Baileigh Industrial TS-1040E-1.0 30 Operator'S Manual Download Page 48

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BLADE GUARD PARTS DIAGRAM

Item

Description

Qty. Item

Description

Qty.

301

Flat Head Screw M4x10

314

Pawl Shaft

302

Guard Support 1

315

Splitter

303

Guard Support 2

316

Roll Pin 4x16

304

Stepped Nut M4

317

Pawl Hook

305

Vacuum Cleaner

318

Rivet 4x8

306

Left Guard

319

Pawl

307

Tap Screw M3.5x16

320

Spacer

308

Spring Clamp

321

Button Head Screw M4x 6

309

Dust Outlet Port

322

Shoulder Screw M6.5x25

310

Warning Label

323

Shoulder Screw M6.5x10

311

Button Head Screw M4x10

324

Right Guard

312

Side Guard

325

Tap Screw M2.9x9.5

313

Torsion Spring

326

Riving Knife

303

304

305

306

307

308

309

322

323

324

311

312

313 314

315

317

318

319

320

321

316

302

301

310

325

326

Summary of Contents for TS-1040E-1.0 30

Page 1: ...USTRIAL INC IS PROHIBITED Baileigh Industrial Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting from acci...

Page 2: ...nection 27 ELECTRICAL DIAGRAM 28 ADJUSTMENT 29 Blade Raising and Tilting Mechanism 29 Adjusting Rip Fence 29 Aligning Table T Slot Parallel with Blade 30 Adjusting 45 and 90 Degree Positive Stops 31 O...

Page 3: ...50 RAIL EXTENSION TABLE PARTS DIAGRAM 49...

Page 4: ...e to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller for warr...

Page 5: ...urther remedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement...

Page 6: ...tion of the functional parts of the machine Capacity charts Set up and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remove the...

Page 7: ...es a hazard or unsafe practice that will result in severe Injury or Death Safety signs with signal word DANGER or WARNING are typically near specific hazards General precautions are listed on CAUTION...

Page 8: ...comfortable loud noises DUST HAZARD Wear appropriate dust mask Dust created while using machinery can cause cancer birth defects and long term respiratory damage Be aware of the dust hazards associate...

Page 9: ...event of incorrect operation or dangerous conditions the machine can be stopped immediately by pressing the E STOP button Twist the emergency stop button clockwise cw to reset Note Resetting the E St...

Page 10: ...rse making any modifications or alterations to a Baileigh machine Modifications or alterations to a machine may pose a substantial risk of injury to the operator or others and may do substantial damag...

Page 11: ...o the path of the operator NEVER stand in line with the cutting path of the blade during operation 15 Dress appropriate DO NOT wear loose fitting clothing or jewelry as they can be caught in moving ma...

Page 12: ...ee hole electrical receptacle If an adapter is used to accommodate a two prong receptacle the adapter plug must be attached to a known ground Never remove the third prong 33 Inspect power and control...

Page 13: ...AL SUPPORT Our technical support department can be reached at 920 684 4990 and asking for the support desk for purchased machines Tech Support handles questions on machine setup schematics warranty is...

Page 14: ...e Body Thickness 0 071 0 086 1 8 2 2mm Required Blade Kerf Thickness 0 102 0 126 2 6 3 2mm Maximum Width of Dado 13 16 8125 20 6mm Blade Tilt Left 0 45 Arbor Size 5 8 625 16mm Arbor Speed 3850 RPM Arb...

Page 15: ...lasterboard Cardboard Veneer with a suitable clamping device Dimensionally stable plastics thermoset plastics thermoplastics Sawing these materials does not normally involve any risks in respect of du...

Page 16: ...age painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for pro...

Page 17: ...securing bolts that attach the machine to the pallet Approaching the machine from the side lift the machine on the frame taking care that there are no cables or pipes in the area of the forks Move the...

Page 18: ...es a large amount of weight over a small area Make certain that the floor is capable of supporting the weight of the machine work stock and the operator The floor should also be a level surface If the...

Page 19: ...Left Extension Wing 12 Front Rail Tube 4 Miter Gauge 13 Fence Lock Handle 5 Blade Guard 14 Blade Tilt Handwheel 6 Right Extension Wing 15 Blade Height Handwheel 7 Fence 16 Blade Height Lock 8 Back Rai...

