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INSTALLATION

SETUP/PHYSICAL INSTALLATION

I-E96-409A   

2 - 5

Cable Installation

Remove the front cover of the termination module before trying
to install cables. Use the following descriptions when installing
cables. 

NKTU02, NKTU12 and NKTM01

This cable connects the ICS module to a master/slave module.
To install the cable:

1. Pull the master/slave module out several inches from the
module mounting unit (MMU) backplane.

Table 2-3.  NICS01 Cable Applications

Nomenclature/

Description

Application

Connections

Max. Length

Meters (Feet)

NKTU02 PVC Jacket Ter-
mination Cable

Connects ICS module to 
master slave module

P1 of ICS module to P3 of 
master/slave module

61

(200)

NKTU12 non-PVC Jacket 
Termination Cable

NKTM01 Ribbon
Cable

Connects ICS module to 
master/slave module

P1 of ICS module to P3 of 
master/slave module

30

(100)

NKTD02 PVC Jacket Ter-
mination Cable

Connects ICS module to a 
station

J2 of ICS module to P1 of the 
station

183

(600)

NKTD12 non-PVC Jacket 
Termination Cable

Serial Link Wire

Enables serial link from ICS 
to NICS01, NIMF01, NIMP01/
02, or NIRL03

Terminal strip of ICS module 
to other termination module 
strip.

N/A

6634408_2 Ribbon
Cable

Connects ICS module to the 
NIDS01 module

J1 of ICS module to J1 of the 
NIDS01 module.

N/A

Standard 14 to 22 AWG 
Wire

Connects field and power wir-
ing to ICS module

Field or power source to the 
ICS terminal strip.

N/A

CAUTION

Remove modules (slave, master or termination) from their
assigned slots before installing a cable to that slot. Also,
remove stations from their housing before installing a cable to
that housing. Failure to do so could result in damage to the
module or station.

ATTENTION

Retirer les modules (asservi, maître ou carte de raccordement)
de leur position assignée avant d'installer un câble à cette
position. Egalement, retirer les postes de commande de leur
boîtier avant d'installer un câble dans ce boîtier. Des dom-
mages au module ou au poste pourraient résulter d'un man-
quement à cette procédure.

Summary of Contents for NICS01

Page 1: ...Process Control and Automation Solutions from Elsag Bailey Group E96 409 Controller Station Termination Module NICS01...

Page 2: ...UIPEMENTS LECTRONIQUES SONT SENSIBLES AUX PERTURBATIONS PAR FR QUENCE RADIO DES PR CAUTIONS DEVRONT TRE PRISES LORS DE L UTILISATION DU MAT RIEL DE COMMUNICATION PORTATIF LA PRUDENCE EXIGE QUE LES PR...

Page 3: ...O Digital control stations and digital indicator stations Interconnecting digital control stations and digital indica tor stations using the NIDS01 Termination Module IMCOM03 and IMCOM04 Controller Mo...

Page 4: ...2 Original C 1 through C 2 Original D 1 through D 2 Original E 1 through E 4 Original F 1 through F 3 Original G 1 Original Index 1 Original When an update is received insert the latest changed pages...

Page 5: ...of the cabinet containing these externally powered circuits must be marked with a warning stating that multiple power sources exist p 2 8 SPECIFIC CAUTIONS Remove modules slave master or termination...

Page 6: ...entree l alimentation Le cas echeant un avertissement signalant la presence de sources d alimentation multiples doit entre appose sur la porte de l armoire p 2 8 ATTENTIONS D ORDRE SP CIFIQUE Retirer...

Page 7: ...01 2 5 NKTD02 NKTD12 2 6 6634408_2 Ribbon Cable 2 7 Installing the Termination Module 2 7 Terminal Wiring 2 7 SECTION 3 MAINTENANCE 3 1 INTRODUCTION 3 1 MAINTENANCE SCHEDULE 3 1 SECTION 4 REPAIR REPLA...

Page 8: ...Application 1 1 2 1 NICS01 Termination Module Layout 2 2 2 2 NICS01 Cable Connections to One Station 2 3 2 3 NICS01 Cable Connection to NIDS01 Termination Module 2 4 2 4 NICS01 Cable Connections to M...

Page 9: ...Settings Module Address B 2 B 4 Jumper J1 J2 and J3 Settings B 2 C 1 Switch S2 and S3 Settings C 1 C 2 Switch S4 Settings Modes C 2 C 3 Switch S4 Settings Module Address C 2 C 4 Jumper J1 J2 and J3 S...

