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Baileigh DP-1512B-HD, Operator'S Manual

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Baileigh DP-1512B-HD Operator'S Manual Download Page 2

 

 

Table of Contents 

THANK YOU & WARRANTY .......................................................................................... 1

 

INTRODUCTION ............................................................................................................. 3

 

GENERAL NOTES .......................................................................................................... 3

 

SAFETY INSTRUCTIONS .............................................................................................. 4

 

SAFETY PRECAUTIONS ............................................................................................... 6

 

Dear Valued Customer: ................................................................................................... 6

 

TECHNICAL SPECIFICATIONS ..................................................................................... 9

 

TECHNICAL SUPPORT ................................................................................................. 9

 

UNPACKING AND CHECKING CONTENTS ................................................................ 10

 

Cleaning .................................................................................................................... 10

 

TRANSPORTING AND LIFTING .................................................................................. 12

 

INSTALLATION ............................................................................................................. 13

 

Securing the Base ..................................................................................................... 13

 

Anchoring the Machine .............................................................................................. 14

 

ASSEMBLY AND SET UP ............................................................................................ 15

 

Drill Chuck and Arbor ................................................................................................ 18

 

ELECTRICAL ................................................................................................................ 20

 

Power cord connection: ............................................................................................. 21

 

OPERATING PRECAUTIONS ...................................................................................... 22

 

OPERATION ................................................................................................................. 22

 

DRILLING RECOMMENDATIONS ............................................................................... 23

 

Speeds for Drilling ..................................................................................................... 23

 

Indication of Extreme Speeds and Feeds .................................................................. 24

 

Speeds Speed Guide ................................................................................................ 24

 

Alignment Pointer Adjustment ................................................................................... 25

 

MACHINE ADJUSTMENT ............................................................................................ 26

 

Depth Stop................................................................................................................. 26

 

Table Adjustment ....................................................................................................... 27

 

LUBRICATION AND MAINTENANCE .......................................................................... 28

 

Greasing the Machine ............................................................................................... 28

 

Storing Machine for Extended Period of Time ........................................................... 29

 

WIRING DIAGRAM ....................................................................................................... 29

 

DP-1512B-HD PARTS DIAGRAM ................................................................................. 30

 

DP-1512B-HD Parts List ............................................................................................... 31

 

DP-1512F-HD PARTS DIAGRAM ................................................................................. 33

 

DP-1512F-HD Parts List ............................................................................................... 34

 

 

Summary of Contents for DP-1512B-HD

Page 1: ...GH INDUSTRIAL INC IS PROHIBITED Baileigh Industrial Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting from accident negligence or other occurrence Rev 06 2016 Baileigh Industrial Inc P O Box 531 Manitowoc WI 54221 0531 Phone 920 684 4990 Fax 920 684 3944 sales baileigh com ...

Page 2: ...P 15 Drill Chuck and Arbor 18 ELECTRICAL 20 Power cord connection 21 OPERATING PRECAUTIONS 22 OPERATION 22 DRILLING RECOMMENDATIONS 23 Speeds for Drilling 23 Indication of Extreme Speeds and Feeds 24 Speeds Speed Guide 24 Alignment Pointer Adjustment 25 MACHINE ADJUSTMENT 26 Depth Stop 26 Table Adjustment 27 LUBRICATION AND MAINTENANCE 28 Greasing the Machine 28 Storing Machine for Extended Period...

Page 3: ...ce to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller for warranty service under this paragraph Seller will not accept any responsibility for Goods returned without a RGA The original end user shall be responsible for all costs and expenses associated with retu...

Page 4: ...further remedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement Buyer shall be liable to Seller for all costs and expenses associated therewith including Seller s actual attorneys fees and costs Governing Law Venue This Agreement shall be construed and governed u...

Page 5: ...ption of the functional parts of the machine Capacity charts Set up and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remove the protective container Do a complete visual inspection and if damage is noted photograph it for insurance claims and contact your carrier at once requesting inspection Also contact Baileigh Industrial...

Page 6: ...ies a hazard or unsafe practice that will result in severe Injury or Death Safety signs with signal word DANGER or WARNING are typically near specific hazards General precautions are listed on CAUTION safety signs CAUTION also calls attention to safety messages in this manual IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information instructions and necessary o...

