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Operator'S Manual

Baileigh Industrial SR-5016, Operator'S Manual

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Summary of Contents for SR-5016

Page 1: ...STRIAL INC IS PROHIBITED Baileigh Industrial Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting from accid...

Page 2: ...OPERATION 18 Removing the Rolled Piece Part 19 Foot Switch Operation 19 SHEET ROLLING PROCEDURE 20 Determining Length of Material 20 Adjusting the Bottom Front Roll 20 Adjusting the Rear Roll 20 Pre...

Page 3: ...e to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller for warr...

Page 4: ...or further remedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agree...

Page 5: ...Description of the functional parts of the machine Capacity charts Set up and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment rem...

Page 6: ...es a hazard or unsafe practice that will result in severe Injury or Death Safety signs with signal word DANGER or WARNING are typically near specific hazards General precautions are listed on CAUTION...

Page 7: ...loud noises BEWARE OF PINCH POINTS Keep hands and fingers away from the rolls when the machine is in operation Keep hands and fingers clear of any gears or mechanisms Make sure guard is in place befor...

Page 8: ...h does not recommend or endorse making any modifications or alterations to a Baileigh machine Modifications or alterations to a machine may pose a substantial risk of injury to the operator or others...

Page 9: ...fore using any tool or machine carefully check any part that appears damaged Check for alignment and binding of moving parts that may affect proper machine operation 15 Observe work area conditions DO...

Page 10: ...4990 and asking for the support desk for purchased machines Tech Support handles questions on machine setup schematics warranty issues and individual parts needs other than die sets and blades For sp...

Page 11: ...ge painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for prot...

Page 12: ...olts that attach the machine to the pallet Approaching the machine from the side lift the machine on the frame taking care that there are no cables or pipes in the area of the forks Move the machine t...

Page 13: ...machine depends on the precise placement of it to the mounting surface FLOOR This tool distributes a large amount of weight over a small area Make certain that the floor is capable of supporting the...

Page 14: ...ears F 1hp Motor W Reducer Provides power to rolls inside cabinet G Electrical Enclosure Houses electrical components H Dual Foot Switch Controls forward and reverse motion of rolls I Stop Bar Micro S...

Page 15: ...13 13 A H E D B C F G...

Page 16: ...14 14 K J I...

Page 17: ...15 15 L M N...

Page 18: ...cs as indicated on the tool All line connections should make good contact Running on low voltage will damage the motor In the event of a malfunction or breakdown grounding provides a path of least res...

Page 19: ...ed below LENGTH AMP RATING 25ft 50ft 100ft 1 12 16 16 14 13 16 14 12 12 17 20 12 12 10 21 30 10 10 No WIRE GAUGE An undersized cord decreases line voltage causing loss of power and overheating All cor...

Page 20: ...kwise cw the roller rises closing the gap Counterclockwise ccw rotation lowers the roller or increases the gap between the rolls The rear roll controls the diameter of the finished piece part and is a...

Page 21: ...ll to the rest position 5 Slide the clamp handle head back in to lock the top roll 6 Press the RESET button on the electrical box to re energize the motor Foot Switch Operation 1 When the Left L pedal...

Page 22: ...e bottom roll turn the adjusting bolts located at the front of the machine Clockwise cw for up and counterclockwise ccw for down Insert the material 16ga max between the rolls from the front of the ma...

Page 23: ...below the material entering the rolls as in View A 2 Load the material Using the left foot pedal drive the piece forward to a point as in view A 3 Turn the two adjusting knobs L clockwise cw until yo...

Page 24: ...22 22 A B C D...

Page 25: ...ssion and stretch After the bending leaf is removed from the metal and the load is released the piece part relaxes forcing the bent portion of the metal to return slightly to its original shape The ke...

Page 26: ...e 4 carriage bolts holding the motor assembly to the base 3 Back off the locking nut on the adjusting bolt 4 Turn the adjusting bolt clockwise cw to tighten the chain tension DO NOT OVERTIGHTEN 5 Tigh...

Page 27: ...te threaded components and sliding devices Apply rust inhibitive lubricant to all non painted surfaces Note Proper maintenance can increase the life expectancy of your machine WARNING Make sure the el...

Page 28: ...26 26 PARTS IDENTIFICATION DRAWING 24 1 2 3 4 5 6 7 8 9 10 11 12 14 15 16 17 18 19 20 21 22 23 13 13 13 13 15 25 25 25...

Page 29: ...pper roll 1 9 Lower roll 1 10 Screw adjuster 2 11 Screw adjuster 2 12 Pin lower roll 2 13 Bottom roll set 2 14 Upper roll set 1 15 Gear M4 x 16T 2 16 Gear M4 x 19T 1 1 2 1 17 Gear M4 x 19T 1 1 4 1 18...

Page 30: ...SCHEMATIC 1 2W 220V 60Hz R S PF 1 Tr 220V 24V MC F MC R CU 11 CU 11 OL RHN 10K 8 5A U V X M RL R YL F R OL 1 2 7 9 8 10 TB 10 TB 12 R F R F TB 11 TB 11 R 6 TB 8 LS R 4 PB 5 TB 7 MOTOR 1HP 4P R PF 2 C...

Page 31: ...29 29 ELECTRICAL ENCLOSURE DOOR TERMINAL BLOCK A B B A G MOTOR M R S 1 2W 220V 60Hz O E U V X 3 5 8 9 12 LS R F R F...

Page 32: ...30 30 ELECTRICAL COMPONENT PHOTO C D E G F H...

Page 33: ...hermal Overload RHN 10K OL TROUBLESHOOTING FAULT PROBABLE CAUSE REMEDY Slip Roll creates cones instead of cylinders A noticeable crease forms in the piece part Piece part is pitted Rolls are not paral...

Page 34: ...32 32 NOTES...

Page 35: ...33 33 NOTES...

Page 36: ...4 BAILEIGH INDUSTRIAL LTD UNIT D SWIFT POINT SWIFT VALLEY INDUSTRIAL ESTATE RUGBY WEST MIDLANDS CV21 1QH UNITED KINGDOM PHONE 44 0 24 7661 9267 FAX 44 0 24 7661 9276 WWW BAILEIGH CO UK BAILEIGH INDUST...

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