Badger Meter 220 Series User Manual Download Page 13

CALIBRATION

Badger Meter sensors use unique K and Offset numbers for calibration . These numbers are derived from calibration runs using 

NIST traceable instruments . Using both a K and an Offset number provides higher accuracy than using a K (pulse/gal) factor 

alone . K and Offset numbers for each tee configuration are listed in the following tables .
The 

"Calibration Table for Pipe Sizes 3…36 Inches" on page 14

 provides calibration and operation data for most scheduled 

pipe sizes 3…18 inches . For tee-mounted sensors, see the Metal Tee or the Plastic Tee user manual, available in the Resource 

Library at 

www.badgermeter.com

 .  

Description of Calibration Table Columns

Column

Description

Column 1

Nominal Pipe Size (NPS)

Column 2

Pipe outside diameter (O .D .) as defined by ASA B36 .10 and other standards

Column 3

Pipe inside diameter (I .D .) as defined by ASA B36 .10 and other standards

Columns 4 and 5

The K value and Offset that should be used in our frequency equation:

Freq=

Gpm

K

– Offset

This equation describes the frequency of the output signal of all Badger Meter flow sensors . By substituting the 
appropriate K and Offset values from the table, the sensor’s output frequency can be calculated for each pipe size . 
This information is required when calibrating an output board or when using the raw sensor data as direct output to 
interface with a device that is not a Badger Meter product .

Column 6

This column indicates the suggested flow range of sensors in each pipe size . Badger Meter sensors will operate 
both above and below the indicated flow rates . However, good design practice dictates the use of this range for 
best performance .
Sensors should be sized for flow rather than pipe size . To prevent disturbances to the flow profile, always connect 
the sensor tee to the pipe nipples measuring at least ten pipe diameters in length on the downstream (delivery) side 
before making the transition in pipe size .

Calibration

Page 13 

February 2018

SEN-UM-01635-EN-11

Summary of Contents for 220 Series

Page 1: ...Flow Sensors Insertion Style Flow Sensors Series 220 225 226 SEN UM 01635 EN 11 February 2018 User Manual...

Page 2: ...is Depressurized and Drained 7 Installation into a Pressurized Pipeline 7 Electrical Installation 10 Standard Sensors 10 IR Sensors 10 High Temperature Sensors 11 Electrical Installation Safety 11 Ca...

Page 3: ...y dependent on proper location in the piping system Irregular flow velocity profiles caused by valves fittings and pipe bends can lead to inaccurate overall flow rate indications although local flow v...

Page 4: ...or inserted 1 1 2 inches 38 mm into the pipe flow To determine the proper insertion depth follow these steps 1 Apply anti seize thread lubricant supplied with the sensor to the threaded studs of the m...

Page 5: ...S 2 As a backup to the flow arrow label there is a small hole next to the larger sight hole of the upstream side With a 3 32 inch Allen wrench tighten the positioning collar set screws 3 Double check...

Page 6: ...the hex nuts 14 7 8 inches 378 mm minus the thickness of the pipe from the outside diameter of the pipe For example measure the wall thickness of the pipe from the coupon removed when the 1 7 8 inch...

Page 7: ...pressure that may have built up b Fully open the isolation valve c Push the sensor sleeve into the pipe with a slight twisting motion d Guide the sensor collar holes over the three hex adapter studs...

Page 8: ...valve on the hex mounting adapter to relieve the pressure resulting from the flow sensor sleeve insertion 7 Carefully hand insert the hot tap flow sensor sleeve assembly into the hex mounting adapter...

Page 9: ...of the positioning collar with a 3 32 inch Allen wrench 19 Align the sensor sight holes along the pipe axis using the alignment rod from the sensor installation kit Make sure the flow label arrow on t...

Page 10: ...O NOT remove the plastic caps from the sensor leads until ready to splice 1 Use a twisted pair cable suitable for direct burial to connect the sensor to the transmitter monitor or controller Multi pai...

Page 11: ...afe when installed in conformance with Badger Meter installation drawing 06 480 002 Figure 5 as specified on the blue label identifying an intrinsically safe sensor Entity approval implies that only t...

Page 12: ...OF BADGER METER TOLERANCE ON 4 PLACE DIMENSIONS 0025 0635 THIS DRAWING TO BE USED WITH CAD MODEL WHEN SUPPLIED BY BADGER METER FOR COMPLETE PRODUCT DEFINITION PER ANSI Y14 41 2003 DRAWING AND TOLERANC...

Page 13: ...mns 4 and 5 The K value and Offset that should be used in our frequency equation Freq Gpm K Offset This equation describes the frequency of the output signal of all Badger Meter flow sensors By substi...

Page 14: ...3 21 068 0 256 50 1500 8 inch Sch 10S 8 625 8 329 43 914 0 286 80 2500 Sch 20 8 625 8 125 41 653 0 283 80 2500 Sch 30 8 625 8 071 41 063 0 283 80 2500 Std Wt Sch 40 8 625 7 981 40 086 0 281 80 2500 Sc...

Page 15: ...511 400 12 000 22 inch Std Wt Sch 20 22 00 21 25 301 975 0 621 500 15 000 Extra Strong Sch 30 22 00 21 00 294 642 0 616 500 15 000 Sch 80 22 00 19 75 259 513 0 573 500 15 000 24 inch Std Wt Sch 20 24...

Page 16: ...letely out The impeller assembly will now be free and will drop out 5 Inspect the shaft and bearings for wear and replace as necessary 6 See Figure 5 To reinstall position the impeller in the cavity o...

Page 17: ...terminals ON and OFF repeatedly allows the display to respond by trying to calculate a flow rate for the frequency of your shorting action If the display does not show a change from 0 00 it indicates...

Page 18: ...100 psi 68 F Recommended Design Flow Range 0 5 30 ft sec Initial detection below 0 3 ft sec Accuracy 1 0 of full scale over recommended design flow range Repeatability 0 3 of full scale over recommend...

Page 19: ...User Manual INTENTIONAL BLANK PAGE Page 19 February 2018 SEN UM 01635 EN 11...

Page 20: ...Meter Slovakia s r o Racianska 109 B 831 02 Bratislava Slovakia 421 2 44 63 83 01 Asia Pacific Badger Meter 80 Marine Parade Rd 21 06 Parkway Parade Singapore 449269 65 63464836 China Badger Meter 7 1...

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