Page 7: ...lugs to protect against objectionable or uncomfortable loud noises BEWARE OF PIERCING POINTS NEVER place Keep hands fingers or any part of your body away from rotating tooling bit ENTANGLEMENT HAZARD ROTATING SPINDLE Contain long hair DO NOT wear jewelry or loose fitting clothing EMERGENCY STOP BUTTON In the event of incorrect operation or dangerous conditions the machine can be stopped immediatel...

Page 8: ... not recommend or endorse making any modifications or alterations to a Baileigh machine Modifications or alterations to a machine may pose a substantial risk of injury to the operator or others and may do substantial damage to the machine Any modifications or alterations to a Baileigh machine will invalidate the machine s warranty Please enjoy your Baileigh machine Please enjoy it SAFELY 1 FOR YOU...

Page 9: ...ving machine parts Protective clothing and steel toe shoes are recommended when using machinery Wear a restrictive hair covering to contain long hair 16 Use eye and ear protection Always wear ISO approved impact safety goggles Wear a full face shield if you are producing metal filings 17 Do not overreach Maintain proper footing and balance at all times DO NOT reach over or across a running machine...

Page 10: ...t them handle machines tools or extension cords Keep visitors a safe distance from the work area 26 Do not stop the spindle using your hand Allow the spindle to stop on its own or in the case of an emergency use the spindle brake 27 Disconnect power and make sure all moving parts have come to a complete stop before changing cutting tools starting any inspection adjustment or maintenance procedure ...

Page 11: ...mm 64 37 x 24 x 14 37 1635 x 610 x 365mm Net Weight 135 lbs 64kgs 148 lbs 67kgs TECHNICAL SUPPORT Our technical support department can be reached at 920 684 4990 and asking for the support desk for purchased machines Tech Support handles questions on machine setup schematics warranty issues and individual parts needs other than die sets and blades For specific application needs or future machine p...

Page 12: ...mage painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for protection Important This waxy coating is NOT a lubricant and will cause the machine to stick and lose performance as the coating continues to dry WARNING SUFFOCATION HAZARD Immediately discard any plas...

Page 13: ...ckaging materials and check each Item make sure all items are accounted for before discarding any packing material Item Description Qty A Table 1 B Column Support Arm 1 C Owner s Manual 1 D Bag of Loose Parts E Base F Head Assembly 1 ...

Page 14: ...bolts that attach the machine to the pallet Approaching the machine from the side lift the machine on the frame taking care that there are no cables or pipes in the area of the forks Move the machine to the required position and lower gently to the floor Level the machine so that all the supporting feet are taking the weight of the machine and no rocking is taking place Follow these guidelines whe...

Page 15: ...securing it should be in position prior to placing the machine The accuracy of any machine depends on the precise placement of it to the mounting surface FLOOR This tool distributes a large amount of weight over a small area Make certain that the floor is capable of supporting the weight of the machine work stock and the operator The floor should also be a level surface If the unit wobbles or rock...

Page 16: ...e stand If you intend to mount the Baileigh machine on a workbench be aware of the following Overall weight of the machine Weight of material being processed Make sure the workbench is properly reinforced to support the weight The strongest mounting option is where the holes are drilled all the way through the workbench and the machine is secured with bolts washers and nuts 31 7 87mm 50 12 7mm ...

Page 17: ...cure in place 7 Locate the column ring tray E and on the beveled edge apply a light coat of general purpose grease Lightly grease the rack beveled groove at the base as well 8 Slide the column ring tray onto the column with the inside bevel in the down position 9 Adjust the ring until the tip of the rack fits inside the bevel F The rack should now be captured in the bevel groove at the bottom and ...

Page 18: ...he headstock label and lower the bob until it is near the tape ruler as shown 16 Rotate the headstock from side to side until the tip is equidistant from both the left and right sides 17 Tighten the four setscrews G located on each side of the headstock as shown to secure headstock to the column 18 Verify that the depth stop hub H is on the hand wheel hub and able to rotate freely 19 Install the s...

Page 19: ...tall the chuck guard onto the spindle shaft until the bottom edge of the guard is flush with the bottom edge of the spindle 22 Firmly tighten the clamping screw but do not over tighten and break the c lamping ring ...

