH OPERATION COULD BE DANGEROUS TO YOURSELF AND OR ...

Page 11: ...applicable contains sulfuric acid and must not come in contact with skin eyes or clothing since this will cause severe burns possibly causing disfigurement Also battery may generate explosvie gases and must not be exposed to sparks flame cigarettes or anything flammable or an explosion may result causing severe injury Protective gloves and face protection must be worn when servicing the battery 30...

Page 12: ...BLASTER 65 Right Left Air filter Front tire Brushgaurd Rear tire Fuel tank Luggage rack Steering wheel Recoil pull start Torque converter Brake fluid resevoir Headrest Off button Seatbelts On Off switch ...

Page 13: ...ENGINE OIL Your 6 5 HP Go kart has a four stroke engine Please use oil as described in the chart below By using the prescribe oil you will realize the best lubrication for the engine Use the chart to select a viscosity rating based on the temperature range in your area 10W 30 ENGINE TEMP C F 30 22 40 104 20 4 10 14 0 32 10 50 20 68 30 86 FUEL AND OIL 15W 40 20W 50 ...

Page 14: ...ur Go kart Make sure you understand all the labels Keep the labels on the Go kart Do not remove them for any reason If a label comes off or becomes difficult to read you should get a replacement by contacting Baja Motorsports WARNING LABELS 1 1 2 2 3 3 ...

Page 15: ...12 WARNING LABELS NOTE CHECK IF THE FUEL OVERFLOWS OR LEAKS REFUEL AFTER TURNING OFF THE ENGINE 7 8 9 8 9 4 5 6 7 4 5 6 ...

Page 16: ...engage the torque converter and move the go kart forward Kill Switch The engine will shut off by pressing the kill switch button Brake fluid resevoir Check brake fluid by making sure the fluid is above the low mark Use only DOT3 or DOT4 brake fluid DO NOT MIX BRAKE FLUID TYPES THROTTLE AND BRAKE PEDAL KILL SWITCH Kill switch Throttle pedal Brake pedal Brake fluid resevoir ...

Page 17: ...o OPEN position Procedures for stopping the engine 1 Release throttle pedal to slow down go kart 2 Press down brake pedal to slowly stop go kart 3 Push kill switch to turn engine off 4 Set fuel lever to OFF position CAUTION Verify oil level prior to starting see page 10 Starting the engine with low or no oil will damage the engine WARNING Never start the engine in a closed place as the exhausted g...

Page 18: ... good place to practice review the control system on your Go kart before riding Learn to find these controls without looking for them because you will not have time to look for them when you are riding Canadian residents must obtain review and follow all provincial and municipal government acts and regulations pertaining to owning and operating an off road vehicle WHAT YOU SHOULD KNOW BEFORE RIDIN...

Page 19: ...inspect the Go kart before operating could be hazardouss80iling t opbefm pre op NG F a i l i n g t o i n s p e c a n d m a i n t a i n y o u r h e G o k a r g c o u l i n c r e a s e s c t t h c h a n c e s o f c a n a c c i d e n t o p N G ...

Page 20: ...er exceed the stated load capacity for this Go kart Operating this Go kart with improper modifications could be hazardous Improper installation of accessories or modifications to this vehicle may cause changes in handling In some situations this could lead to an accident Never modify this Go kart through improper installation or use of accessories Checking maintenance items when the engine is runn...

Page 21: ...T motorcycle helmet or eye protection increases your chances of a severe head injury or death in an accident Operating without protective clothing also increases your chances of severe injury in an accident A DOT approved motorcycle helmet is the most important part of you safety gear A DOT approved motorcycle helmet can help prevent a serious head injury Choose a helmet that fits snugly Motorcycl...

Page 22: ...o much Avoid Constant Low Rotating Speed Operating the engine at constant low rotating speed light load can cause parts to glaze and not seal properly Allow the engine to accelerate freely without exceeding the maximum throttle limit Allow the Engine Oil to Circulate Before Riding Allow enough idling time after warm or cold engine starting This allows the lubricating oil to reach all critical engi...

Page 23: ...is very important to inspect and maintain your Go kart regularly Follow the guidelines in the chart The intervals between periodic services in months are shown At the end of each interval be sure to perform the maintenance listed ...

Page 24: ...you use your Go kart under severe conditions it will need maintenance more often than shown in the chart Operating your Go kart under severe conditions causes more wear on your Go kart Severe conditions include operating under frequent full throttle or in dusty wet sandy or muddy areas These conditions could cause the Go kart to wear more quickly Perform maintenance more often than shown in the ch...

Page 25: ... on dipstick Do Not fill above maximum mark Refer to page 10 for correct engine oil type Engine and gearbox oil replacement The engine oil should be changed every 20 to 40 hours of operation It should be changed more often in dirty and dusty areas 1 Park vehicle on level ground 2 Remove oil dipstick 3 Remove oil drain bolt drain oil into proper container Dispose oil at a proper oil reclaim facilit...

Page 26: ...e proof gloves such as dish washing gloves when changing oil If oil contacts your skin wash thoroughly with soap and water Launder any clothing or rags if wet with oil Recycle or properly dispose of used oil Failure to use the correct oil could harm your Go kart Be sure to use the oil specified in the FUELAND OIL RECOMMENDATION section Running the engine without an adequate amount of engine oil co...

Page 27: ...ter as instructed below 4 Reinstall air filter and tighten wing nut AIR FILTER REMOVAL The air filter element must be kept clean to provide good engine power If you use your vehicle under normal low tension conditions you should service the air filter at the intervals specified in the maintenace schedule page of this manual If you ride in dusty wet or muddy conditions you will need to inspect the ...

