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Assembly

STEP 6

SCREW 

PFH 

10x3 

1/2 

BLK

H100

777

(1

4

)

SCREW PFH

(14 PLCS)

H1 - CENTER RAFTER - W4L12156
1"x3 3/8"x70 1/8" (24x86x1780)

(7)

H1

Summary of Contents for CLAREMONT OUTDOOR LOUNGER

Page 1: ...wner s Manual Assembly Instructions For the most up to date assembly manual to register your set or to order replacement parts please visit www backyarddisovery com Save this assembly manual for future reference in the event that you need to order replacement parts Para obtener instrucciones en español visite www backyarddiscovery com Made in China INS 1906631 A CLAREMONT OUTDOOR LOUNGER ENG 10 1 ...

Page 2: ...om for more info Installation services are only available to U S customers With Go Configure we bring you 18 years of experience right to your doorstep We service a wide array of indoor and outdoor recreation products that most consumers don t have the time or ability to deliver install themselves We do the heavy lifting so you don t have to Installation services are only available to U S customer...

Page 3: ...g and identifying all parts Make sure to check packing material for small parts that may have fallen out during shipment Structures are not intended for public use Backyard Discovery does not warrant any of its residential structures subjected to commercial use This manual contains helpful information concerning assembly preparation installation procedure and required maintenance Always keep safet...

Page 4: ...e is required to assure maximum life and performance of this product Failure by the owner to maintain the product according to the maintenance requirements may void this warranty Maintenance guidelines are provided in the Owner s Manual This Limited Warranty does not cover Labor for any inspection Labor for replacement of any defective item s Incidental or consequential damages Cosmetic defects wh...

Page 5: ...s the climate changes moisture moves in or out of the wood causing tension which can result in checking and or warping You can expect the following due to weathering These changes will not affect the strength of the product 1 Checking is surface cracks in the wood along the grain A post 4 x 4 will experience more checking than a board 1 x 4 because the surface and interior moisture content will var...

Page 6: ...ce on applicable building codes and or zoning requirements Wood is NOT flame retardant and will burn Grills fire pits and chimineas are a fire hazard if place too close to your structure Wear gloves to avoid injury during installation During installation follow all safety warnings provided with your tools and use safety glasses Check for underground utilities before digging or driving stakes into the...

Page 7: ...his will keep the wood from splitting Only a lock washer is required for steps with Lag Screws Bolt and Barrel Nut Assembly Insert barrel nut through the lock washer and press the pair through the provided hole Insert your bolt through the second lock washer and insert the pair into the provided hole opposite from the barrel nut Turn clockwise to thread into the barrel nut Do not completely tighte...

Page 8: ...mmend sorting your hardware bags with the seven digit alpha numeric number printed on the bags Sorting by the last three numbers will make finding the correct hardware easier Hardware Identification Hardware bags are printed with a seven digit alpha numeric part number During assembly you only need to reference the last three digits of the part number as noted in each step This will make finding the ...

Page 9: ... also splintering your wood This icon will show you what drill attachments are needed For this example you will need a Phillips head attachment 3 8 socket and 1 8 drill bit For proper assembly you will need to ensure that your structure is level be fore proceeding to the next step Some steps in the assembly process will require an extra set of hands Make sure you have a helper available This icon ...

Page 10: ... least 6ft 2m clearance from the roof to any overhead lines It is critically important that you start with level ground or surface to ensure safety and your product s longevity Pay close attention to the items needed for each step Make sure you are using the correct hardware for each step Using incorrect hardware may result in improper assembly ...

Page 11: ...5 1 4 x25 3 8 36x134x646 4 E1 GROUND BOARD W4L12152 1 3 8 x3 3 8 x81 7 8 36x86x2080 2 G1 END RAFTER W4L12158 1 x5 1 4 x70 1 8 24x134x1780 2 G3 LARGE BED RAIL W4L12162 1 x5 1 4 x73 1 2 24x134x1866 2 G4 SMALL BED RAIL W4L12163 1 x5 1 4 x42 3 8 24x134x1076 2 H1 CENTER RAFTER W4L12156 1 x3 3 8 x70 1 8 24x86x1780 7 H2 MIDDLE RAIL W4L12160 1 x3 3 8 x60 1 8 24x86x1526 2 G2 TOP RAIL W4L12159 1 x5 1 4 x60 ...

Page 12: ...Parts Identification Wood Components Not to Scale W1 SWING SUPPORT W4L12155 2 x3 3 8 x70 1 8 50x86x1780 2 WP1 ARCH BEAM W2A02728 2 1 7 16 x7 7 16 x108 36x191x2743 ...

