Bad Boy Diesel Owner'S, Service & Parts Manual Download Page 40 | Manualshive

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Summary of Contents for Diesel

Page 1: ...ERVICE PARTS MANUAL For additional information please see us at www badboymowers com Bad Boy Inc 102 Industrial Drive Batesville Arkansas 72501 870 698 0090 Diesel Compact Diesel MODELS Diesel Compact...

Page 2: ...n 5 page 8 Troubleshooting and FAQ Section 6 pages 8 9 Controls Section 7 page 9 Moving Inoperable Mower Section 8 page 10 Instrumentation Section 9 page 10 Mower Blade Maintenance Section 10 page 11...

Page 3: ...Lift Fusion Gator Blade Wave Blade 038 6080 00 038 6081 00 038 6091 00 Deck Belt 72 61 61 Compact 041 2525 00 041 0236 000 041 0226 00 Pump Belt 72 61 041 8411 00 041 5048 00 CATERPILLAR CAT 28hp Oil...

Page 4: ...on form must be completed and signed to validate your warranty As the new equipment owner you are expected to see that the form is completed and forwarded to Bad Boy Inc at time of delivery Warranty i...

Page 5: ...ye protection while mowing and servicing 2 8 Always wear ear protection such as earplugs while mowing 2 9 If you strike something with the mower turn the blades and mower off engage the parking brake...

Page 6: ...nks age and exposure Check hoses and lines regularly Replace damaged hoses and lines 2 32 Park machine on level ground Never allow untrained personnel to service machine Understand service procedure b...

Page 7: ...h your Bad Boy Mower you will notice your overall mowing time will decrease Avoid operating your mower on side hills of over 5 degrees inclines of over 10 degrees and declines of over 15 degrees SECTI...

Page 8: ...t once per year or when needed make sure blades are tightened properly check spring and belt tension check the underside of the deck to ensure the mower deck is free of grass build up and debris make...

Page 9: ...ontrol A cable is connected to the engine throttle for controlling engine speed Move lever forward to increase engine rpm move lever backward to decrease engine rpm 7 3 Pre Heat Button Before starting...

Page 10: ...ms on each pump are located near the top and are identified as a hex stud 8 4 Your Bad Boy Mower Weighs Diesel SERIES 1607 1935 lbs Weights fluctuate with the addition of accessories 8 5 As you can se...

Page 11: ...ick gloves when handling blades 10 7 ALWAYS check for blade damage if mower strikes rock branch or other objects that could potentially damage the blade REMEMBER NEVER CHECK BLADE WHILE ENGINE IS ON N...

Page 12: ...fic purpose If you re experiencing less than desired cutting or discharging performance with a 3 1 blade you may want to check into using a 2 1 blade Conversely if you re using a 2 1 blade and want to...

Page 13: ...rst 50 hours of usage and every 500 hours thereafter or once a year Diesel Models Change hydro oil filters by unscrewing them from the filter head Fill new filters with 20w50 motor oil before installi...

Page 14: ...n coils as shown Shown to the right is a typical pump belt layout for most models SECTION 3 ENGINE When servicing the fuel system on the CAT Diesel it is necessary to purge the air from the system by...

Page 15: ...t will allow dirt to enter Instead tap filter on side to remove any debris Replace at least once a year more often in dusty conditions Torque the clutch bolt to 50 ft lbs on all models Retorque at eve...

Page 16: ...ays check the condition of the wiring harness ground cable Ensure that the ground is connected clean and tight On most models the ground wire is connected to the negative side of the battery Check the...

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Page 18: ...e torque for suspension forks should be 50 ft lbs Torque rear wheel lugs to 65 75 ft lbs Re torque at every oil change There is one grease fitting in each front wheel and one in each front caster bear...

Page 19: ...k belt lift up on the belt while rotating the pulley to roll the belt up and off of the pulley be sure not to get your fingers between belt and pulley To check the level of the deck start on a flat su...

Page 20: ...wn above forward or backward in the slot of the deck The condition of the blades can drastically affect the cut quality of the mower deck Replace as necessary These blades were used considerably too l...

Page 21: ...eason Keep several blades around so you ll always have a sharp one on hand Sharp blades cut the grass cleanly and help mulch clippings into small pieces which break down quickly Don t forget to change...

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Page 50: ...PAGE 50 2013 LIMITED WARRANTY...

Page 51: ..._____ Telephone __________________________ Purchased From_______________________________________________________ I certify that I have been properly instructed on operating this machine ______________...

Page 52: ...om Bad Boy Inc 102 Industrial Drive Batesville Arkansas 72501 870 698 0090 Place Stamp Here POST OFFICE WILL NOT DELIVER WITHOUT POSTAGE BAD BOY MOWERS 102 Industrial Drive Batesville AR 72501 Cut and...

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