Page 10: ...termination modules An NIDS01 Termination Module can be connected to the ICS module with a ribbon cable This allows the daisy chaining of additional stations and enables the analog output bypass capa...

Page 11: ...support services spare parts training docu mentation etc available from Bailey Controls Company Appendices A through G Provide quick reference configuration information about the IMCIS02 IMCOM03 IMCO...

Page 12: ...the twisted pair consists of seven strands of 30 gauge wire This twisted pair is shielded with a 36 gauge woven shield drain wire Bailey raw material P N R2041 0397 SAC Analog control station Provide...

Page 13: ...I E96 412 Digital Logic Station Termination Module NIDS01 I E96 413 Multi Function Processor Termination Module NIMP01 02 I E96 415 Remote Link Termination Module NIRL03 Table 1 4 Nomenclature Nomenc...

Page 14: ...g until you are ready to install them in the system Save the packaging for future use 2 Ground Packaging Before Opening Before opening the packaging holding an assembly with CMOS devices touch it to t...

Page 15: ...CS mod ule The required procedures are fuse installation dipswitch configuration installing the termination module itself cable connections and termination wiring Fuse Installation A 4 0 amp 250 volt...

Page 16: ...owered 4 20 mA 1 1 1 1 1 1 0 0 Externally powered 4 20 mA 0 0 0 0 1 1 1 1 Single ended voltage 1 5 VDC 0 0 0 1 0 1 1 1 Differential voltage 1 5 VDC 0 0 0 0 0 0 1 1 NOTE 0 represents the OPEN or OFF si...

Page 17: ...3 04 IMCIS02 IMQRC01 IMQRS02 IMCOM03 04 IMCIS02 IMQRC01 IMQRS02 NIMF01 NIMP01 02 NICS01 NICS01 NIDS01 SERIAL LINK WIRE SERIAL LINK WIRE NKTM01 NKTU02 12 NKTM01 NKTU02 12 NKTM01 NKTU02 12 NKTD01 11 NKD...

Page 18: ...tation J2 of ICS module to P1 of the station 183 600 NKTD12 non PVC Jacket Termination Cable Serial Link Wire Enables serial link from ICS to NICS01 NIMF01 NIMP01 02 or NIRL03 Terminal strip of ICS mo...

Page 19: ...plane slot assigned to the ICS module The cable should latch securely in place Card edge connector P1 of the ICS module connects to this end of the cable 6 Insert the master slave module in the module...

Page 20: ...lot To install NOTE Insure all dipswitches are configured prior to installation 1 Verify slot assignment of the ICS module 2 Align the ICS module with the guide rails in the termina tion mounting unit...

Page 21: ...ning these externally powered circuits must be marked with a warning stating that multiple power sources exist AVERTISSEMENT Si des circuits d entree ou de sortie sont alimentes a partir de sources ex...

Page 22: ...e Figure 2 6 NICS01 Terminal Strip Assignments COMMON 24 VDC 1 1 1 1 1 2 3 4 2 2 2 2 3 3 3 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 23 24 25 26 27 28 29 30 22 ANALOG INPUT ANALOG OUTPUT DIGIT...

Page 23: ...ule MAINTENANCE SCHEDULE Execute the tasks in Table 3 1 at the specified intervals Table 3 1 Maintenance Schedule Task Interval Clean and tighten all power and field wiring connections Every 6 months...

Page 24: ...into fuse clip F1 6 Set the switches on the replacement ICS module according to the installation instructions 7 Connect all wiring and cables removed in Step 3 to the replacement ICS module 8 Verify...

Page 25: ...o fuse clip F1 6 Insert the module until it locks securely into place 7 Install the front cover of the module 8 Apply power to the PCU containing the ICS module CAUTION It is strongly recommended that...

Page 26: ...rs if applicable 3 Bailey instruction manual number page number and refer ence figure that identifies the part Order parts without commercial descriptions from the nearest Bailey Controls sales office...

Page 27: ...ugh J3 and DC voltage response time Jumpers J4 through J6 Refer to the Control I O Slave Module IMCIS02 instruction manual for detailed instructions Figure A 1 Control I O Slave Module DIGITAL INPUT T...

