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Backyard Play Systems 4431, Assembly Instructions Manual

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Backyard Play Systems 4431 Assembly Instructions Manual Download Page 48

46

BALUSTERS

INSTALL

FRAME

ASSEMBLE

Note hole locations (2)

BOTTOM

Flush

Flush

90°

90°

2" Wood 

Screws

x6

1-3/4" Wood Screws

x18

Flush

Flush

Flush

90-1/2"

27-1/2"

x2

3/4 x 3-3/8 x 45-1/8"

1820-CC

x2

5/8 x 3-3/8 x 45-1/8"

1817-CC

FLIP FRAME OVER TO 

INSTALL BALUSTERS

Ensure Frame is square before 

installing wood screws. 

Space all Balusters 1/2" apart.

End balusters 5/8" from frame uprights.

Flush along bottom

BOTT

OM

1/2"

1/2"

1/2"

1/2"

1/2"

1/2"

1/2"

1/2"

1/2"

5/8"

5/8"

30 mm Wood Screws

x40

x10

5/8 x 3-1/4 x 27-1/2"

2873-CC

Ensure Balusters are evenly spaced 

installing wood screws.

x2

1-3/8 x 3-3/8 x 95"

1823-CC

Flush

Summary of Contents for 4431

Page 1: ...er M F 8 00 AM to 6 00 PM EST Saturday 8 30 AM to 4 30 PM EST November through March M F 8 00 AM to 5 00 PM EST or email customerservice backyard play com Our staff is ready to provide assistance NOTI...

Page 2: ...This page intentionally left blank...

Page 3: ...ing circle the part in question and call Important In a drawing a dotted line represents a part hidden from view like a part under a panel Adult Assistance required Assistance is necessary to handle f...

Page 4: ...ashers to eliminate bolt protrusion To aid in proper assembly pound T nuts into their respective hole prior to assembly Pound in T nuts while the part is on the ground to ensure proper seating Use a s...

Page 5: ...to climb when the equipment is wet Slippery surfaces may cause a hazard Verify that suspended climbing ropes chain or cable are secured at both ends Verify that suspended climbing ropes chain or cabl...

Page 6: ...ood members for deterioration and splinters Sand down splinters and replace deteriorating wood members Reinstall any plastic parts such as swing seats or any other items that were removed for the cold...

Page 7: ...the depth of the loose fill surfacing material To maintain the right amount of loose fill materials mark the correct level on play equipment support posts That way you can easily see when to replenis...

Page 8: ...hroughout this manual references made to the Left Side the Right Side the Front Side and the Back Side of the playset serve as a consistent reminder to help with assembly PLAYSET LEFT SIDE FRONT SIDE...

Page 9: ...e is to first drill through a 1 4 pilot hole from the Hex Bolt side and then drill the larger 1 2 hole from the opposite T Nut side This will help avoid splintering the wood The Drill Both Sides ICON...

Page 10: ...x1 2967 CC x2 x2 2954 CC 2525 CC 3 4 x 3 3 8 x 28 5 8 1 3 8 x 3 3 8 x 51 3 x 3 x 45 1 8 1 x 5 1 2 x 45 1 8 3 4 x 3 3 8 x 47 1 x 3 3 8 x 47 1 8 3 4 x 3 3 8 x 47 1 8 5 8 x 3 1 4 x 29 3 4 x1 3 4 x 3 3 8...

Page 11: ...l x1 WS 4885 WS 4545 SA 4220 WS 4410 WS 4610 WS 4412 x6 Swing Hanger 2631 B x1 WS 1501 x1 x1 x4 x1 x1 x2 x1 90 o Angle Bracket Plate L Bracket Swing Beam Flat Plate Swing Beam Angled Plate Left Swing...

Page 12: ...R 3 8 LOCK WASHER 5 16 FLAT WASHER 5 16 LOCK WASHER 1 4 LOCK WASHER TRUSS HEAD SCREW 3 4 3 8 LOCK NUT 2 1 2 PAN HEAD SCREW 2 1 2 1 3 4 PAN HEAD SCREW 1 3 4 3 8 3 8 3 8 5 16 5 16 1 4 1 4 ROCK WALL HARD...

Page 13: ...11 P L A Y S E T F A S T E N E R S 3 8 LAG BOLT WOOD SCREWS 4 2 1 2 3 30 mm 2 3 8 5 3 8 2 3 8 3 8 HEX HEAD BOLTS 3 3 4 1 1 4 3 8 1 3 8 3 8 LAG BOLT 3 x4 x4 x8 x2 x1 x12 x195 x95 x12 x1 x2...

