Backyard Play Systems 4105 Instruction Manual Download Page 34 | Manualshive

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Backyard Play Systems 4105 Instruction Manual Download Page 34

32

FORT

BALUSTERS

S

P A C E R

S

P A C E R

Flu

s

h

Flu

s

h

Flu

s

h

LEFT SIDE / ROCK WALL

FORT

BALUSTERS

S

P A C E R

3

-1/4”

3

-1/4”

3

-1/4”

Flu

s

h

Flu

s

h

1-1/4

”

Screw x16

FRONT SIDE / SLIDE SIDE

5/8 x 3-1/4 x 34-1/8”

x4

1038-MS

5/8 x 3-1/4 x 34-1/8”

x4

1038-MS

1-1/4

”

Screws x16

SWING

BEAM

Align angled edge flush with bottom
curved edge of lower joist.

1038-MS

Align angled edge flush
with bottom curved edge
of lower joist.

1038-MS

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Summary of Contents for 4105

Page 1: ...F 8 00 AM to 7 00 PM EST Saturday 8 30 AM to 4 30 PM EST November through March M F 8 00 AM to 5 00 PM EST or email customerservice backyard play com Our staff is ready to provide assistance STOP STOP...

Page 2: ...This page intentionally left blank...

Page 3: ...Check All Parts If a part is missing circle the part in question and call Important In a drawing a dotted line represents a part hidden from view like a part under a panel Adult Assistance required A...

Page 4: ...hen back out the bolt and install with specified washers Due to wood characteristics and the manufacturing process hex bolts may protrude past a surface If this condition occurs add additional supplie...

Page 5: ...s than six 6 feet from any obstructions Do not use the equipment until fully erected bolts tightened and structure is anchored to the ground Children should not play on the playset when it is wet Slip...

Page 6: ...efit the wood and help minimize splitting and checking If the stakes that anchor the set down become loose detach them drive them into the ground in a different area and screw them to the set again Al...

Page 7: ...hat all injuries due to falls cannot be prevented no matter what surfacing material is used X3 3 It is recommended that a shock absorbing material should extend a minimum of 6 ft in all directions fro...

Page 8: ...hroughout this manual references made to the Left Side the Right Side the Front Side and the Back Side of the playset serve as a consistent reminder to help with assembly LEFT SIDE FRONT SIDE BACK SID...

Page 9: ...first drill through a 1 4 pilot hole from the Hex Bolt side and then drill the larger 1 2 hole from the opposite T Nut side This will help avoid splintering the wood The Drill Both Sides ICON Fig 1 w...

Page 10: ...4 x 3 1 4 x1 x2 5 8 x 3 1 4 x 34 1 8 x6 x1 x5 5 4 x 4 x 47 7 8 2 x 4 x 15 3 8 2 x 4 x 52 1 2 5 4 x 6 x 68 1 4 2 x 4 x 52 1 2 x4 5 4 x 6 x 45 3 8 x4 2 x 4 x 18 5 4 x 6 x 71 3 4 x8 x5 2 x 4 x 45 3 8 x1...

Page 11: ...6 Trapeze Swing Climbing Rocks Swing Beam Flat Plate Swing Beam Bent Plate Swing Beam Top Bracket Swing Hanger Spring Clip L Bracket x4 x1 Metal Handrail x4 x1 Telescope Steering Wheel x1 Slide x1 209...

Page 12: ...16 x 1 FENDER WASHER 3 8 LOCK WASHER TRUSS HEAD SCREW 3 4 3 8 LOCK NUT 2 1 2 PAN HEAD SCREW 2 1 2 3 8 ACORN NUT 3 8 3 8 3 8 3 8 1 4 ROCK WALL HARDWARE T Nut Lock Washer Hex Bolt Flat Washer 1 1 2 1 4...

Page 13: ...S 3 8 LAG BOLT WOODSCREWS 3 1 2 2 1 2 3 1 1 4 1 5 8 3 3 8 3 8 HEX HEAD BOLTS 3 1 2 2 1 2 3 8 1 1 2 3 8 3 3 8 x4 x8 2 SQUARE DRIVE BIT x1 1 1 2 3 8 BUTTON HD SCREW x13 x38 x10 x100 x2 x150 x85 x14 x100...

Page 14: ...FORT SET UP SANDBOX SAFETY AREA FRONT SIDE BACK SIDE LEFT SIDE RIGHT SIDE 6 6 6 26 4 6 SWING ROCK WALL SLIDE 25 10 LADDER Flush Flush x2 x2 1174 MS 1170 MS 5 4 x 6 x 45 3 8 5 4 x 6 x 43 3 8 3 Screws x...