Page 28: ...ling to inspect the air filter element frequently if the vehicle is used in dusty wet or muddy conditions could damage your Go kart The air filter element could become clogged under these conditions and engine damage may result Always check the air filter element after riding in severe conditions Clean or replace the elements as necessary If water gets in the air filter case immediately clean the ...

Page 29: ...s applied it is more than likely the torque converter needs cleaning Use the following procedures to remove torque converter inspect clean and lubricate diver and driven components Remove Torque Converter cover 1 by removing screws located around outside of cover Remove Driver 2 of torque converter by removing Shaft bolt 3 Remove Drive belt 4 Remove Driven 5 of torque converter by removing Jacksha...

Page 30: ...nts Torque Converter Driver Cleaning and Lubrication 1 2 3 Driver Lubricate inside races Lubricate Remove Driven from jackshaft Do not take apart if the Driven needs to be taken apart please contact your local service center With brake cleaning fluid spray Driven liberally and wipe clean Lubricate Driven with a dry spray lubricant Make sure no lubricant is sprayed on surfaces which will come in co...

Page 31: ...ted when the tires are cold Recommended pressure Front 10psi Rear 10psi Operating this Go kart with improper tires or even improper tire air pressure could be hazardous If you use improper tires or improper tire air pressure you may lose control of the Go kart Always use the size and type tires specified Always maintain proper tire air pressure as described in this section Using worn tires could b...

Page 32: ... extremely careful not to damage the inner wheel rim surface or the tire bead Tubeless Tire Repair If a leak or flat tire occurs due to a puncture the tire may be repaired using a plug type patch If the damage is from a cut or if the puncture cannot be repaired using a plug the tire should be replaced When operating your Go kart in areas where transportation or service facilities are not readily a...

Page 33: ...e brake increases your chance of having an accident Be sure to inspect the brake before riding according to the INSPECTION BEFORE RIDING section Always maintain your brakes according to the MAINTENANCE SCHEDULE 1 Inspect the rear disk brake caliper for leakage If brake fluid leaks the safety of riding could be affected 2 Inspect the brake hose for cracks and the joints for leakage 3 Check the brak...

Page 34: ...an 1 25 flex Adjusting the Chain To Tighten Chain 1 Loosen all four bolts under engine mount plate 2 Slide engine back until chain is adjusted to the desired tension 0 8 to 1 2 of slack To Loosen Chain 1 Loosen all four bolts under engine mount plate 2 Push engine forward toward the seat 20 30 mm 0 8 1 2 in ...

Page 35: ... 3 Make sure the fuel valve is not clogged and the fuel tank is not clogged either 4 Check the idle speed If necessary adjust it using a tachometer The correct idle speed is 1400 1600 r min Performing the spark test improperly could be hazardous You could get a high voltage electrical shock if you are not familiar with this procedure Do not perform this check if you are not familiar with the proce...

Page 36: ...33 31 ...

Page 37: ... not handle it properly When draining fuel from the carburetor be sure to shut the engine off Do not smoke and never drain or refuel in an area where there are open flames or sparks Do not spill the fuel or you may create a fire hazard Dispose of the drained fuel properly Failing to secure the Go kart properly could be hazardous Failing to secure the vehicle properly may result in an accident or d...

Page 38: ... reduce engine cooling ability conceal damage or increase wear of certain parts It is important to remove all debris during cleaning PREPARATION FOR CLEANING Wash the Go kart before any mud dries on the Go kart Block or seal the end of the exhaust pipe muffler and air filter using a piece of plastic wrap cloth rag or another method to prevent water from entering engine High pressure washers could ...

Page 39: ...be used Be careful with brushes as they may scratch plastic or painted surfaces Rinse the Gokart thoroughly with clean water Dry all areas using a chamois or soft absorbent cloth INSPECTION AFTER CLEANING Remove the rags or wrapping from the exhaust pipe For extended life of your Go kart lubricate according to GENERAL LUBRICATION section Follow the procedures in the INSPECTION BEFORE RIDING sectio...

Page 40: ... Inflate tires to the normal pressure EXTERNAL 1 Spray all vinyl and rubber parts with rubber protection 2 Spray unpainted surfaces with rust preventative 3 Coat painted surfaces with car wax PROCEDURE FOR RETURNING TO SERVICE 1 Clean the entire vehicle 2 Make sure that the vehicle is properly lubricated 3 Perform the INSPECTION BEFORE RIDING as listed in this manual 4 Start the vehicle as outline...

Page 41: ...to start No fuel Replenish fuel Clogged fuel filter On Off flip switch is in off position Water in fuel Drain system Spark plug No spark to spark plug Contact service center No compression Engine stops or loses power No fuel Replenish fuel Fuel line kinked or plugged Water in fuel Drain system Spark plug fouled Air filter clogged Exhaust clogged Contact service center Engine overheated Check oil l...

Page 42: ...mbers to help your authorized service center or Baja Motorsports order parts The Frame number is stamped on the frame on the passenger side front end The engine number is located on the front of the engine housing facing the seat Write down the serial numbers here for your future reference Frame No Engine No Engine serial number Frame number ...

Page 43: ...e Displacement 196cc Horsepower 6 5 HP Starting Recoil Air cleaner Foam Approximate speed MPH 25 30 Transmission Torque Converter FUEL Main fuel tank capacity 95 gal 3 6L OIL Oil Capacity 93 qt BRAKES Front brake type None Rear brake type Hydraulic Disc Operation Left pedal SUSPENSION Front Dual A arm Rear Trailing Arm Independent Travel front rear 152mm 6 in TIRES Size Front 19x7 8 Size Rear 19x7...

Page 44: ...41 Baja Motorsports LLC 2801 So Fair Ln Ste 101 Tempe AZ 85282 Tel 480 222 8280 Toll Free 888 863 2252 ...

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