Page 20: ...s on the handwheels over the roll pin in the shafts 4 Use the hand knobs to tighten the handwheels to the shafts just enough so that it is difficult to turn the handwheel to either raise the blade or...

Page 21: ...table with the M10 Flat washers lock washers and M10 screws 10 Place the straightedge across the extension wings and main table to make sure that the table surface is flat Use soft surface clamps to...

Page 22: ...9 19 Install the Rail Fence Extension Table 1 Use the drawings below to assist in laying out and assembling the fence rails and the extension tables for either the 30 or the 50 table 30 Table 50 Table...

Page 23: ...place the fence on the rail otherwise the fence will not lock into the rail tube 8 Checking fence parallelism Slide the fence along the rail If it drags across the table adjust the foot at the rear of...

Page 24: ...ou made o If you make a mistake loosen the screws on the point window slide the fence against the blade and adjust the pointer window so the red line on the window is over the 0 mark on the tape then...

Page 25: ...o loosen nut Remove arbor nut blade flange C and saw blade D 6 Place new blade on arbor Make sure saw blade teeth point down at the front side of saw table Place flange and nut on arbor and securely s...

Page 26: ...blade guard When properly installed it should look like Fig on right and should pivot freely so it touches the table surface in the down position It should also swing up high enough to accommodate the...

Page 27: ...g Knife Thickness b Saw Blade Thickness B Blade Kerf width of saw blade cut 6 The distance of the riving knife from the gear rim must be between 3mm and 8mm measured radially through the center of the...

Page 28: ...itched on before commencing machining Air current speed is 20m s for vacuum suction dust emission index When air current speed of dust collector device in accordance with EN12779 2004 is not lower tha...

Page 29: ...cs as indicated on the tool All line connections should make good contact Running on low voltage will damage the motor In the event of a malfunction or breakdown grounding provides a path of least res...

Page 30: ...0ft 100ft 1 12 16 16 14 13 16 14 12 12 17 20 12 12 10 21 30 10 10 No WIRE GAUGE An undersized cord decreases line voltage causing loss of power and overheating All cords should use a ground wire and p...

Page 31: ...28 28 ELECTRICAL DIAGRAM...

Page 32: ...angle is obtained tighten lock knob Adjusting Rip Fence 1 The rip fence must be perfectly aligned with the table T slot to verify this align the edge of the rip fence with the table T slot and lower...

Page 33: ...s Aligning Table T Slot Parallel with Blade 1 The table T slot must be aligned parallel with the blade Using a combination square A measure the distance from the back edge of the blade to the table T...

Page 34: ...a perfect 90 degree angle to the table 4 If the blade is not at 90 degrees loosen lock nut C and turn stop ring D in or out The stop ring D should stop against the front trunnion bracket when the blad...

Page 35: ...ons especially the Stop button with power disconnected from the saw ON Button Starts the motor Safety Pin Chain When installed disables the ON Button to prevent accidental startup Emergency Stop Reset...

Page 36: ...he miter gauge may be used in either table slot however most operators prefer the left groove for average work When bevel cutting blade tilted use the table groove that does not cause interference of...

Page 37: ...ck holding it down and against the fence Never stand in direct line of the saw blade cut when ripping Hold the workstock with both hands and push it along the fence and into the saw blade The workstoc...

Page 38: ...f groove A 1 4 6 3mm groove is cut by using the two outside blades The teeth of the blades should be positioned so that the raker on one saw is beside the cutting teeth on the other saw The dado head...

Page 39: ...d with a commercial rust remover Use a vacuum to clean out the interior of the machine to keep chips and sawdust from accumulating on the belts and pulleys Note When cleaning chips and debris from the...

Page 40: ...lubrication is removed during cleaning re lubricate those areas Lubrication The table saw has sealed lubricated bearings in the motor housing and the arbor assembly they will not require any addition...

Page 41: ...ACCURATE 45 AND 90 RIP CUTS 1 Positive stop s not adjusted properly 2 Tilt angle pointer not set properly 1 Check blade with square and adjust positive stop 2 Check blade with square and adjust pointe...