Page 20: ...ly caused by oil or grease on the taper 1 Use the provided chuck key to adjust the jaws of the chuck until they are well inside the drill chuck body 2 Place the drill chuck on a workbench jaw side down 3 The arbor has a short taper and a long taper Place the short taper into the socket in the back of the drill chuck and tap with a rubber or wooden mallet as shown If the chuck fails to remain secur...

Page 21: ...il the inner slot is aligned with the outer as shown You will see through the spindle when the slot is properly aligned 3 Insert the drift key into the slot with the flat side up and the tapered side down 4 Allow the quill to rise until the flat side of the drift key is against the quill stop 5 Hold the drill chuck with one hand and tap on the drift key with a mallet to release the arbor ...

Page 22: ...e will damage the motor In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes a...

Page 23: ...he minimum wire gauge requirements listed below LENGTH AMP RATING 25ft 50ft 100ft 1 12 16 16 14 13 16 14 12 12 17 20 12 12 10 21 30 10 10 No WIRE GAUGE An undersized cord decreases line voltage causing loss of power and overheating All cords should use a ground wire and plug pin Replace any damaged cords immediately Power cord connection 1 Unwrap the power cord and route the cord away from the mac...

Page 24: ...Insert the drill into the chuck jaws at least 1 25 4mm when possible but do not insert it so far that the jaws touch the flutes of the drill Verify that the drill is centered in the chuck and tighten securely with the chuck key 2 Place a piece of wood on the table to use as a backer to prevent tear out and splintering as well as damage to the table when the drill breaks through the wood 3 Set the ...

Page 25: ...n to turn OFF the machine DRILLING RECOMMENDATIONS Speeds for Drilling The speed of a drill is usually measured in terms of the rate at which the outer periphery of the tool moves in relation to the work being drilled The common term for this is Surface Feet per Minute SFM The relationship of SFM is expressed in the following formulas SFM 0 26 X rpm X Drill Diameter in inches RPM 3 8 x SFM Drill d...

Page 26: ...ut at the cutting edges indicates that either the feed is too heavy or the drill has been ground with too much tip clearance Speeds Speed Guide SPEED RANGE RPM WOOD ZINC DIECAST ALUMINUM BRASS PLASTIC in mm in mm in mm in mm 2600 1 4 6 4 3 16 4 8 5 32 4 0 1 8 3 2 1350 2100 3 8 9 5 1 4 6 4 7 32 5 5 3 16 4 8 1190 1350 5 8 16 0 3 8 9 5 11 32 8 75 5 16 7 9 720 1190 7 8 22 0 1 2 12 5 15 32 12 0 7 16 11...

Page 27: ...al only enough to create a clear center point to use to set the pointer light cross hairs 4 Raise the bit and stop the drill 5 Adjust the pointer B so that the cross hair line point directly to the center of the drilled mark on the material 6 When the pointer is aligned as desired safely start the drill and complete the first drill hole 7 Now position the material to the next drill location using ...

Page 28: ...es the wood stock you will be drilling Hold the spindle in this position 4 Turn the depth collar to the desired depth indicated by the scale on the collar B 5 Secure the collar by tightening the lock knob A 6 Remove the wood stock and test the depth stop by measuring how far the spindle travels when the handles are rotated C WARNING Make sure the power cord is disconnected and power is OFF before ...

Page 29: ... support bracket above the location pin 3 Rotate the bracket to the desired angle Use the scale on the side of the bracket or a protractor to set the angle Lock in place by tightening the pivot bolt 4 When repositioning the table to 0 position loosen the large pivot bolt in the center of the support casting 5 Rotate the support casting until the degree scale reads 0 6 Carefully tap the location pi...

Page 30: ...secure Check that the guard is operating properly Grease the gear rack on the column so the table moves up and down smoothly Note Proper maintenance can increase the life expectancy of your machine Greasing the Machine 1 Grease the gear rack on the column to keep the table moving smoothly 2 Lubricate the spline of the spindle and the teeth of the rack with a 2 grease 3 Fully extend the spindle and...

Page 31: ...ng period of time prepare the machine as follows Detach the plug from the electrical supply panel Clean and grease the machine Cover the machine WIRING DIAGRAM Cover Switch 1 2 Laser Switch 1 2 On Off Switch 1 2 3 4 L N PE PE M HE SPEED SENSOR SPEED DISPLAY 110VAC 60HZ 3 4HP 60HZ 10A LASER LIGHT ...

