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Input Sensor Wiring

The Series 3100 flow monitor is a Dual Channel unit . Either a single input, or any combination of two pulse or analog inputs 

can be used . The pulse inputs are extremely versatile, designed to accept either two-wire (Data Industrial 200 Series), three-

wire pulse inputs (4000 Series) or zero-crossing sine wave inputs (turbines with a magnetic coil pickup) . 
The analog inputs can accept 0…20 mA, 4…20 mA, 0…1V DC, 0…5V DC or 0…10V DC . Both the top and bottom ends of the 

analog range can be configured in the field so that most inputs can be accepted if the hardware limitations are not exceeded . 

Contact the factory for assistance with custom inputs . Although different rear panel terminals are used, all parameters are set 

with the LCD/keypad interface . No internal or external jumpers, switches or potentiometers require movement or adjustment . 
Pulse Inputs (Solid-State Switch or Sine Wave)
The Series 3100 flow monitor accommodates four types of pulse inputs:
•  Pulse-DI: Used for all Data Industrial Flow Sensors . Provides an internal pullup resistor and uses “K” and “Offset” values  

for calibration .

•  Pulse –K Factor: Accepts non Zero Crossing inputs but provides no internal pullup, classical “K” (pulses/gal) values  

for calibration .

•  Pullup K Factor: Provides an internal pullup resistor and uses classical “K” ( pulses/gal) values for calibration .
•  Sine-K Factor: Accepts zero crossing low voltage sourcing devices, with classical “K” ( pulses/gal) calibration .

Channel #1

Two Wire Flow Sensor

                              Sensor (+)

                              Sensor (-)

                              Shield   

Shield

Sensor (+)

Sensor (-)

Channel #2

Two Wire Flow Sensor

Analog 1 IN (+)   1
Analog 1 IN (-)    2
Shield                    3               
Analog 2 IN (+)   4
Analog 2 IN (-)    5
Shield                    6               
Pulse 1 IN (+)       7
Pulse1 IN (-)         8
Shield                    9               
Pulse 2 IN (+)     10
Pulse 2 IN (-)        11
Sensor Power    12               

Sensor Input Card

Green Label

12 Pin Connector

200 Series Flow Sensors

Red = Sensor (+)

Black = Sensor (-)

SDI Series Sensors

Varies with Model

Refer to SDI User Manual

Other Sensors

Contact Technical Support as needed

Figure 4:  Wiring a two-wire pulse flow sensor

4000 Series Flow Sensors

Red = Sensor Power

White = Sensor (+)

Black = Sensor (-)

SDI Series Sensors

Varies with Model

Refer to SDI User Manual

Other Sensors

Contact Technical Support as needed

Channel #1

Three Wire Flow Sensor

                    Sensor Power            

                           Sensor (+)

                           Sensor (-)

                           Shield   

Shield

Sensor (+)

Sensor (-)

Channel #2

Three Wire Flow Sensor

Sensor Power

Analog 1 IN (+)   1
Analog 1 IN (-)    2
Shield                    3               
Analog 2 IN (+)   4
Analog 2 IN (-)    5
Shield                    6               
Pulse 1 IN (+)       7
Pulse1 IN (-)         8
Shield                    9               
Pulse 2 IN (+)     10
Pulse 2 IN (-)        11
Sensor Power    12               

Sensor Input Card

Green Label

12 Pin Connector

Figure 5:  Wiring a three-wire pulse sensor

Installation

Page 8 

October 2017

CTL-UM-01026-EN-05

Summary of Contents for Data Industrial 3100 Series

Page 1: ...Industrial Flow Monitor Series 3100 CTL UM 01026 EN 05 October 2017 User Manual...

Page 2: ...Industrial Flow Monitor Series 3100 Page ii October 2017 CTL UM 01026 EN 05...

Page 3: ...puts Solid State Switch or Sine Wave 8 Analog Input 9 Output Wiring 9 Mechanical Form C Relays COM N O and N C 9 Normally Open Solid State Switch 11 Analog Outputs 11 RS485 Communication Wiring 12 USB...

Page 4: ...otalizer Pulse Output 23 Setpoints 23 Communication 24 RS485 COM Port Configuration 24 Modbus 24 BACnet 25 USB Command List 26 Troubleshooting 29 Trouble Codes 29 Specifications 30 Ordering Matrix 31...

Page 5: ...latile memory no battery backup is required Two independent pulse and analog input channels can be used separately or combined in addition or subtraction modes for all display output functions Field d...

Page 6: ...ow monitor generates very little heat so no consideration need be given to cooling or ventilation However prolonged direct sunlight can damage the front panel so some level of shading is recommended e...

Page 7: ...nd of the power supply to the Series 3100 flow monitor terminal marked LV AC DC Earth ground can be connected to the terminal marked EARTH Ground should be heavy gauge wire and as short as possible If...

Page 8: ...lassical K pulses gal values for calibration Pullup K Factor Provides an internal pullup resistor and uses classical K pulses gal values for calibration Sine K Factor Accepts zero crossing low voltage...

Page 9: ...ane 2 Input ranges of 0 1V DC 0 5V DC 0 10V DC 1 20 mA or 4 20 mA can be selected from front panel or via USB communication port 3 Voltage inputs are high impedance 100 K Current inputs are 100 Ohm As...

Page 10: ...lay 1 NC Relay 1 COM Relay 2 NO Relay 2 NC Relay 2 COM Relay 3 NO Relay 3 NC Relay 3 COM Relay 4 NO Relay 4 NC Relay 4 COM Pulse 1 OUT Pulse 1 OUT Sensor Input Card Red Label 14 Pin Connector 1 2 3 4...

