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Battery Installation

Preparing the battery:

·  Place battery on level surface. Remove sealing tape from top. (see figure 20)

·  Take the electrolyte container out of the plastic bag.
·  Place electrolyte container upside down with the sealed silver mouths of the 

electrolyte bottles in line with the six filler holes of the battery. (see figure 21)

·  Push the container down strongly enough to break the silver seals.

·  As electrolyte starts flowing into battery, air bubbles will come up from the 

mouths of the plastic electrolyte bottles.

·  Leave bottles upside down in battery holes until electrolyte is completely 

drained.

·  Never leave children unattended around battery.

·  If air bubbles cease to float to the top of the electrolyte bottles, tap lightly on 

top.

·  DO NOT remove container from battery while it is draining.
·  Never cut or pierce electrolyte container.
·  After all the electrolyte has drained from the bottles into the battery, pull plastic 

electrolyte bottles gently out of the battery.

·  Discard empty electrolyte bottles in a waste area that is inaccessible to 

children and animals.

·  After filling let battery stand for at least 30 minutes before charging. This 

allows the electrolyte to penetrate plates for optimum performance and 

ensures longer battery life.

·  After 30 minutes the battery is ready for its initial charge. Place cap strip 

loosely over the filling holes as shown in the picture. (see figure 22)

How to Initially Charge the battery:
1.  Connect the red positive (+) cable to the red positive (+) pole of the battery.  

(see figure 23)

2.  Connect the black negative (-) cable to the black negative (-) pole of the battery. 

(see figure 24)

  Note: The red positive (+) cable has a larger diameter than the black negative 

(-) cable.

Figure 20

Figure 21

Figure 22

Figure 23

Figure 24

Summary of Contents for BA49

Page 1: ...2 Remove metal crate 1 Remove cardboard carton from metal frame REVA 080707 Set up Instructions BA49 ATV Removal from crate ...

Page 2: ...wheel covers Handlebar cover Battery strap Handlebar Handlebar hardware 3 Attach handlebars to steering stem using 8mm bolts QTY 4 and handlebar clamps Torque bolts to 17ft lbs Upper handlebar clamps Lower handlebar clamps Upper handlebar clamps Lower handlebar clamps Front wheel hardware ...

Page 3: ...o hub using 8mm nut QTY 3 per side Torque nut to 20ft lbs 5 Attach wheel cover 6 Attach front bumper to frame using 8mm bolts QTY 2 per side Torque bolts to 17ft lbs 7 Attach left side panel to fender using 2 phillips head screws and 1 fender bracket place metal receiving clip here ...

Page 4: ...ontains sulfuric acid Avoid contact with skin eyes or clothing To prevent accidents rinse empty container with water ANTIDOTE External flush with water Internal Call physician immediately Drink large quantities of water or milk Follow with milk of magnesia beaten eggs or vegetable Eyes Flush with water for 15 minutes and get prompt medical attention KEEP OUT OF REACH OF CHILDREN Note The following...

Page 5: ... battery while it is draining Never cut or pierce electrolyte container After all the electrolyte has drained from the bottles into the battery pull plastic electrolyte bottles gently out of the battery Discard empty electrolyte bottles in a waste area that is inaccessible to children and animals After filling let battery stand for at least 30 minutes before charging This allows the electrolyte to...

Page 6: ... up and install battery Attach red positive cable to positive terminal on battery Then attach black negative cable to negative terminal on battery Reinstall battery compartment cover and tighten bolts see figure 28 NOTE Make sure metal receiving clips are aligned on each side of battery compartment before battery compartment cover is installed see figure 29 WARNING NEVER REMOVE THE STRIP OF CAPS N...

Page 7: ...as specified in owners manual 11 Refer to owners manual for proper starting instructions Gas and Oil CAUTION The engine oil should be drained and replaced with new oil before starting the fist time Never attempt to start engine without first replacing engine oil with proper amount and grade as described in the owners manual ...

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