Page 13: ...2 1 2 BLK H100197 13 BOLT WH 5 16x1 1 4 BLK H100459 4 NUT BARREL WH 5 16x1 1 2 BLK H100193 22 NUT BARREL WH 5 16x7 8 BLK H100192 54 LAG SCREW WH 5 16x5 1 2 BLK H100204 4 BOLT WH 5 16x1 2 BLK H100396 34 BOLT CARRIAGE 5 16x1 1 2 BLK H100712 10 BOLT CARRIAGE 5 16x2 3 4 BLK H100713 11 BOLT WH 1 4x1 2 BLK H100401 9 LAG SCREW WH 1 4x1 1 2 BLK H100403 9 NUT BARREL WH 1 4x7 8 BLK H100399 9 SCREW PWH 8x3 4...

Page 14: ...78 4 WASHER LOCK EXT 8x19 BLK H100198 56 WASHER LOCK EXT 12x19 BLK H100199 80 WASHER SAFETY 17x30 BLK H100497 4 WASHER FLAT 8x19 BLK H100630 25 8 SWING HANGER QUICK LINK BLK H100725 4 T 40 TORX WRENCH A100041 2 T 40 TORX BIT A100042 2 WASHER LOCK EXT 8x15 BLK H100400 9 T 30 TORX WRENCH H100114 2 T 30 TORX BIT H100147 2 ...

Page 15: ...0x55 BLK A4M00615 4 1 LOUNGER CUSHION A6P00313 1 FOLDING LOUNGER FRAME A4M00990 OUTER BED FRAME BRACE A4M00921 2 SWING SUPPORT BRACE A4M00929 2 A REVISION TAG A100314 1 PERGOLA SWING FOOT A6P00081 4 BYD ID TAG SMALL WITHOUT AGES A100241 1 ANGLE BRACKET A4M00920 4 1 CENTER SUPPORT A4M00922 STAIN MARKER A6P00173 1 METAL ANGLE BRACE A4M01003 2 METAL ANGLE BRACE A4M01004 2 ...

Page 16: ...PLCS BOLT 2 PLCS 6 5 2 4 PLCS LAG SCREW 4 PLCS 2 7 2 PLCS 6 5 2 2 PLCS 6 5 2 4 PLCS 2 7 4 PLCS 1 1 2 55 187 4 PLCS 6 5 2 4 PLCS 6 5 2 2 PLCS 55 187 2 PLCS NOTE REPEAT THIS STEP TWICE B1 POST W4L12154 3 x3 x85 76x76x2160 1 B2 POST W4L12153 3 x3 x85 76x76x2160 1 E1 GROUND BOARD W4L12152 1 3 8 x3 3 8 x81 7 8 36x86x2080 1 G1 END RAFTER W4L12158 1 x5 1 4 x70 1 8 24x134x1780 1 G2 TOP RAIL W4L12159 1 x5 ...

Page 17: ... H100 193 8 WASHER LOCK EXT 8x19 BLK H100 198 8 WASHER LOCK EXT 12x19 BLK H100 199 8 WP1 ARCH BEAM W2A02728 2 1 7 16 x7 7 16 x108 36x191x2743 WP1 WP1 3 1 2 BOLT 503 8 PLCS WASHER LOCK 198 8 PLCS 3 1 2 SCREW 777 4 PLCS WASHER LOCK 199 8 PLCS 1 1 2 BARREL NUT 193 8 PLCS STEP 1 ASSEMBLY STEP 1 ASSEMBLY STEP 2 ...

Page 18: ... WASHER LOCK EXT 8x19 BLK H100 198 12 WASHER LOCK EXT 12x19 BLK H100 199 8 LAG SCREW WH 5 16x2 1 2 BLK H100 197 4 BOLT 8 PLCS WASHER LOCK 8 PLCS WASHER LOCK 8 PLCS BARREL 187 8 PLCS LAG SCREW 4 PLCS WASHER LOCK 4 PLCS D1 SUPPORT BRACE W4L12157 1 3 8 x5 1 4 x25 3 8 36x134x646 4 D1 D1 D1 D1 ...

Page 19: ... 5 16x1 1 2 BLK H100 193 4 BOLT WH 5 16x3 1 2 BLK H100 503 8 NUT BARREL WH 5 16x7 8 BLK H100 192 4 WASHER LOCK 4 PLCS BARREL 187 4 PLCS WASHER LOCK 4 PLCS BOLT 4 PLCS WASHER LOCK 4 PLCS BARREL 187 4 PLCS BOLT 4 PLCS WASHER LOCK 4 PLCS B3 LARGE ARCH BRACE W4L12161 3 x3 x35 5 8 76x76x904 4 B3 B3 B3 B3 ...

Page 20: ... 725 4 NUT LOCK 5 16 BLK H100 479 4 SWING HANGER 8 QUICK LINK BLK 4 PLCS LOCK 187 4 PLCS WASHER FLAT 4 PLCS LAG SCREW 4 PLCS SWING SUPPORT BRACE 2 PLCS WASHER SAFETY 4 PLCS W1 SWING SUPPORT W4L12155 2 x3 3 8 x70 1 8 50x86x1780 2 SWING SUPPORT BRACE A4M00929 2 LAG SCREW WH 5 16x5 1 2 BLK H100 204 4 W1 W1 STEP 5 ...