Page 11: ...ing If additional source voltage is required an external source of up to 30V DC can be used Analog Input Device 12V max 20 mA Analog Analog NOTEE Resistor only required for voltage input devices 0 1V...

Page 12: ...Shield Series 3700 or other Modbus or BACnet Master Device Figure 11 RS485 communication wiring Modbus BACnet USB Communications Port Using the USB Port requires Windows HyperTerminal or other similar...

Page 13: ...sed by pressing the MENU Button One each screen there are three Choices In this case RESET SETUP and DIAG selects RESET selects SETUP and selects DIAG RESET SETUP DIAG Main Setup screen accessed by pr...

Page 14: ...Enter Set point 1 00000000 Menu Enter Figure 13 Selection screen Option List Screens Units of measure is an example of an options list Press to scroll up the list and to scroll down through the list...

Page 15: ...User Manual INTENTIONAL BLANK PAGE Page 15 October 2017 CTL UM 01026 EN 05...

Page 16: ...low 1 Rate Flow 1 Total Flow 2 Rate Flow 2 Total Flow 1 2 Rate Flow 1 2 Total Flow 1 2 Rate Flow 1 2 Total Flow 2 1 Rate Flow 2 1 Total Update rate 0 00000000 sec 9 99999999 sec Appears only if Setup...

Page 17: ...1 2 29 Serial XXXXXX Error codes 000 000 000 000 SETUP RLY3 RLY4 Pulse SETUP AOUT1 AOUT2 COMM Go to RS485 MODBUS BACnet Go to Analog Outputs Go to Relays Pulse Outputs Go to Flow Inputs SETUP FLOW2 RL...

Page 18: ...acre ft min acre ft hr bbl s bbl min bbl hr Custom units Flow total units gal Mgal L ft3 m3 acre ft bbl Custom units Custom units LABEL CONV Flow X total UNITS DIG CUST Flow 1 digits 0 1 2 Flow X tot...

Page 19: ...0000 sec Flow 1 timeconst 0 00000000 sec 100 000000 sec DI sensor K num 0 00000000 999999999 K Factor 0 00000000 999999999 DI Sensor Cal KNUM OFFSET DI Sensor Offset 999999999 0 00000001 0 00000001 99...

Page 20: ...ate units gal Mgal L ft3 m3 acre ft bbl Custom units Totalizer input Flow 1 Total Flow 2 Total Flow Sum Total Flow 1 2 Total Flow 2 1 Total 1 pulse 0 00000001 999999999 Time closed 0001 ms 9999 ms Rel...

Page 21: ...FACTRY Adjust 20 mA 60748 FACTRY Analog output 1 FUNC RANGE SCR Analog output 1 UNITS SETPT P Analog output 1 I D LOW Analog output 1 HIGH Analog output 1 CAL Analog output range 0 to 20 mA 4 to 20 mA...

Page 22: ...ADDR MAX DEVID Baud Rate Auto 9600 19200 38400 76800 MSTP Address 001 127 Comm NET BAUD ADDR Baud Rate 300 1200 2400 9600 19200 38400 76800 MODBUS Address 001 247 Network MODBUS Network BACnet MSTP De...

Page 23: ...int crossing before restarting the count from zero LATCH Locks relay in energized state If Latch is chosen once energized by the setpoint time delay the relay remains energized until a reset is select...

Page 24: ...Modbus Network RS485 Baud Rate Selectable Protocol RTU or ASCII Addresses 001 to 247 Slave only Read Input Registers 30001 39999 Function 04 Data Type IEEE 754 Float ABCD CDAB Each variable is stored...

Page 25: ...pin USB connector is also included As much as possible the commands mimic the use of the front panel controls To use this feature the following are required PC with USB ports and Windows HyperTermina...

Page 26: ...lay line1 1 sets Line 1 of the display to display 1 which is the totalizer for flow channel 1 Diagnostics id show model number software version echo on off turn on off interactive command line with ec...

Page 27: ...low rate min current flow 1 2 sensor avg 0 100 averaging time constant in seconds flow 1 2 rate units 0 19 flow channel rate units to display 0 GPM 1 gal s 2 gal hr 3 Mgal day 4 L s 5 LPM 6 L hr 7 ft3...

Page 28: ...1 5 rate x totalizer rate relay 1 5 ctime 0 10000 pulse width in milliseconds relay 1 4 latch on off turn on off relay latching relay 1 4 setpoint x relay 1 4 setpoint x relay 1 4 relpoint x relay 1...

Page 29: ...reading from analog input AD converter channel 1 32 Error reading from analog input AD converter channel 2 36 Error writing to analog input AD converter channel 1 37 Error writing to analog input AD...

Page 30: ...ourcing Sinking 30V DS 0 mA max 3 V 20 mA min Sourcing 600 max load USB Communication Provides complete access to all programming and operation features Requirements USB 2 0 A to Mini B five pin cable...

Page 31: ...nitor Ordering Matrix Example 3100 1 0 Series Flow Monitor 3100 Power Supply Low Voltage 0 12 24V AC VDC High Voltage 1 120 240V AC Mounting Panel Mount 0 Figure 4 Ordering matrix Ordering Matrix Page...

Page 32: ...a Guadalupe Inn CP 01050 M xico DF M xico 52 55 5662 0882 Europe Eastern Europe Branch Office for Poland Latvia Lithuania Estonia Ukraine Belarus Badger Meter Europe ul Korfantego 6 44 193 Knur w Pola...

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