Page 14: ...3 8 3 8 3 8 3 3 3 4 4 1 2 6 1 2 6 8 1 2 x5 x2 x6 x2 x2 x2 x1 1 1 2 3 8 BUTTON HD SCREW 1 1 2 3 8 BUTTON HD SCREW 1 1 2 3 8 BUTTON HD SCREW 1 1 2 3 8 BUTTON HD SCREW x2 x2 2 1 4 3 8 2 3 8 HEAD BOLTS 1...

Page 15: ...x 3 x 10 7 16 x4 x2 x2 x1 1806 CC x1 1807 CC 1814 CC 1811 CC 2864 CC 2852 CC x2 2853 CC x5 2855 CC x8 1813 CC x9 1808 CC x2 1810 CC x2 1809 CC x2 PF 2990 x5 1826 CC x1 5 8 x 1 7 8 x 12 7 16 5 8 x 3 1...

Page 16: ...HD SCREW 1 1 2 3 8 BUTTON HD SCREW 1 1 2 3 8 BUTTON HD SCREW x2 x2 3 8 LAG BOLT WOODSCREWS 4 2 1 2 3 1 1 4 1 5 8 2 3 8 3 8 3 8 3 8 3 8 1 1 2 3 8 1 1 4 3 8 3 8 6 3 8 LAG BOLT 2 1 2 3 8 LAG BOLT 3 5 16...

Page 17: ...AFETY AREA 26 8 34 0 6 SAFETY AREA 6 SAFETY AREA 6 SAFETY AREA 6 SAFETY AREA 22 0 10 8 HEIGHT 13 4 13 4 FRONT SIDE BACK SIDE LEFT SIDE RIGHT SIDE SWING SLIDE TERRACE LADDER ROCK WALL This space intent...

Page 18: ...es Ensure all bracing is square before installing wood screws Hole for Climbing Rope BOTTOM BOTTOM T Nut x1 x1 2954 CC 2953 CC 3 x 3 x 95 3 x 3 x 95 x1 1 x 3 3 8 x 45 1 8 x1 3 4 x 3 3 8 x 45 1 8 2968...

Page 19: ...x 45 1 8 x1 3 4 x 5 3 8 x 45 1 8 2969 CC FORT FRAME BRACING x2 Align braces with pre drilled holes Flush 2 1 2 Wood Screw Flush Flush Flush 3 3 4 Hex Bolt Lock Washer Flat Washer x1 2953 CC 3 x 3 x 9...

Page 20: ...h Flush 2 1 2 Wood Screw x1 2969 CC 3 4 x 5 3 8 x 45 1 8 Ensure all bracing is square before installing wood screws 90 x6 FORT CONNECT FRAME SECTIONS Align braces with pre drilled holes Lock Nut Flat...

Page 21: ...AL 3 4 x 2 1 2 x 45 x1 2516 CC 2 1 2 Wood Screws 30 mm Wood Screws In center of planks x28 x14 FORT DECK PLANKS Flush evenly spaced x7 2961 CC 3 4 x 5 3 8 x 44 7 8 Flush with post To avoid splitting w...

Page 22: ...1 2 Wood Screws FORT DECK SUPPORT Flush along outer edge Flush to inside of 3x3 3 Wood Screws x8 3 screws into 3x3 posts 2 screws into deck frame Look for pre drills 2 Wood Screws x8 1 3 8 x 3 3 8 x...

Page 23: ...sher Lock Nut Torque Washer x2 x2 x1 2505 CC 3 x 3 x 45 1 8 SET ON RAIL Look for pre drills Flat Washer Lock Nut Torque Washer 6 Carriage Bolt x1 3 4 x 3 3 8 x 45 1 8 2973 CC x1 3 4 x 3 3 8 x 19 1 4 1...

Page 24: ...1 2 Wood Screw x8 2 1 2 Wood Screw x2 3 4 x 3 3 8 x 45 1 8 1812 CC x1 3 4 x 3 3 8 x 19 1 4 1814 CC SWING BEAM SUPPORT Part 1814 CC is used in several applications Do not use the holes on the left sid...

Page 25: ...T Flush at corners Flush AUX FLOOR SUPPORT x1 2973 CC 3 4 x 3 3 8 x 45 1 8 FORT ROOF SUPPORT x2 3 4 x 3 3 8 x 53 7 8 2976 CC 59 1 4 2 1 2 Wood Screw x4 2 1 2 Wood Screws x12 4 3 8 4 3 8 LEFT SIDE FRON...