Page 28: ...t to 0 or CLOSED state Table A 3 Switch S3 Settings Analog Output Switch Position Current Mode Voltage Mode 1 C1 C2 2 C3 C4 NOTE Current Mode 4 to 20 mA Voltage Mode 1 to 5 VDC Table A 4 Jumpers J1 th...

Page 29: ...s J1 through J3 Refer to the Controller Modules IMCOM03 04 instruction manual for detailed instructions Figure B 1 Controller Module T00030B P1 P2 P3 STATUS LED ADDRESS TEST SWITCH DIGITAL INPUT TYPE...

Page 30: ...NOTE 0 represents the CLOSED or ON side of the switch 1 represents the OPEN or OFF side of the switch Table B 3 Switch S4 Settings Module Address Address Example Switch Position 4 5 6 7 8 Binary Valu...

Page 31: ...ugh J3 Refer to the Quick Response Controller IMQRC01 instruc tion manual for detailed instructions Figure C 1 Quick Response Controller Module T00030B P1 P2 P3 STATUS LED ADDRESS TEST SWITCH DIGITAL...

Page 32: ...0 NOTE 0 represents the CLOSED or ON side of the switch 1 represents the OPEN or OFF side of the switch Table C 3 Switch S4 Settings Module Address Address Example Switch Position 4 5 6 7 8 Binary Va...

Page 33: ...h J3 and DC voltage response time Jumpers J4 through J6 Refer to the Quick Response Slave Module IMQRS02 instruction manual for detailed instructions Figure D 1 Quick Response Slave Module DIGITAL INP...

Page 34: ...set to 0 or CLOSED state Table D 3 Switch S3 Settings Analog Output Switch Position Current Mode Voltage Mode 1 C1 C2 2 C3 C4 NOTE Current Mode 4 to 20 mA Voltage Mode 1 to 5 VDC Table D 4 Jumpers J1...

Page 35: ...S4 must be set Jumpers J1 through J3 set the manual override electric drive type and normal operation options Refer to the Analog Control Sta tion IISAC01 instruction manual for detailed instructions...

Page 36: ...e Disables electric drive NOTE 0 represents the CLOSED or ON side of the switch 1 repre sents the OPEN or OFF side of the switch Table E 3 Switch S3 Settings Switch Position 123 Bar Graph Display Opti...

Page 37: ...0 11 DO AI2 AI1 AI1 N A N A DO DO2 0 1 1 0 0 1 1 1 AI2 PV MFP DO AI1 N A N A DO PV DO 1 0 0 0 1 0 0 11 PV MFP Blank DO Blank N A N A PV DO DO2 NOTES 0 represents the CLOSED or ON side of the switch 1...

Page 38: ...ch S3 Positions 1 2 3 Bypass Display Mode Switch S4 Positions 5 6 7 8 Bar Graph Action on Control Output VAR OUT 0 0 1 0 0 0 0 Blank AI1 AI1 to CO 1 1 0 0 1 0 1 AI2 AI1 AI1 to CO 1 1 1 1 0 0 1 AI2 AI1...

Page 39: ...nstalling the NICS01 module Configuration consists of setting the analog input type Dipshunt XU16 and control output type Jumpers J1 and J2 on the bypass board Setting the station address Switch S1 an...

Page 40: ...input1 1 1 0 0 0 0 1 1 4 to 20 mA analog input NOTES 0 Open or cut jumper cut jumpers at both ends to completely remove 1 Intact or shorted jumper 1 Connected to the 4 to 20 mA output locally Table F...

Page 41: ...unction JP1 1 2 2 3 Enable auto bypass Disable auto bypass JP2 1 2 2 3 Enable reverse acting output when in bypass Disable reverse acting output when in bypass JP3 1 2 2 3 No external analog input dis...

Page 42: ...ists of setting the station address Switch S1 and display brightness Jumper JP1 Refer to the Digital Indicator Station NDIS01 instruction manual for detailed instructions Figure G 1 Digital Indicator...

Page 43: ...ion D 1 INCOM03 04 configuration B 1 Installation 2 2 Instruction content 1 2 Intended user 1 2 M Maintenance schedule 3 1 Manual usage 1 2 Module replacement procedures 4 1 N NDCS03 configuration F 1...

Page 44: ...8756 ASIA PACIFIC 152 Beach Road Gateway East 20 04 Singapore 189721 Telephone 65 391 0800 Telefax 65 292 9011 EUROPE AFRICA MIDDLE EAST Via Puccini 2 16154 Genoa Italy Telephone 39 10 6582 943 Telefa...

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