Page 21: ...Assembly STEP 6 SCREW PFH 10x3 1 2 BLK H100 777 14 SCREW PFH 14 PLCS H1 CENTER RAFTER W4L12156 1 x3 3 8 x70 1 8 24x86x1780 7 H1 ...

Page 22: ...UPPORT A4M00922 NUT LOCK 5 16 BLK H100 479 13 WASHER FLAT 8x19 BLK H100 630 13 BOLT 9 PLCS WASHER FLAT 630 13 PLCS NUT LOCK 479 13 PLCS BOLT 4 PLCS TUBING SUPPORT 6 PLCS SQUARE CENTER BED SUPPORT 1 PLC OUTER BED FRAME BRACE 2 PLCS BOLT CARRIAGE 5 16x2 3 4 BLK H100 713 4 FRONT NOTE DO NOT PLACE BOLTS NOTE HOLE LOCATION 713 712 ...

Page 23: ...K H100 391 8 ANGLE BRACKET A4M00920 4 G4 SMALL BED RAIL W4L12163 1 x5 1 4 x42 3 8 24x134x1076 2 G3 LARGE BED RAIL W4L12162 1 x5 1 4 x73 1 2 24x134x1866 2 WASHER LOCK EXT 12x19 BLK H100 199 32 SCREW PFH 8 PLCS ANGLE BRACKET 4 PLCS FLUSH BARREL 187 32 PLCS BOLT 32 PLCS WASHER LOCK 32 PLCS FRONT G3 G4 G3 G4 ...

Page 24: ...y 86 7 675 1 6 77 72 7 86 216 25 77 0 17 72 5 0 7 528 2 6 87 1 1 21 5 281 5 86 21 3 3 127 3 2 76 21 2 6 35 25 72 3 1 86 21 2172 7 5 0 281 5 5 0 LQ LQ 5217 5217 2 1 281 5 5 0 0 281 5 86 21 2 7 3 6 2 7 55 STEP 9 ...

Page 25: ...Assembly STEP 10 NUT LOCK 5 16 BLK H100 479 6 WASHER FLAT 8x19 BLK H100 630 6 FRONT REAR WASHER FLAT 6 PLCS NUT LOCK 6 PLCS PLACE BOLTS FROM THE PREVIOUS STEP INTO HOLES SHOWN AND THE ADD HARDWARE SHOWN ...

Page 26: ...ly STEP 11 TIGHTEN QUICK LINK INSERT CHAIN INTO QUICK LINK QUICK LINK BLK A4M00633 4 ROPE CHAIN 1 INCH 4 PLCS QUICK LINK BLK 4 PLCS ROPE CHAIN 1 INCH A6P00270 4 TOP BOTTOM BOTTOM TOP 127 1 1 867 72 285 6 5 7 ...

Page 27: ...ALLING ON HARD SURFACE SKIP TO NEXT STEP GROUND STAKE REBAR A4M00527 4 BOLT WH 5 16x1 1 4 BLK H100 459 4 NUT BARREL WH 5 16x5 8 BLK H100 469 4 WASHER LOCK EXT 12x19 BLK H100 199 4 WASHER LOCK 4 PLCS BARREL 187 4 PLCS BOLT 4 PLCS GROUND STAKE REBAR 4 PLCS ...

Page 28: ...5x38x50x55 BLK A4M00615 4 BOLT WASHER FLAT CONCRETE ANCHOR WASHER LOCK BARREL 187 BOLT WH 5 16x1 1 4 BLK H100 459 4 NUT BARREL WH 5 16x5 8 BLK H100 469 4 WASHER FLAT 8x19 BLK H100 630 4 WASHER LOCK EXT 12x19 BLK H100 199 4 L BRACKET 2 5x38x50x55 BLK CONCRETE 4 ANCHOR 1 4 x 2 H100 120 ...

Page 29: ...mbly STEP 14 A REVISION TAG A100314 1 SCREW PWH 8x3 4 H100 392 4 SCREW PWH 392 2 PLCS 392 2 PLCS BYD ID TAG SMALL WITHOUT AGES A100241 1 A REVISION TAG 1 PLCS BYD ID TAG SMALL WITHOUT AGES 1 PLCS BACK FRONT ...

Page 30: ...1 2 BOLT 401 8 PLCS 3 4 SCREW 392 8 PLCS WASHER LOCK EXT 8x15 BLK H100 400 8 BOLT WH 1 4x1 2 BLK H100 401 8 LAG SCREW WH 1 4x1 1 2 BLK H100 403 8 NUT BARREL WH 1 4x7 8 BLK H100 399 8 1 1 2 LAG SCREW 403 8 PLCS METAL ANGLE BRACE 2 PLCS 7 8 BARREL NUT 399 8 PLCS WASHER LOCK 400 8 PLCS METAL ANGLE BRACE 2 PLCS ...

Page 31: ...Assembly CONFIGURATION OPTIONS BENCH SWING BED LOUNGER ...

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