Page 26: ...nto rails 1826 CC as shown If rails are fully pre drilled align all planks and screws with pre drills If rails are not pre drilled install planks flush to each other Secure planks using 2 1 2 wood scr...

Page 27: ...k Washers T Nuts 1 4 Flat Washers x3 BAG WS 4545 Do NOT attach top board at this time ROCK WALL BRACKETS 5 16 x 1 1 2 Button Head Screw 5 16 Lock Washer 5 16 Flat Washer L Bracket 5 16 T Nut x2 x2 241...

Page 28: ...K WALL INSTALL Pre drill two 1 4 pilot holes at marked locations Re drill holes from opposite side using 3 8 bit SEE PAGE 7 FRONT SIDE Rock Wall ROCK WALL INSTALL 3 3 4 Mark Mark 2 bracket holes FRONT...

Page 29: ...ROCK WALL INSTALL 2 1 2 Wood Screws 5 16 x 1 1 4 Button Head Screw 5 16 Lock Washer 5 16 Flat Washer x2 x2 BEGIN HERE x1 3 4 x 3 3 8 x 27 2967 CC 2 Wood Screws 2 1 2 Wood Screws x2 x2 FRONT SIDE Rock...

Page 30: ...3 8 x 28 5 8 x1 2955 CC 2 1 2 Wood Screws 2 Wood Screws x2 x2 2966 CC Flush angle to inner corner of 3x3 post Flush Flush BACK SIDE 2 1 2 Wood Screws x16 Back side of ladder Before Assembling Step Lad...

Page 31: ...9 ASSEMBLE STEP LADDER STEP LADDER ASSEMBLE 5 16 x 1 1 2 Button Head Screw 5 16 Lock Washer 5 16 L Bracket 5 16 Flat Washer 5 16 T Nut x2 2 1 2 Wood screws 1 2 From Angle x1 3 4 x 3 3 8 x 17 2965 CC x...

Page 32: ...TALL STEP LADDER INSTALL 4 3 4 Ladder Rail Flush Flush Flush Mark Bracket Hole Locations Pre drill two 1 4 pilot holes at marked locations Re drill holes from opposite side using 3 8 bit SEE PAGE 7 BA...

Page 33: ...31 STEP LADDER INSTALL STEP LADDER INSTALL BACK SIDE Ladder 5 16 x 1 1 4 Button Head Screw 5 16 Lock Washer 5 16 Flat Washer x2 5 16 T Nut x2...

Page 34: ...ck Nut 1 3 8 Washer HOLD position of Swing Hanger while tightening Lock Nut Final position of each Spring Clip is perpendicular to swing beam Swing Beam IMPORTANT x1 3 3 8 x 5 3 x 95 2502 CC SWING BEA...

Page 35: ...rk and Pre drill 7 16 through holes for hex bolt x1 2977 CC 1 x 3 3 8 x 47 SWING BEAM SUPPORT 2505 CC A FRAME ASSEMBLE T Nut x2 30 mm Hex Bolt Flush x2 T Nut Flat Washer Lock Washer x2 3 x 3 x 95 2525...

Page 36: ...TE SWING BEAM Flat Washer Lock Nut 3 Carriage Bolt x2 x2 2411 x1 A FRAME ASSEMBLE x1 1 x 3 3 8 x 68 1 2 2978 CC Pre installed T Nuts are underneath 2 1 2 Wood Screws x4 3 3 4 Hex Bolt Lock Washer Flat...

Page 37: ...BEAM ANGLED PLATES 4 1 2 Carriage Bolt Flat Washer Lock Nut x2 x2 x1 3 3 8 x 5 3 8 x 95 2502 CC 2448 2447 x1 x1 DO NOT FULLY TIGHTEN CARRIAGE BOLTS AT THIS TIME NOTE You may need to tap bolts with ham...

Page 38: ...IS TIME Align holes and insert carriage bolt Repeat where arrows are shown NOTE You may need to tap bolts with hammer to get though holes Clean all debris from bolt threads before installing lock nuts...

Page 39: ...M ASSEMBLE Flat Washer Lock Nut 6 1 2 Carriage Bolt Torque Washer x1 x1 x2 Position swing beam assembly resting upon plate and align with holes 2485 x1 NOTE You may need to tap bolts with hammer to ge...

Page 40: ...38 x1 x1 T Nut 1 Hex Bolt Lock Washer Flat Washer SWING BEAM INSTALL 2 Re drill from opposite side using 7 16 bit 1 Pre drill using 3 16 bit SEE PAGE 7 SWING BEAM INSTALL...

