Assembling Your New Bag Boy Express 240
•
No tools required for assembly
1.
Remove cart from carton and check that the
following items are included:
• Cart frame
• Front wheel with fork
• (2) side/rear wheels
• Allen wrench
4.
a)
Unfold the main cart frame by lifting the handle and moving the handle into the desired
position while the handle release button (b) is pressed
.
**The handle is designed to be adjusted to each individual’s preference. There are 5 positions
for the handle height.
To engage the parking brake, rotate the hand brake lever mounted on the handle (a) towards
the ground. The brake pin will extend into the brake ribs on the rear wheel. If you brake
becomes inoperable, you can adjust the tension by turning the lever barrel adjuster counter-
clockwise to tighten wire tension. If your brake is too tight when first operated, loosen the
barren adjuster by turning clockwise until lever can easily move into both on and off positions.
2.
a)
Attach the side wheels by inserting the axle of the wheel into the cart wheel hub
while the release lever is in the open position.
b)
Close the release latch to secure the wheel and repeat on alternate side.
3.
a)
Insert the front fork and wheel assembly as pictured.
b)
Close the release lever on the lower side of the hub to secure the fork assembly.
**The fork and wheel do not need to be removed to fold or store the cart, it was
designed this way to facilitate more compact packaging and storage when needed.
If your cart does not track straight you can easily align the wheel by following the
steps below:
1. Stand in front of the car and locate the 2 alignment screws in the front tips of each
fork leg. (a)
2. Using the allen wrench provided, turn the alignment screw to direct the wheel as
needed. (b)
**If your cart pulls to the left, tighten the right screw by turning it clockwise. If it pulls to
the right, tighten the left screw.
***If you find the screw too tight to fully adjust the wheel as desired, loosen both screws
to their stopping point and begin the process again. This will allow for a full range
of adjustment
.
First cart use-assembling your cart
Hand operated parking brake
a
b
a
b
a
b
a
b