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BY16-101-003-04 / English 

 

 

 

 

11/15

 

BURNER ASSEMBLY/MAINTENANCE: 

 

Although your burners are constructed of stainless steel, they 

may corrode as a result of the extreme heat and acids from 

cooking foods. Regularly inspect the burners for cracks, 

abnormal holes, and other signs of corrosion damage. If found, 

replace the burner. 

 

DO NOT block ventilation areas in sides, back or cart 

compartment of grill. Burner tubes can become blocked by 

spiders and other insects building their nests. Blocked burner 

tubes can prevent gas flow to the burners and could result in a burner tube fire or fire beneath the grill. 

To clean the Burner Assembly follow these instructions to clean and/or replace parts of burner assembly 

or if you have trouble igniting the grill. 

 

1.

 

Turn gas off at control knob and LP cylinder tank valve.   

2.

 

Remove cooking grills and heat tent. 

3.

 

Remove bolt from each burner using screwdriver. 

4.

 

Carefully lift each burner up and away from valve openings. 

5.

 

Use a narrow bottle brush or a stiff wire bent into a small hook to run 

through each burner tube or use compressed air to blow into burner 

tube and out the flame ports. Check each port to make sure air comes 

out each hole. 

 

CAUTION: 

Wear eye protection when using compressed air.

 

 

6.

 

Use a wire brush to clean the entire outer surface of burner to remove 

food residue and dirt. 

7.

 

Check burner for damage, if any cracks or holes are found replace 

burner. 

8.

 

Install burners in grill and carefully orient burners correctly. 

IMPORTANT

: Burner opening must slide over valve nozzle. 

9.

 

Replace bolts and nuts to each burner and crossover channel. 

Note: Follow the ‘Gas Leak Testing’ section of this manual. Relight 

burners to verify proper operation. 

10.

 

Replace heat tents and cooking grids. 

 

 

 

BURNER ADJUSTMENT: 

WARNING

 

 

DO NOT attempt to adjust burner air shutter until grill has cooled down for approximately 30 minutes. Failure 

to do so could cause severe burns. 

 

 

Normal flame should  be soft blue  with  yellow tips  between 1”  –  2” when burner is on ‘HI’. Depending on 

elevation, burner air shutter may need to be adjusted to obtain correct air to fuel ratio. 

CORRECT   

 

 

 

 

 

 

 

INCORRECT 

 
 
 
 
 
 

 

To adjust air shutter, loosen set screw and rotate air shutter to desired position to achieve normal flame. Tighten 

set screw after adjustment is made. Relight the grill to observe flame. Incremental adjustments may be needed 

to achieve a good flame. 

 

 

 

 

 

 

 

 

Debris

Set Screw

Valve Nozzle

Burner Opening

Proper valve to burner alignment 

Summary of Contents for BY16-101-003-04

Page 1: ...supplier or your fire department WARNING 1 Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance 2 An LP cylinder not connected for use shal...

Page 2: ...n imminently hazardous situation which if not avoided will result in death or serious injury WARNING Be alert to the possibility of serious bodily injury if the instructions are not followed Be sure t...

Page 3: ...se fire is not possible Use type BC dry chemical fire extinguisher or smother with dirt sand or baking soda DO NOT use while under the influence of drugs or alcohol FOR OUTDOOR USE ONLY DO NOT operate...

Page 4: ...gas leak possibly resulting in explosion fire severe bodily harm or death Inspect rubber seal for cracks wear or deterioration prior to use Always keep cylinder tank in upright position during use tra...

Page 5: ...rubber seal for cracks wear or deterioration prior to use A damaged rubber seal can cause a gas leak possibly resulting in an explosion fire or severe bodily harm LP GAS CYLINDER TANK RUBBER SEAL INS...

Page 6: ...ation prior to use A damaged rubber seal can cause a gas leak possibly resulting in an explosion fire or severe bodily harm Do not use a propane tank with a damaged rubber seal 2 Attach or detach regu...

Page 7: ...3 Ensure all control knobs are set to the OFF position 4 Turn on the gas at the cylinder valve Turn the cylinder valve knob counter clockwise until fully opened If you hear a rushing sound or smell g...

Page 8: ...grill lid is down 2 Check that all burner control knobs and the cylinder valve are turned to the OFF position 3 Turn on the fuel supply by slowly rotating the cylinder valve knob counter clockwise un...

Page 9: ...t from the build up of grease in your grill If this should occur DO NOT pour water onto the flames This can cause the grease to splatter and could result in serious burns or bodily harm If grease fire...

Page 10: ...ease deposits may require the use of an abrasive plastic cleaning pad Use only in the direction of the brushed finish to avoid damage Do not use abrasive pad on areas with graphics Car wax may help pr...

Page 11: ...ame ports Check each port to make sure air comes out each hole CAUTION Wear eye protection when using compressed air 6 Use a wire brush to clean the entire outer surface of burner to remove food resid...

Page 12: ...osed Clean all surfaces Lightly coat the burners with cooking oil to prevent excess rusting If storing the grill indoors disconnect the LP cylinder and leave the LP cylinder outdoors Place a protectiv...

Page 13: ...and wire Change ignitor Burner will not light with a match Possible cause Solution Gas cylinder is empty Faulty regulator Obstructions in burner Obstructions in gas jets or gas hose Replace with full...

Page 14: ...14 Left front leg 5 Warming rack 14A Match holder 6 Cooking grid 15 Left rear leg 7 Heat tent 16 Right brace 8 Fire bowl assemble 16A Tank holder 8A Burner 17 Left brace 8B Ignition Pin 18 Rear brace...

Page 15: ...for a particular purpose are limited in duration to those listed above from the date of purchase some states do not allow limitations on how long an implied warranty lasts so the above limitation may...

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