Page 41: ...x2 2 1 2 Pan Head Screw 1 4 Lock Washer SWING BEAM ASSEMBLE 2977 CC 1 1 1 1 1 1 1 1 30 mm Wood Screws x32 x8 2523 CC 5 8 x 3 1 4 x 29 3 4 BALUSTERS FORT Install end balusters first 1 from upright Flu...

Page 42: ...and secure using 3 4 screws OUTSIDE VIEW VIEW 30 mm Wood Screws x16 x2 1811 CC 5 8 x 3 1 4 x 29 3 4 x2 1810 CC 5 8 x 3 1 4 x 9 1 2 x2 1809 CC 5 8 x 4 7 8 x 29 3 4 Install end baluster first Flush tig...

Page 43: ...N FROM INSIDE FORT INSTALLATION FROM INSIDE FORT VIEW VIEW 30 mm Wood Screws x16 30 mm Wood Screws x36 x4 2523 CC 5 8 x 3 1 4 x 29 3 4 x9 1813 CC 5 8 x 3 1 4 x 17 13 16 1 TYP 1 TYP 13 16 13 16 13 16 I...

Page 44: ...42 FORT BAY WINDOW FORT BAY WINDOW 2 Wood Screws x4 x1 1807 CC 3 4 x 3 x 10 7 16 Flush Flush x1 1806 CC 3 4 x 3 x 6 15 16 2 1 2 Wood Screws x8 x2 1808 CC 1 x 5 3 8 x 45 1 8 Flush...

Page 45: ...43 YOU WILL BUILD YOUR TERRACE AT THIS TIME GO TO NEXT PAGE TERRACE NOTICE STOP STOP...

Page 46: ...7 CC 2523 CC 1815 CC 2873 CC 1816 CC 1818 CC 1820 CC 2879 CC SP 2680 2660 1819 CC 1821 CC PF 6295 SA 4211 1822 CC 1823 CC x1 x2 x2 x2 x1 x1 x6 x5 x1 x2 x1 x2 5 8 x 5 3 8 x 38 3 4 x 5 3 8 x 30 1 2 3 4...

Page 47: ...2 3 8 3 8 HEX BOLT 3 8 HEX BOLT 1 3 4 5 3 8 3 8 T NUT 3 8 FLAT WASHER 3 8 LOCK WASHER 1 1 4 x 1 FENDER WASHER 3 8 LOCK NUT 1 3 4 PAN HEAD SCREW 1 3 4 3 8 3 8 3 8 A C T U A L S I Z E H A R D WA R E PA...

Page 48: ...x 45 1 8 1817 CC FLIP FRAME OVER TO INSTALL BALUSTERS Ensure Frame is square before installing wood screws Space all Balusters 1 2 apart End balusters 5 8 from frame uprights Flush along bottom B O T...

Page 49: ...screws Ensure Side Rails are square before installing fasteners x4 3 4 x 3 3 8 x 33 1 2 1821 CC 2 1 2 Wood Screws x8 1 3 4 Wood Screws x8 Flush Flush Flush Flush Flush Flush x1 5 8 x 3 3 8 x 45 1 8 1...

Page 50: ...h Terrace to playset tower frame 2 1 2 Wood Screws x12 Flush Flush 62 62 LEVEL LEVEL LEVEL LEVEL Flush Flush Flush Ensure side rails are level before installing wood screws Flush 2 1 2 Wood Screws Fla...

Page 51: ...42 1 2 1825 CC Top View 15 1 8 15 1 8 Flush 2490 CC 2490 CC x1 1 1 2 x 2 1 2 x 24 2490 CC 2 1 2 Wood Screws x3 Center 2490 CC on seam of two 1821 CC CENTER 2490 CC ON 1821 CC s 1821 CC 1821 CC 2 5 8 C...

Page 52: ...1 2 1819 CC Ensure equal spacing of deck planks before installing wood screws Top View Equally spaced Flush Note hole location 2 1 2 Wood Screws x8 30 mm Wood Screws x4 End Screws 2 1 2 8 End Screws...

Page 53: ...51 TERRACE TERRACE BALUSTERS BALUSTERS 30 mm Wood Screws x20 x5 5 8 x 3 1 4 x 29 3 4 2523 CC 3 3 3 3 BACK SIDE 30 mm Wood Screws x20 x5 5 8 x 3 1 4 x 29 3 4 2523 CC FRONT SIDE 3 3 3 3 Flush Flush...

