Bad Boy RENEGADE Series Service Manual Download Page 20 | Manualshive

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PAGE 20

SECTION 12:

DRIVE BELT

To access the rear of the pump plate, loosen the nuts holding the rear cover in place 1 ½ turns using a 9/16

wrench. Once loosened slide the rear cover rearward until it stops. Then the rear cover will pivot down giving

access to the pump belts, clutch, and oil filter.

The Renegade drive belt utilizes a two-belt system with auto adjusting tensioners. The use of a 3/8 ratchet and

short extension may be required for installation or removal of a drive belt.

Fig. 13

Fig. 14

Fig. 15

Pump

Pulley

Pump

Pulley

Clutch

Drive Belt

Tensioners

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Summary of Contents for RENEGADE Series

Page 1: ...2021 Renegade Gas...

Page 2: ...ransportation Section 5 Page 10 Troubleshooting and FAQ Section 6 Page 12 Controls Section 7 Page 13 Moving In operable Mower Section 8 Page 14 Mower Blade Maintenance Section 9 Page 15 Equipment Lubr...

Page 3: ...e Blade 038 6090 00 72 Blade Hi Lift Fusion 038 7230 00 Gator Blade 038 5400 00 Wave Blade 038 7215 00 Hydraulic Filter 063 8014 00 61 Deck Belt 041 0222 00 72 Deck Belt 041 2375 00 Pump Belt 041 8000...

Page 4: ...ordering parts 1 Part number 2 Serial number All warranty repair and service must be handled through your authorized Bad Boy dealer To locate the nearest dealer go to the website listed above and cli...

Page 5: ...against a wall or obstruction as material may ricochet back toward the operator Stop the blades when crossing gravel surfaces 2 10 Never operate the mower without the discharge chute grass catcher or...

Page 6: ...changes in speed or direction could cause the mower to roll over 2 32 Use extra care while operating the mower with grass catchers or other attachments they can affect the stability of the mower Do n...

Page 7: ...table container rather than from a gasoline dispenser nozzle 2 55 Never fill gasoline containers inside a vehicle or on a truck or trailer bed with a plastic liner Always place containers on the groun...

Page 8: ...tion Attempt to start the mower with the PTO switch in the OFF position The engine should not start Continue test 2 76 On a level surface disengage the parking brake and place lever arms to their outw...

Page 9: ...s will lock into place and must be in this position to start the mower 3 5 Put PTO switch in the OFF position 3 6 If your mower has been equipped with a ROPS Roll Over Protection System then you must...

Page 10: ...st Check air and fuel filter more often in dusty conditions DealerGet maintenance performed at a registered dealership SECTION 5 MOWER STORAGE TRANSPORTATION 5 1 Keep the mower from collecting debris...

Page 11: ...the blades won t engage A Make sure the safety switch is plugged in on the bottom of the seat Check the underside of the blade power switch to ensure the plug is secure at the switch Also check PTO fu...

Page 12: ...achine in the on start position 7 3b MIL EFI machines contain a malfunction indicator light located in place of the choke control knob This light indicates a malfunction in the electronic fuel injecti...

Page 13: ...information Engine RPM PTO Hours Engine Hours Battery Voltage Engine Oil Pressure Rider Presence Drive Arm Neutral Engagement Parking Brake Engagement and PTO Engagement Fig 3 Engine RPM PTO Hours Eng...

Page 14: ...tow the mower Use a winch to load on a trailer for transporting Your Mower Weighs RENEGADE SERIES 1535 1595 lbs Weights fluctuate with the addition of accessories 8 3 If it becomes necessary to move a...

Page 15: ...ing underneath your mower 9 6 ALWAYS wear thick gloves when handling blades 9 7 ALWAYS check for blade damage if mower strikes rock branch or other objects that could potentially damage the blade SECT...

Page 16: ...re specific purpose If you re experiencing less than desired cutting or discharging performance with a 3 1 blade you may want to check into using a 2 1 blade Conversely if you re using a 2 1 blade and...

Page 17: ...ng season Keep several blades around so you ll always have a sharp one on hand Sharp blades cut the grass cleanly and help mulch clippings into small pieces which break down quickly Don t forget to ch...

Page 18: ...of the hydraulic system and void the warranty Each side requires approximately two quarts of oil to refill the system THE FOLLOWING MAINTENACE IS TO BE PERFORMED ON A LEVEL SURFACE CHANGING YOUR HYDRA...

Page 19: ...s valve closed and the engine running slowly move the handlebars in the forward and reverse directions 5 to 6 times Caution the tires will rotate during this procedure Turn off engine Check the oil le...

Page 20: ...r rearward until it stops Then the rear cover will pivot down giving access to the pump belts clutch and oil filter The Renegade drive belt utilizes a two belt system with auto adjusting tensioners Th...

Page 21: ...filter Reinstall oil drain cap and tighten 3 Place new filter in shallow pan with open end up Fill with new oil until oil reaches the bottom of the threads Allow two minutes for oil to be absorbed by...

Page 22: ...e vicinity of any maintenance activities CHANGING YOUR FUEL FILTER 1 Locate your fuel filter and note the direction of fuel flow 2 Clamp the fuel line on both sides of the fuel filter using fuel line...

Page 23: ...reduce the air cleaner s effectiveness Reference section 4 for the recommended replacement interval of the air cleaner Adhering to these practices will help prevent loss of power and premature engine...

Page 24: ...heck the gap of the spark plug by using a feeler gauge and set gap to the recommend value in the engine s service manual 3 If the spark plug is worn overheated wet or carbon fouled replace the spark p...

Page 25: ...Never replace a fuse with one of a higher amperage rating or bypass a fuse in any way Doing so creates a significant fire hazard and can cause severe damage to the mower s electrical components If a...

Page 26: ...PAGE 26 ELECTRICAL SYSTEM CONTINUED WIRING DIAGRAM For a larger version of the below diagram please visit badboymowers com and click the parts manuals section Fig 26...

Page 27: ...fittings located on each of the two turnbuckles 4 total Grease at every oil change Fig 30 The pump belt tensioner is located under the engine and has a grease fitting at its pivot Grease at every engi...

Page 28: ...to its highest position If needed loosen the deck belt tensioner to its weakest installed position 3 Take off both pulley covers and route the belt by following the belt route decal Verify that the be...

Page 29: ...ing height When tensioning a new belt recheck belt tension after 1 2 hour of cutting time Use a belt tension gauge to ensure the proper tension Your dealer or service center will have a belt tension g...

Page 30: ...proximately 3 1 2 off the ground to achieve the proper 1 4 pitch down in the front it may be necessary to use some 1 4 spacers under the rear of the deck as shown in Fig 41 4 Using a pair of 9 16 wren...

Page 31: ...though component damage potential may be increased The bolt has right handed threads Re torque the blade bolts to 90 110 ft lbs upon re installation The blade spindles contain a sealed bearing inside...

Page 32: ...e Hours Performed Date Hours Performed Date Hours Performed Date Hours Performed Date Hours Performed Date Hours Performed Date Hours Performed Date Hours Performed Date Hours Performed Date Hours Per...

Page 33: ...____________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________...

Page 34: ...nc within 30 days of the retail purchase date C Warranty claims requiring parts returned will be settled upon return of parts to Bad Boy for inspection D All warranty issues must be handled through an...

Page 35: ...ANTY REGISTRATION Ensure selling dealership has registered mower within 30 days of purchase to validate warranty Please record your serial number date of purchase and dealership information for your r...

Page 36: ...PAGE 36 2021 Commercial...

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