Badger Meter HEDLAND MR Series User Manual Download Page 7

Installation Recommendations

The transmitter is a simple device to install . However, the following measures are recommended for reliable, trouble-

free operation:
• 

Align pipe accurately . Piping should be accurately aligned and of correct length . The high pressure body of the 

transmitter can withstand shock and flow/pressure pulsation . However, the piping should be firmly supported by external 

mounting brackets, both upstream and downstream of the meter, to avoid any pipe flexing actions that could reduce 

meter life .

• 

Use rigid mounting . If the transmitter inlet or outlet are to be rigidly mounted, and the opposing port is to be connected 

to flexible hose, the end connected with the flexible hose must be rigidly mounted .

• 

Use Teflon® tape for sealing NPT fitting .

• 

Install unions . Install a union near the inlet or outlet of the transmitter . This will facilitate quick, easy meter removal and 

inspection during periodic maintenance procedures .

• 

Ensure the fluid is traveling in the direction of the flow arrow . See 

Figure 4

 .

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The MR flow transmitter display board can be rotated 180° for optimal viewing . Simply remove the MR flow 

transmitter cover, disconnect the ribbon cable, rotate the display board 180°, reconnect the ribbon cable, and 

reinstall cover . See Figure 10 for cover screw tightening sequence .

• 

Use at least a 200 mesh (74 micron) filter . The transmitter will allow particulate to pass that would jam most valves and 

flow controls . Systems that do not have filtration should be equipped with at least a 200 mesh (74 micron) filter . Most 

hydraulic systems already have much finer filtration . Dirt, ferrous metal or sealing agents, such as Teflon® tape may lodge 

and cause malfunction . If the meter is jammed at a fixed position, follow cleaning and maintenance instructions .

• 

Do not

 use thread locking compounds as thread sealant .

• 

Do not

 install the transmitter near turbulence producing fittings such as elbows, reducers, or close coupled valves . The 

transmitter does not require flow straighteners or special lengths of straight inlet/outlet piping to stabilize turbulent 

flow patterns . However, to assure maximum operational reliability, avoid installation of elbows, valves and/or reducers 

immediately adjacent to the meter inlet .

• 

Do not 

install the transmitter near fast-acting valves . Fast-acting valves have the potential to create high magnitude 

hydraulic pressure spikes . These spikes can damage the internal components of the meter, resulting in inaccuracies 

or malfunction .

• 

Do not

 allow unidirectional transmitters to be operated against the direction of the flow arrow . The standard transmitter 

is a unidirectional flow meter . The piston acts as a check valve to block flow in the reverse direction . This causes an 

excessive pressure differential, which can result in damage to internal meter components . The transmitter is also available 

in a modified design, which offers a reverse flow bypass feature to accommodate bidirectional flow .

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Transmitters with a reverse flow bypass feature are available . Consult factory for details .

Electrical Connections

Cable may be shortened or lengthened as required for proper installation . The cable is soldered directly to the electrical 

connector at the factory .
Cable replacement requires disassembly of the electrical connector .

4

2

1

3

2

1

4

3

Figure 1:  4-pin cable connection

DC Output Connection

Loop Power Connection

No Connection

(-) 4…20 mA Out

0V DC

No Connection

(+) DC Power

(+) 4…20 mA In

0…5 or 0…10V DC Output

No Connection

User Manual

Page 7 

November 2013

Summary of Contents for HEDLAND MR Series

Page 1: ...MR Flow Transmitter XMT UM 00498 EN 02 November 2013 Flow Transmitter 3500 PSI 241 BARS MAX OIL RUN User Manual...

Page 2: ...MR Flow Transmitter Page ii November 2013...

Page 3: ...llation 13 Programming Procedures 13 List Item Selection Procedure 13 Numeric Value Entry Procedure 14 Programming Flow Chart 14 Maintenance 17 Cartridge Cleaning 17 Inspection 17 Troubleshooting 18 N...

Page 4: ...API Oil 31 Water Based Fluids 32 Water 33 Caustic and Corrosive Liquids 33 Air Compressed Gases 34 Air Caustic and Corrosive Gases 34 MR Flow Transmitter Page iv November 2013...

Page 5: ...meet specific system requirements Calibration parameters are included for Specific gravity compensation all fluids Viscosity compensation petroleum based fluids Pressure and temperature compensation p...