Page 42: ...abinet stand 2 Stand is on uneven floor 3 Damaged saw blade 4 Bad V belt s 5 V belts not tensioned properly 6 Bent pulley 7 Improper motor mounting 8 Loose hardware 1 Tighten all mounting hardware 2 R...

Page 43: ...40 40 TABLE SAW BODY PARTS DIAGRAM 1 1 5 2 3 4 7 6 8 4 3 2 11 10 9 14 15 16 13 17 13 23 24 23 12 25 26 18 22 21 20 19 25 30 27 28 1 29 28 2 31 32 32 1 32 2 32 3 32 5 32 4 33 34 38 37 36 35 39 40...

Page 44: ...Tooth Washer 6mm 1 32 1 Contactor Chint NC1 18 1 11 Knob M6 1 1 32 2 OL Relay Chint NR2 25 12 18 1 12 Riveted Nut 6x15mm 1 32 3 On Off Switch Chint NP2 1 13 Hex Bolt M8 X 25 4 32 4 Tap Screw M4 8x19 2...

Page 45: ...144 145 146 147 146 149 150 151 152 153 154 155 156 157 159 108 160 158 148 162 161 164 168 167 166 165 163 122 104 143 132 123 174 174 175 176 175 177 135 178 108 117 179 180 182 181 183 184 185 186...

Page 46: ...1 166 Spring 1 115 Set Screw M6x 8 14 167 Shoulder Screw M6 1 116 Motor Pulley 1 168 Dust Collector Case 1 117 Hex Bolt M6x 16 3 169 Cap Screw M5x12 2 118 Lock Nut M5 3 170 Pointer 1 119 Lock Washer...

Page 47: ...t 1 192 Elevation Shaft 1 141 Main Trunnion 1 193 Pointer Base 1 142 Motor Shaft 1 194 Handwheel Bushing 1 143 Flat Washer W 8mm 6 195 Compression Spring 1 144 Rear Trunnion 1 196 Elevation Shaft Spac...

Page 48: ...Rivet 4x8 1 306 Left Guard 1 319 Pawl 2 307 Tap Screw M3 5x16 5 320 Spacer 2 308 Spring Clamp 1 321 Button Head Screw M4x 6 2 309 Dust Outlet Port 1 322 Shoulder Screw M6 5x25 1 310 Warning Label 2 32...

Page 49: ...407 Miter Body Pivot Pin 1 423 Lock Washer 6mm 3 408 Miter Gauge Body 1 424 Lock Lever M6 2 409 Miter Stop Pin Knob 1 425 Flip Stop Bracket 1 410 Miter Stop Pin Block 1 426 Lock Lever M6 1 411 Compres...

Page 50: ...w M5x 8 2 504 Set Screw M12x10 2 514 Flat Washer 5mm 2 505 Hex Bolt M6x40 1 515 Ruler X Ray Film 1 506 Cam Plate 1 516 Fence Face 2 507 Lock Nut 6mm 1 517 Button Head Screw M6x16 18 508 Hex Bolt M10x4...

Page 51: ...Rear Rail 1 604 Scale 1 613 Cap Screw M10x25 2 605 Flat Washer 6mm 5 614 Lock Washer 10mm 2 606 Lock Washer 6mm 5 615 Flat Washer 10mm 2 607 Cap Screw M6x16 5 616 Cap Screw M8x35 4 608 Flat Head Scre...

Page 52: ...619 Front Rail 1 608 Flat Head Screw M8x35 7 620 Scale 1 609 Flat Washer 8mm 27 621 Rear Rail 1 610 Lock Washer 8mm 18 622 Extension Board 1 611 Hex Nut 8mm 20 623 Leg 2 613 Cap Screw M10x25 2 624 Sup...

Page 53: ...50 50 NOTES...

Page 54: ...51 51 NOTES...

Page 55: ...52 52 NOTES...

Page 56: ...OWOC WI 54220 PHONE 920 684 4990 FAX 920 684 3944 WWW BAILEIGH COM BAILEIGH INDUSTRIAL LTD UNIT 1 FULLWOOD CLOSE SWIFT VALLEY INDUSTRIAL ESTATE RUGBY WEST MIDLANDS CV21 1QH UNITED KINGDOM PHONE 44 0 2...

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