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OPERATOR’S MANUAL

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

WELDING POSITIONER 

MODEL: WP-750 

 
 
 
 
 
 
 
 
 
 
 

© 2020 Baileigh Industrial Holdings LLC 

REPRODUCTION  OF  THIS  MANUAL  IN  ANY  FORM  WITHOUT  WRITTEN  APPROVAL  OF  BAILEIGH  INDUSTRIAL 
HOLDINGS LLC IS PROHIBITED. Baileigh Industrial Holdings LLC, Inc. does not assume and hereby disclaims any 
liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident, 
negligence, or other occurrence. 

Rev. 07/2020 

Baileigh Industrial Holdings LLC 

P.O. Box 531 

Manitowoc, WI 54221-0531 

Phone: 920.684.4990 

Fax: 920.684.3944 

[email protected] 

Summary of Contents for WP-750

Page 1: ...NGS LLC IS PROHIBITED Baileigh Industrial Holdings LLC Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting...

Page 2: ...ECIFICATIONS 10 TECHNICAL SUPPORT 10 UNPACKING AND CHECKING CONTENTS 11 TRANSPORTING AND LIFTING 12 INSTALLATION 13 OVERALL DIMENSIONS 14 GETTING TO KNOW YOUR MACHINE 15 ASSEMBLY AND SET UP 17 ELECTRI...

Page 3: ...n notice to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller f...

Page 4: ...emedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement Buyer sh...

Page 5: ...Description of the functional parts of the machine Capacity charts Setup and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remo...

Page 6: ...zardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a h...

Page 7: ...ear muffs or earplugs to protect against objectionable or uncomfortable loud noises PROTECT SKIN Keep hands and body protected from the weld arc and hot sparks The heat from the weld arc is very inten...

Page 8: ...doctor before operating this type of equipment Prolonged exposure to EMF may have other health effects which are not yet known CUTTING SPARKS A spark or piece of hot metal can fly out of the arc whil...

Page 9: ...ration of the product Using the machine with respect and caution will considerably lessen the possibility of personal injury However if normal safety precautions are overlooked or ignored personal inj...

Page 10: ...rts DO NOT exceed the specified machine capacities 7 Dressing material edges Always chamfer and deburr all sharp edges 8 Do not force tool Your machine will do a better and safer job if used as intend...

Page 11: ...out of reach of children 19 DO NOT operate machine if under the influence of alcohol or drugs Read warning labels on prescriptions If there is any doubt DO NOT operate the machine 20 Sparks and hot ma...

Page 12: ...ht Clockwise and counter clockwise table rotation Test Weld switch To be connected by customer s electrician TECHNICAL SUPPORT Our technical support department can be reached at 920 684 4990 and askin...

Page 13: ...age painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for pro...

Page 14: ...olts that attach the machine to the pallet Approaching the machine from the side lift the machine on the frame taking care that there are no cables or pipes in the area of the forks Move the machine t...

Page 15: ...embly take note of the following precautions and suggestions Is the machine is bolted to the pallet Before attempting any of the assembly procedures remove all of the loose parts and hardware and unbo...

Page 16: ...nchored to a sturdy work table or bench that is capable of supporting the full weight of the machine and the work material and prevent the machine and work material from tipping 17 50 444 5 13 00 330...

Page 17: ...des power to rotate the table G Pinion Gear Drives the rotate gear H Rotate Gear Allows gearbox and table to pivot I Fuse Holder Holds 10A power fuse J Power Indicator Light Lights RED when power swit...

Page 18: ...16 16 G H O I J K L M N...

Page 19: ...e positioner or over loading the gear train and motor Calculate the total weight of the piece part including all fixturing Note The WP 750 has a load capacity of 770 lbs 350 kg Locate the center of gr...

Page 20: ...indicated on the machine All line connections should make good contact Running on low voltage will damage the motor In the event of a malfunction or breakdown grounding provides a path of least resist...

Page 21: ...listed below LENGTH AMP RATING 25ft 50ft 100ft 1 12 16 16 14 13 16 14 12 12 17 20 12 12 10 21 30 10 10 No WIRE GAUGE An undersized cord decreases line voltage causing loss of power and overheating Al...

Page 22: ...n and release the foot switch The table will continue rotating at the preset speed 3 To stop the table from rotating again press and release the foot switch The power indicator will light RED when the...

Page 23: ...y Inspect foot pedal for proper operation Check for any broken wires loose connections or worn parts Note Proper maintenance can increase the life expectancy of your machine CAUTION It must be determi...

Page 24: ...22 22 PARTS IDENTIFICATION DRAWING...

Page 25: ...Rod 5 Fixed Axis Short 6 Table Plate 13 330mm 7 Turbo Gear 60 1 15 8 Fixed Axis Long 9 Gears M2 10 Right Board 11 Gear M2 30T 12 Turbine Gear 40 1 60 BR 13 3 Hand Wheel 14 Shaft Fixed Block 15 Motor...

Page 26: ...9 20 12 R2 14 5 6 P1 P2 P3 H M0 R2 13 15 25 R2 10 R1 R1 26 R2 AC1 AC2 A 11 POWER SWITCH 1 4 START MANU AUTO POWER LAMP 3 23 R4 22 R2 21 R3 R1 9 2 16 17 PCB R1 REV FWD OFF 28 27 EMI FILTER LOAD LINE 17...

Page 27: ...eplace indicator light Check and replace fuse Check power supply for 110V 60hz Table fails to turn Faulty foot switch Toggle switch in STOP position Speed adjustment knob set to zero Motor burned out...

Page 28: ...ANITOWOC WI 54220 PHONE 920 684 4990 FAX 920 684 3944 www baileigh com BAILEIGH INDUSTRIAL HOLDINGS LTD UNIT D SWIFT POINT SWIFT VALLEY INDUSTRIAL ESTATE RUGBY WEST MIDLANDS CV21 1QH UNITED KINGDOM PH...

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