Page 6: ...THESE INSTRUCTIONS COULD RESULT IN SERIOUS PERSONAL INJURY OR DEATH AND OR DAMAGE TO THE EQUIPMENT AIR GAS METERS ARE NOT OXYGEN CLEANED USE WITH OXYGEN MAY CAUSE HAZARDOUS OR EXPLOSIVE CONDITIONS TH...

Page 7: ...y lodge and cause malfunction If the meter is jammed at a fixed position follow cleaning and maintenance instructions Do not use thread locking compounds as thread sealant Do not install the transmitt...

Page 8: ...types of data collection and control instrumentation Schematics 1 2 Figure 3 represent typical wiring for a target powered by either AC power or DC supply Schematics 3 4 Figure 3 will be used when the...

Page 9: ...n White Red Fuse 0 05 A Fast Excitation Voltage 4 20 mA Input 4 20 mA Input Example Chart Recorder Schematic 2 0 5 Vdc or 0 10 Vdc connection using targets power supply 4 2 1 3 Black Green White Red S...

Page 10: ...ired location Use wrench on transmitter flats to hold the unit in place during installation DO NOT TURN the transmitter using the wrench See Figure 5 6 After installation rotate the transmitter by han...

Page 11: ...site plumbing being tightened Flow Transm itter Mo delH6 00A 000 M R S N 78500 Da te 0412 FLOW Fl ow Tr an sm itte r 35 00 PS I 2 41 BA RS MAX OIL Flow Transm itter Mo delH6 00A 000 M R S N 78500 Da t...

Page 12: ...ur buttons have the following function in RUN mode MENU Selects programming mode No function No function ENTER The current total can be manually stored in the monitor s flash memory Press and hold ENT...

Page 13: ...3500 PSI 241 BARS MAX OIL 1 2 3 4 Figure 8 Cover screw tightening sequence Programming Procedures The MR flow transmitter has been programmed at the factory according to the specifications that were...

Page 14: ...lternate between BOTH rate and total Its displayed name is DISPLAY and is viewed or changed using the List Item Selection Procedure Rate Units of Measure The meter allows the selection of many common...

Page 15: ...OP PRES and is viewed or changed using the Numeric Value Entry Procedure Operating Temperature Unit Displayed for GAS meters only Operating Temperature Units is used in conjunction with Operating Temp...

Page 16: ...t press ENTER NO will display 2 To change to YES press either arrow key 3 The analog output will go to its minimum output level A numeric value between 0 4000 will display This is an internal number u...

Page 17: ...wooden dowel inserted into the outlet port of the meter to push parts out 7 Place all parts on a clean work surface Clean and inspect all parts Replace any that appear worn or damaged Check inlet por...

Page 18: ...re 9 Cartridge components Number Name 1 Body 2 Cone Assembly 3 Meter Spring 4 Piston Assembly 5 Retaining Spring 6 Cap 7 Wave Spring No Rate or Total Displayed Check flow meter body and internal compo...

Page 19: ...he pneumatic flow meter is calibrated for air in standard cubic feet per minute scfm at 1 0 s g 70 F 100 psi and liter per second lps at 1 0 s g 21 C 6 9 bar Pressure Gauge Air Bleed Off To Equipment...

Page 20: ...2 is included to show the correction algorithms include in the program to perform pressure temperature and specific gravity corrections When configuring the MR flow transmitter enter the actual opera...

Page 21: ...1 195 R R R R R N C R R Glycerin 1 26 0 834 0 891 R R R R R R R C R Kerosene 0 82 1 033 1 104 R R R R R N R R R Liquid Propane LPG 0 51 1 310 1 400 R R R R R N N R R Mineral Oil 0 92 0 976 1 042 R N...

Page 22: ...um HE 0 14 0 374 R R R R R R R R R Hydrogen H2 0 07 0 265 R R R R R R R R R Natural Gas 0 60 0 775 C C R C R N C R R Nitrogen N2 0 97 0 985 C C R R R R C R R Oxygen O2 1 10 1 049 R R R R R R R R R Pro...

