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9 — English

ASSEMBLY

REPLACING PACKING LUBRICANT

The ATV engine is shipped with packing lubricant in it. This 

lubricant must be drained and replaced with new engine 

lubricant before attempting to operate the ATV. 

Do not start 

the engine while it still contains the packing lubricant.

Always use a 4-stroke motor lubricant that meets or exceeds 

the requirements for API service classification SJ. 

ENGINE 

LUBRICANT

°C

  -30 -20 -10  0  10  20  30  40

TEMP.

°F

 -22 -4 14 32 50 68 86 104

CHANGING/ADDING ENGINE LUBRICANT

To change engine lubricant:

Lubricant should be changed while the engine lubricant is still 

warm, but not hot. This allows the lubricant to drain quickly 

and completely.

  Park vehicle on level ground.

  Remove oil cap/dipstick.

  Place a container underneath the oil drainage bolt to col-

lect used lubricant as it drains.

  Unscrew the oil drainage bolt and remove the bolt, spring, 

and oil strainer. 

  Allow lubricant to drain completely.

  Remove oil filter cap and oil filter. 

  Using a non-flammable solvent, clean the oil strainer and 

oil filter.

  Inspect  rubber  o-ring  on  filter  cap  and  replace  if  dam

-

aged. 

CAUTION:

Attempting to operate the ATV with a damaged or missing 

o-ring will result in engine failure.

  Reinstall oil filter, o-ring if removed, and filter cap. 

  Reinstall oil strainer, spring, and oil drainage bolt. Torque 

oil drainage bolt to 18 ft.lbs. (24 Nm).

  Fill crankcase with specified lubricant as described at the 

beginning of this section.

NOTE: 

Used lubricant should be disposed of at an approved 

disposal site. See your local oil retailer for more informa-

tion.

To check lubricant level:

  Park vehicle on level ground.

  Unscrew the oil cap/dipstick and remove.

  Wipe dipstick clean and re-seat in hole, but do not re-

thread.

  Remove the dipstick and inspect the lubricant level. Level 

should be between the minimum and maximum marks on 

the dipstick.

  If lubricant is below minimum mark on dipstick, add lu-

bricant until level falls between minimum and maximum 

marks on the dipstick.

CAUTION:

Attempting to start the engine before it has been properly 

filled with lubricant will result in equipment failure.

SAE 10W-30

SAE 20W-40

SAE 10W-50

SAE 15W-40

Summary of Contents for AT250UT

Page 1: ...uct ASSEMBLY GUIDE GU A DE ARMADO ATV AT250UT SAVE THIS GUIDE FOR FUTURE REFERENCE Siga todas las instrucciones al armar este veh culo todoterreno all terrain vehicle ATV Si falta alguna pieza o hay p...

Page 2: ...be some discrep ancies in this manual We reserve the right to make product changes at any time without notice and without incurring any obligation to make the same or similar changes to the vehicle p...

Page 3: ...in minor or moderate injury CAUTION Without Safety Alert Symbol Indicates a situation that may result in property damage SYMBOLS TOOLS NEEDED The following tools not included or drawn to scale are nee...

Page 4: ...e off the ATV and set aside NOTE Ifasecondpersonisunavailable useanoverhead hoist to lift and remove the metal frame WARNING Carefully support the crate at all times during the removal process Allowin...

Page 5: ...Description Qty 5 Cargo Rack Hardware Bolts M6 x 16 mm 8 Flange Bolts M8 x 16 mm 2 6 Battery Box and Hardware Electrolyte Bottle 1 Bolt 6 mm x 30 mm 2 Square washer 2 7 Tool Kit 1 Gas Cap Vent Tube N...

Page 6: ...tant Too little pressure could allow the tire to rotate off the wheel rim Too much pressure could cause the tire to burst Failure to maintain correct air pressure in the tires could cause problems wi...

Page 7: ...tom bracket under handlebars and align bolt holes Place top brackets over handlebars and align bolt holes Insert both bracket bolts and finger tighten WARNING If any parts are damaged or missing do no...

Page 8: ...bly ASSEMBLY INSTALLING SPEEDOMETER Locate speedometer hardware as described in the Loose Parts List on page 5 Attachthespeedometerassemblysecurelytothebrackets using the bolts provided INSTALLING CAR...

Page 9: ...ng a non flammable solvent clean the oil strainer and oil filter Inspect rubber o ring on filter cap and replace if dam aged CAUTION Attempting to operate the ATV with a damaged or missing o ring will...

Page 10: ...battery compartment and place on a level surface WARNING Failure to place battery on a level surface may allow fluid to seep or spill out of the battery resulting in serious personal injury Remove ca...

Page 11: ...s E10 is acceptable E85 is not COMPLETE PRE DELIVERY INSPECTION CHECKLIST Verify that all items on the Pre Delivery Inspection Checklist have been completed as required Keep this list for delivery to...

Page 12: ...12 English NOTES...

Page 13: ...te manual Nos reservamos el derecho de efectuar cambios en el producto en cualquier momento sin previo aviso y sin incurrir en obligaci n alguna de efectuar dichos cambios o cambios similares en el ve...

Page 14: ...de alerta de seguridad Indica una situaci n que puede provocar da os a los bienes S MBOLOS HERRAMIENTAS NECESARIAS Las siguientes herramientas no incluidas o dibujadas a escala son necesarias para el...

Page 15: ...ndapersonadisponible useunequipo de elevaci n para levantar y retirar el armaz n de metal ADVERTENCIA Sostenga el embalaje con cuidado en todo momento durante el proceso de retirar el armaz n Dejar ca...

Page 16: ...8 x 16 mm 2 5 Piezas para el soporte de carga Pernos M6 x 16 mm 8 Pernos de brida M8 x 16 mm 2 Ref N m Descripci n Cant 6 Caja y piezas para la bater a Contenedor de electrolito 1 Perno 6 mm x 30 mm 2...

Page 17: ...podr a hacer que el neum tico gire y se salga de la llanta de la rueda Demasiada presi n podr a causar que el neum tico explote No mantener la presi n de aire correcta en los neum ticos podr a causar...

Page 18: ...o y alinee los orificios para los pernos Coloque los soportes superiores sobre las barras del manubrio y alinee los orificios para los pernos Inserte ambos pernos de los soportes y apri telos a mano A...

Page 19: ...METRO Ubique las piezas para el veloc metro que se describen en la Lista de piezas sueltas que se encuentra en la p gina 5 Coloque el conjunto del veloc metro firmemente en los soportes usando los pe...

Page 20: ...tro de aceite Inspeccione la junta t rica de caucho que se encuentra en la tapa del filtro y reempl cela si est da ada PRECAUCI N Intentar operar el ATV con una junta t rica da ada o sin junta t rica...

Page 21: ...e con cuidado la bater a del compartimiento de la bater a y col quela sobre una superficie nivelada ADVERTENCIA No colocar la bater a sobre una superficie nivelada puede hacer que el l quido se desbor...

Page 22: ...le La gasolina E85 no lo es LISTA COMPLETA DE VERIFICACI N DE INSPECCI N PREENTREGA Verifique que todos los puntos incluidos en la Lista de verificaci n de inspecci n preentrega se hayan llevado a cab...

Page 23: ...12 Espa ol NOTAS...

Page 24: ...987000 922 7 2 10 REV 02 ASSEMBLY GUIDE GU A DE ARMADO ATV AT250UT BAJA MOTORSPORTS 1428 Pearman Dairy Road Anderson SC 29625 Phone 1 866 260 8280 www bajamotorsports com...

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