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9.0

  Troubleshooting 

EW-45 English Wheel 

Table 1 

Trouble 

Probable Cause 

Remedy 

Material not being 
shaped by wheels. 

Pressing workpiece too lightly. 

Raise lower wheel for better contact. 

Improper wheel selection. 

Use proper wheel combination. Make 
sure lower wheel has appropriate 
crown. 

Sheet metal too thick. 

Select material within machine 
capacity.  

Roll marks or 
marring of material. 

Pressure too tight against workpiece. 

Use minimal pressure of wheels 
against workpiece. 

Upper wheel 
housing does not 
seat properly or 
shifts during use. 

Wheel housing not straight with frame 
block. 

Adjust housing while tightening knob, 
until housing clears block and seats 
properly against frame. 

Material has waves 
instead of smooth 
curve. 

Material unevenly stretched, not 
being moved properly through 
wheels. 

Feed material evenly back and forth in 
parallel motions, do not zigzag across 
workpiece.  

Edge of material 
uneven or 
stretched. 

Edges of material being run through 
wheels. 

Avoid moving edge of material through 
wheels. 

Improper crown 
being formed in 
material. 

Too much crown: Contact surface on 
lower wheel is too small. 

Use different lower wheel with larger 
flat surface. 

Not enough crown: Contact surface 
on lower wheel is too large. 

Use different lower wheel with smaller 
flat surface. 

Cam lever works 
improperly or feels 
loose. 

Parts are binding. 

Lubricate cam/housing contact areas. 

Set screws loose. 

Tighten set screws. Make sure they 
align with flats on cam lever shaft. 

 

Table 1 

 

 

10.0

  Replacement Parts 

Replacement parts are listed on the following pages. To order parts or reach our service department, call 
1-800-274-6848  Monday  through  Friday,  8:00  a.m.  to  5:00  p.m.  CST.  Having  the  Model  Number  and 
Serial Number of your machine available when you call will allow us to serve you quickly and accurately. 

Non-proprietary parts, such as fasteners, can be found at local hardware stores, or may be ordered from 
Baileigh Industrial. Some parts are shown for reference only and may not be available individually. 

Summary of Contents for EW-45

Page 1: ...om REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL IS PROHIBITED Baileigh Industrial does not assume and hereby disclaims any liability for any damage or loss c...

Page 2: ...ediately 12 If possible the English Wheel should be secured to the floor before use 13 Check damaged parts Before further use of the machine a guard or other part that is damaged should be carefully c...

Page 3: ...Chart 12 12 0 Warranty and Service 13 The specifications in this manual are given as general information and are not binding BAILEIGH INDUSTRIAL reserves the right to effect at any time and without pr...

Page 4: ...pting assembly or operation Failure to comply may cause serious injury Register your product using the mail in card provided or register online https www baileigh com support us product_registration 4...

Page 5: ...n abrasive pad as it may scratch finished surfaces 5 4 Location Locate the machine on a solid level floor preferably concrete Area should have good overhead lighting and ventilation with enough room f...

Page 6: ...rled screw G1 reaches top of slot as shown 3 Turn lower wheel housing until knurled screw enters opposite slot and push down until knurled screw hits bottom of opposite slot G2 6 2 2 Upper wheel posit...

Page 7: ...pper wheel Note Do not use excessive pressure use lightest pressure necessary to obtain desired result 5 Move material back and forth to shape it 6 Rotate adjusting wheel F Figure 8 1 as needed during...

Page 8: ...uneven or stretched Edges of material being run through wheels Avoid moving edge of material through wheels Improper crown being formed in material Too much crown Contact surface on lower wheel is to...

Page 9: ...9 10 1 EW 45 English Wheel Exploded View...

Page 10: ...1A WH45 21A Lower Wheel 6 Assembly Index 21 15 31 1 4 1 21 WH45 21 Lower Wheel 6 1 22A WH45 22A Lower Wheel 8 Assembly Index 22 15 31 3 4 1 22 WH45 22 Lower Wheel 8 1 23A WH45 23A Lower Wheel 4 Assemb...

Page 11: ...er 70 mm 1 59 WH45T 59 Rear Eccentric Wheel Shaft 1 60 WH45T 60 Rear Bushing Shaft 1 61 WH45T 61 Bushing 1 62 WH45T 62 Open End Wrench 18 mm 1 64 WH45T 64 Front Eccentric Wheel Shaft 2 65 WH45T 65 Fro...

Page 12: ...heel and use that number to determine the Part No in the Parts List preceding pages Note that the wheel is sold as an assembly only that includes the wheel ball bearings and shaft lower wheel only For...

Page 13: ...ar d defects or damage to the Goods resulting from misuse abuse neglect or accidents f defects or damage to the Goods resulting from improper or unauthorized alterations modifications or changes and f...

Page 14: ...this section Each party waives to the fullest extent permitted by applicable law the right to a trial by jury Summary of Return Policy 10 Day acceptance period from date of delivery Damage claims and...

Page 15: ...15 This page intentionally left blank...

Page 16: ...16 BAILEIGH INDUSTRIAL 1625 DUFEK DRIVE MANITOWOC WI 54220 PHONE 920 684 4990 FAX 920 684 3944 www baileigh com...

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