Page 23: ...32 0 31 8 1 1 4 SAE 20 12 20 310 10 68 271 11 65 296 7 63 194 4 84 123 3 82 97 5 02 128 4 50 114 2 20 56 0 31 8 1 1 2 SAE 24 12 20 310 10 68 271 11 65 296 7 63 194 4 84 123 3 82 97 5 02 128 4 50 114...

Page 24: ...r Plate Retaining Ring Spring Retaining Spring Fasteners Internal Magnet Pressure Seals Enclosure Seal Lens T316 SS SAE 1070 1090 Carbon Steel 302 SS SAE 1070 1090 Carbon Steel T303 SS Teflon Coated A...

Page 25: ...ying the fatigue and establishing the burst pressure ratings of the pressure containing envelope of a metal fluid power component Meter Size Aluminum Brass Stainless Steel RFP Cycles RFP Cycles RFP Cy...

Page 26: ...Totalizer Exponent E 2 0 01 100 E 1 0 1 10 E0 1 no multiplier E1 10 E2 100 E3 1 000 E4 10 000 E5 100 000 E6 1 000 000 No Yes ZERO CAP Zero Capture Numeric Entry FULLFLOW Full Flow Rate Numeric Entry...

Page 27: ...r E1 10 E2 100 E3 1 000 E4 10 000 E5 100 000 E6 1 000 000 No Yes ZERO CAP Zero Capture Numeric Entry FULLFLOW Full Flow Rate Numeric Entry PASSWORD Password No Yes RES DFLT Reset to Default Numeric En...

Page 28: ...E3 1 000 E4 10 000 E5 100 000 E6 1 000 000 No Yes ZERO CAP Zero Capture Numeric Entry FULLFLOW Full Flow Rate Numeric Entry SP GRAV Specific Gravity OUT MODE Output Mode 4 20 mA 0 5 VDC 0 10 VDC Yes N...

Page 29: ...PRESSURE DROP PSI 3 4 1 5 50 4 40 3 30 2 20 1 2 Reverse Flow 0 1 1 0 0 5 5 0 0 2 2 0 1 10 1 15 FLOW GPM PRESSURE DROP PSI 0 2 2 0 0 5 10 0 10 1 10 0 5 5 0 The pressure drop curves are valid for fluids...

Page 30: ...DROP PSI 1 4 0 20 2 0 0 10 1 0 1 2 Reverse Flow 0 1 1 0 0 5 5 0 0 2 2 0 1 10 1 15 FLOW GPM PRESSURE DROP PSI 3 4 1 Reverse Flow 0 2 2 0 0 5 5 0 1 10 2 20 3 30 4 40 FLOW GPM PRESSURE DROP PSI 1 1 4 1 1...

Page 31: ...ROP PSI 1 4 10 1 0 20 2 0 1 15 1 10 0 5 5 0 0 2 2 0 FLOW GPM PRESSURE DROP PSI 1 2 3 4 1 4 40 3 30 2 20 FLOW GPM PRESSURE DROP PSI 1 1 4 1 1 2 10 100 10 75 5 50 3 30 FLOW GPM PRESSURE DROP PSI User Ma...

Page 32: ...0 5 5 0 1 10 2 20 3 30 4 40 FLOW GPM PRESSURE DROP PSI 3 20 275 20 180 FLOW GPM PRESSURE DROP PSI 1 1 4 1 1 2 10 150 10 100 10 75 5 50 3 30 FLOW GPM PRESSURE DROP PSI 1 4 10 1 0 20 2 0 FLOW GPM PRESSU...

Page 33: ...RE DROP PSI 1 15 1 10 FLOW GPM PRESSURE DROP PSI 1 2 0 5 5 0 05 50 0 2 2 0 0 1 1 0 0 2 2 0 0 5 5 0 1 10 0 2 2 0 Caustic and Corrosive Liquids 1 1 4 1 1 2 10 100 10 75 5 50 3 30 FLOW GPM PRESSURE DROP...

Page 34: ...PRESSURE DROP PSI 0 5 10 15 20 25 0 10 5 15 20 25 30 2 20 1 10 0 5 5 3 30 1 4 Air Caustic and Corrosive Gases FLOW SCFM PRESSURE DROP PSI 0 5 10 15 20 10 100 25 250 15 150 3 25 5 50 3 4 1 0 100 50 15...

Page 35: ...User Manual INTENTIONAL BLANK PAGE Page 35 November 2013...

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