Bad Boy Outlaw BBS 4800 Owner'S, Service & Parts Manual Download Page 2

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TABLE OF CONTENTS

Basic Information ................................................................................................ Section 1 (page 4)

Bad Boy Safety Guidelines ............................................................................. Section 2 (pages 5–8)

Operation ........................................................................................................... Section 3 (pages 9)

Maintenance ...................................................................................................... Section 4 (page 10)

Storage and Transportation ............................................................................... Section 5 (page 10)

Troubleshooting and FAQ ....................................................................................Section 6 (page 11)

Controls ............................................................................................................. Section 7 (page 12)

Moving In-operable Mower ............................................................................... Section 8 (page 13)

Instrumentation ................................................................................................. Section 9 (page 13)

Mower Blade Maintenance ................................................................................Section 10 (page 14)

Greasing Bearings ...........................................................................................Section 11 (pages 14)

How to choose the right blade ..............................................................................................Page 15

Mowing Tips .........................................................................................................................Page 16

SERVICE SECTION BEGINS ON PAGE 17

PARTS SECTION BEGINS ON PAGE 24

LIMITED WARRANTY PAGE 42

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Summary of Contents for Outlaw BBS 4800

Page 1: ...2014 11 17 OUTLAW STAND ON MODEL ZERO TURN MOWER OWNER S SERVICE PARTS MANUAL For additional information please see us at www badboymowers com Bad Boy Inc 102 Industrial Drive Batesville Arkansas 7250...

Page 2: ...5 page 10 Troubleshooting and FAQ Section 6 page 11 Controls Section 7 page 12 Moving In operable Mower Section 8 page 13 Instrumentation Section 9 page 13 Mower Blade Maintenance Section 10 page 14 G...

Page 3: ...001 00 038 0003 00 038 5220 00 48 Blade Hi Lift Fusion Gator Blade Wave Blade 038 4826 00 038 5000 00 038 4825 00 Deck Belt 48 54 61 041 5200 00 041 0120 00 041 4022 00 Pump Belt 041 6400 00 KAWASAKI...

Page 4: ...y Parts Service Only Bad Boy replacement parts are to be used on your mower Replacement parts are available through your local Bad Boy Mower Dealer Remember to always provide the following information...

Page 5: ...nd behind before and while backing 2 9 Never direct discharged material toward anyone Avoid discharging material against a wall or obstruction as material may ricochet back toward the operator Stop th...

Page 6: ...es For example rocks water cliffs and roadways CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing a...

Page 7: ...ERVICE 2 56 Never operate machine in a closed area where dangerous carbon monoxide fumes can collect 2 57 Keep all nuts and bolts tight to be sure the equipment is in safe working condition Never oper...

Page 8: ...ch These interlocks are vitally important and must be tested frequently Following are instructions to test these very important safety precautions Note the operator must be standing on the operator s...

Page 9: ...ncrease RPM by sliding the throttle to fast position toward the rabbit 3 8 Owners must become familiar with the controls before operating a zero turn radius vehicle 3 9 Start slowly and build your ski...

Page 10: ...machine from collecting debris by storing in a covered area while not in use 5 2 Fuel can harm your machine if left for more than 30 days without changing especially if the fuel contains ethanol Never...

Page 11: ...spark plug is in good condition and spark plug wire is attached and make sure air filter is clean a dirty filter makes it more difficult for the engine to draw air Check the integrity of the 25 amp ma...

Page 12: ...mower s speed direction and neutral lock These levers are used to steer accelerate decelerate and change direction Drive Arms 7 5 Blade Engage Switch This switch engages the blades Pull the switch up...

Page 13: ...sition for normal operation 8 4 Your Bad Boy Mower Weighs OUTLAW STAND ON 897 lbs Weights fluctuate with the addition of accessories 8 5 As you can see by the weights of the machines you shouldn t eve...

Page 14: ...ck gloves when handling blades 10 7 ALWAYS check for blade damage if mower strikes rock branch or other objects that could potentially damage the blade REMEMBER NEVER CHECK BLADE WHILE ENGINE IS ON NE...

Page 15: ...fic purpose If you re experiencing less than desired cutting or discharging performance with a 3 1 blade you may want to check into using a 2 1 blade Conversely if you re using a 2 1 blade and want to...

Page 16: ...eason Keep several blades around so you ll always have a sharp one on hand Sharp blades cut the grass cleanly and help mulch clippings into small pieces which break down quickly Don t forget to change...

Page 17: ...r type of filter will result in damage to the hydro system and void the warranty Transaxle service recommended within the first 50 hours of usage and every 250 hours thereafter or once a year The chec...

Page 18: ...s a typical pump belt tensioner for your model mower Tightening the two jam nuts on the right side will increase the belt tension on all models Factory setting is about 030 about the thickness of a cr...

Page 19: ...y lightly pulling on each hose Always perform maintenance outdoors or in a well ventilated area Do not smoke or allow any open flames in the vicinity of any maintenance activities The engine is equipp...

Page 20: ...se in any way Doing so creates a significant fire hazard and can cause severe damage to the mower s electrical components If either fuse is repeatedly blowing contact your Bad Boy dealer Always check...

Page 21: ...e no damage is done to the bearing This operation is only necessary if a repair requires it Torque rear wheel lugs to 65 75 ft lbs Re torque at every oil change and check at every mowing There is one...

Page 22: ...ercise caution while performing this step as fingers can easily become caught between the belt and pulley For optimal cutting performance the blade enclosure should be level from right to left and hav...

Page 23: ...deck The blade in the foreground see photo was utilized long after replacement was required In addition to a decline in cut quality failure to replace a worn or damaged blade creates a major safety ha...

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Page 42: ...ice center or dealership 4 WARRANTY LIMITATION A THERE IS NO OTHER EXPRESS WARRANTY ANY WARRANTY THAT MAY BE IMPLIED FROM THIS PURCHASE INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE I...

Page 43: ...NTY REGISTRATION Ensure selling dealership has registered mower within 30 days of purchase to validate warranty Please record your serial number date of purchase and dealership information for your re...

Page 44: ...For additional information please see us at www badboymowers com Bad Boy Inc 102 Industrial Drive Batesville Arkansas 72501...

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