Page 32: ...30 30 DP 1512B HD PARTS DIAGRAM ...

Page 33: ...ng 1 14 Bolt 1 79A Mat 1 15 Spring Washer 1 79B Screw 1 16 Knob 1 80 Speed Thread Shaft 1 17 Worm 1 81 Bolt 2 18 Helical Gear 1 82 Spring Washer 2 19 Rivet 1 83 Steel Seat 1 20 Indicator 1 84 Taper Gear Wheel 1 21 Table 1 85 Washer 1 22 Motor 1 86 Screw 1 23 Nut 4 87 Bolt 1 24 Bolt 1 88 Washer 1 25 Retaining Ring 1 89 Taper Gear Shaft 1 26 Screw 1 90 Spring 1 27 Fixed Pulley Motor 1 91 Speed Gear ...

Page 34: ... 47 Bolt 3 110 Screw 2 48 Washer 1 111 Nut 2 49 Screw 1 112 Retaining Ring 1 50 Spring Box 1 113 Bearing 1 51 Spring 1 114 Mat 1 52 Speed Flange 1 115 Bearing 1 52A Screw 2 116 Middle Shaft 1 53 PCB 1 117 Retaining Ring 1 54 Switch Box 1 118 Screw 2 55 Screw 4 119 Fixed Pulley Spindle 1 56 Switch 1 120 Movable Pulley Spindle 1 57 Hole Wedge 2 121 Bearing 1 58 Retaining Spring 1 122 Seat 1 59 Beari...

Page 35: ...33 33 DP 1512F HD PARTS DIAGRAM ...

Page 36: ...17 Bolt 1 98 Screw 2 18 Screw 1 99 Latch 1 19 Gear Pin 1 100 Flat Washer 4 20 Table Support 1 101 Screw 4 21 Rivet 14 102 Flat Washer 1 22 Indicator 1 103 Screw 1 23 Lock Handle 1 104 Screw 2 24 Worm 1 105 Middle Shaft 1 25 Helical Gear 1 106 Retaining Ring 1 26 Table 1 107 Bearing 2 27 Retaining Ring 1 108 Bushing 1 28 Ball Bearing 1 109 Bearing Seat 1 29 Rubber Washer 1 110 Retaining Ring 1 30 S...

Page 37: ...Socket Screw 2 52 Indicator 1 132 Fixed Pulley Spindle 1 53 Scale 1 133 Movable Pulley Spindle 1 54 Depth Stop Collar 1 134 Spring 1 55 Gear Shaft 1 135 Spring Seat 1 56 Feed Handle 3 136 Retaining Ring 1 57 Check Ring 1 137 Screw 2 57A Hex Socket Head Screw 1 138 Flat Washer 1 58 Stop Pin 1 139 Flat Washer 1 59 Depth Lock Screw 1 140 Spring 1 60 Warning Label 1 141 Shaft 1 61 Screw 2 142 Flange P...

Page 38: ...1 74 Screw 2 155 Insulator 1 75 Spring Seat 1 156 Plate Key 1 76 Quill Spring 1 157 Plate Key 1 77 Spring Cover 1 158 Plate Key 1 78 Screw 1 159 Nut 2 79 Fixed Pulley Motor 1 160 Self Tapping Screw 3 80 Movable Pulley Motor 1 161 Pan Head Screw 2 81 Spring 1 162 Flange Nut 2 82 Steel Seat 1 163 Bolt 2 83 Check Block 2 164 Protect Mirror 1 84 Belt 2 165 Allen Key 1 85 Label 1 ...

Page 39: ...37 37 NOTES ...

Page 40: ...IAL LTD UNIT 1 FULLWOOD CLOSE SWIFT VALLEY INDUSTRIAL ESTATE RUGBY WEST MIDLANDS CV21 1QH UNITED KINGDOM PHONE 44 0 24 7661 9267 FAX 44 0 24 7661 9276 WWW BAILEIGH CO UK BAILEIGH INDUSTRIAL GMBH HOFENER STRAßE 64 70736 FELLBACH DEUTCHSLAND PHONE 49 0 711 342 48 168 FAX 49 0 0711 508 9028 WWW BAILEIGH DE BAILEIGH INDUSTRIAL PTY LTD P O BOX 1573 126 MELROSE DRIVE TULLAMARINE VIC 3043 AUSTRALIA PHONE...

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