Page 54: ...ARCH FORT BALUSTER SUPPORTS 2 1 2 Wood Screws x6 x1 3 4 x 5 1 2 x 45 1 8 1822 CC Flush Flush Install Entry Arch flush up against bottom of playset roof rail Flush Flush 2 1 2 Wood Screws x4 x2 2975 CC...

Page 55: ...ROM UNDER TERRACE x1 2973 CC 3 4 x 3 3 8 x 45 1 8 INSTALLATION UNDER TERRACE 2 1 2 Wood Screws x4 30 mm Wood Screws x16 VIEW FROM INSIDE FORT INSTALLATION FROM INSIDE FORT 3x3 3x3 BEGIN HERE BEGIN HER...

Page 56: ...ood Screws x16 x4 2853 CC 5 8 x 3 1 4 x 12 7 16 Flush at top Flush at top Flush at corner Flush BEGIN HERE 30 mm Wood Screws x8 EQUAL EQUAL x1 2853 CC 5 8 x 3 1 4 x 12 7 16 x2 Flush Flush Flush Flush...

Page 57: ...WINDOW FORT BAY WINDOW 30 mm Wood Screwsx8 x4 2855 CC 5 8 x 3 1 4 x 12 7 16 Flush Flush Flush OUTSIDE VIEW 8 x 3 4 Flat Head Phillips Screws x20 x2 PF2990 2855 CC EQUAL SIDE VIEW EQUAL EQUAL EQUAL OU...

Page 58: ...od Screws x16 x4 2855 CC 5 8 x 3 1 4 x 14 3 4 x2 2864 CC 5 8 x 2 15 16 x 16 13 16 2977 CC 1 11 16 1 11 16 Flush INSTALLATION FROM INSIDE FORT INSIDE VIEW 1 1 8 OUTSIDE VIEW 8 x 3 4 Flat Head Phillips...

Page 59: ...x2 2964 CC 1 x 3 3 8 x 37 1 8 Flush x2 2963 CC 1 x 3 3 8 x 40 1 2 Orient 2963 CC so that pre drilled holes at the top are horizontal If the holes are not horizontal rotate the board Secure 2964 CC an...

Page 60: ...58 REFER TO THE WOOD ROOF MANUAL AT THIS TIME ACCESSORIES NOTICE STOP STOP...

Page 61: ...LL 8 Minimum when occupied Adjust chains at Top 8 53 Adjust chains at Top Attach Playset Plaque using one 1 philips head screw provided at each corner of plaque WS 4885 SWING WS 4885 SWING WS 1501 TRA...

Page 62: ...BOLTS x1 WS 4412 Install WS 4412 inside fort Telescope and Bracket Telescope Bracket Any Top Rail Mounting Screw x1 WS 4610 1 Position Mounting Bracket in desired location any Top Rail 2 Attach Mounti...

Page 63: ...ar the corners of your playset product at the bottom of the legs on swing sets and twist the auger style Anchor Stakes into the ground until only the loop is exposed 3 Place the metal strap through th...

Page 64: ...that it can not be looped back on itself Feed lower end of Climbing Rope through hole in Rock Wall board 2974 CC and tie a double knot on the back side Fig 1 Keep tying double knots at the bottom end...

Page 65: ...RIES ACCESSORIES SAFETY HANDLES STEP LADDER SAFETY HANDLE ROCK WALL x3 WS 4410 1 1 2 Lag Bolt Flat Washer x6 DO NOT OVER TIGHTEN LAG BOLTS Flat Washer 1 1 2 Lag Bolt DO NOT OVER TIGHTEN LAG BOLTS x1 W...

Page 66: ...ith 4 screws 1 2 Fig 1 3 4 Truss Head Screws x4 EQUAL EQUAL FRONT SIDE NOTE Flush edge of slide to the end of deck boards for AND slides 2660 SP 2680 Secure Slide using 4 1 3 4 Pan Head Screws through...

Page 67: ...not supplied Apply Surfacing Material at recommended depth or deeper Hammer PF 6295 Ground Stake into ground on either side of slide and attach to INSIDE slide wall using 2 30 mm Screws 1 3 8 x 3 3 8...

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Page 72: ...as received a copy of your original proof of purchase with any claims in writing 6 Backyard Play Systems has had reasonable opportunity during the sixty 60 days following the receipt of notification t...

Page 73: ...implied warranty lasts so the above limitation may or may not apply to you Backyard Play Systems does not assume or authorize any person to assume for us any other liability in connection with the sal...

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