Page 15: ...CORNER POSTS Flush Mark and Pre Drill 1 4 hole one inch 1 below upper screw Do not drill through corner post x4 1183 MS 2 3 4 x 3 3 8 x 83 7 8 Flat Washer Lock Washer 3 1 2 Lag Bolt x4 3 Screws x8 11...

Page 16: ...OR FRAME Flush T Nut x4 3 Screws x12 35 7 8 35 7 8 Center FORT FLOOR FRAME Flat Washer Lock Washer 2 1 2 Hex Bolt x2 x3 1163 MS 1162 MS 2 x 4 x 45 3 8 2 x 4 x 71 3 4 x4 Flat Washer Lock Washer 2 1 2 H...

Page 17: ...T locations at each corner Ensure 1 4 distance between L BRACKET and lower edge of frame as shown Drill Through 1 4 marked L BRACKET locations at each corner Re Drill through using 1 2 bit from outsid...

Page 18: ...Flush Pre assemble all deck planks as shown Align all deck planks flush at ends Ensure all deck planks are evenly spaced evenly spaced Pound in T Nut at each of eight L BRACKET location holes on oute...

Page 19: ...17 FORT FLOOR FRAME FORT DECK PLANKS Flush 2 1 2 Screws x54 Pre Drill 1 4 hole Do not drill through Flush Flush x2 2 x 4 x 18 1169 MS...

Page 20: ...18 FORT FLOOR FRAME Flat Washer Lock Washer 3 1 2 Lag Bolt x4 FORT FLOOR FRAME CENTER x2 2 x 4 x 18 1169 MS...

Page 21: ...19 FORT FLOOR FRAME FORT FLOOR FRAME Pre drill 1 4 pilot hole Do not drill through these two holes ONLY T Nut x2 Flat Washer Lock Washer 2 1 2 Hex Bolt x2 SEE PAGE 8 SEE PAGE 8...

Page 22: ...20 FORT UPPER RAILS Flush at all corners 3 Screw x8 FORT FLOOR FRAME 3 1 2 Lag Bolt Lock Washer Flat Washer x2 x2 2 x 4 x 71 3 4 1163 MS x2 2 x 4 x 45 3 8 1162 MS...

Page 23: ...21 FORT TENT FRAME 3 Screws x8 Flush at all four corners FORT UPPER RAILS Flat Washer Lock Washer 2 1 2 Hex Bolt x4 T Nut x4 x2 2 x 4 x 95 1166 MS 5 4 x 4 x 47 7 8 x2 1165 MS...

Page 24: ...R Mark center 2 1 2 Screws x8 use diagonal pattern FORT TENT FRAME Position tent upright centered against horizontal frame Use a Clamp and Square to ensure squareness Drill through center of both bore...

Page 25: ...ut x2 T Nut x2 FlatWasher Lock Washer 2 1 2 Hex Bolt x2 Position 1167 MS centered against horizontal tent frame Use a Clamp and Square to ensure squareness Drill through center of both bores 2 x 4 x 3...

Page 26: ...ING BEAM FORT TENT FRAME 1 1 4 1 1 4 3 Screws x4 2 3 4 3 Lag Bolt LockWasher FlatWasher x1 5 4 x 4 x 47 7 8 1164 MS x1 2 3 4 x 5 3 8 x 95 1182 MS x4 3 Lag Bolt LockWasher FlatWasher Pre drill 1 4 hole...

Page 27: ...25 SWING SWING BEAM 3 Lag Screw x24 Lock Washer x24 Flat Washer x24 SWING A FRAME T Nut x4 x2 2 3 4 x 3 3 8 x 92 1161 MS x6 2003...

Page 28: ...Bolt LockWasher FlatWasher x4 Two people are needed to raise and steady Swing Beam and A Frame 3 1 2 Hex Bolt Flat Washer 5 4 x 6 x 68 1 4 x1 1017 MS x1 2098 B Flat Washer Lock Nut NOTE Ensure two to...

Page 29: ...27 SWING A FRAME Pre drill four 1 4 pilot holes SWING A FRAME 3 Lag Bolt Lock Washer FlatWasher x4...

Page 30: ...all four holes from opposite side using 1 2 bit Pre drill four 1 4 pilot holes into Swing Beam at marked locations x1 2106 B Position swing beam assembly resting upon tent frame upper rail Ensure swin...

Page 31: ...29 SWING SWING BEAM 1 1 2 Hex Bolt Lock Washer FlatWasher FlatWasher LockWasher 3 Lag Bolt T Nut x4 SWING TOP BRACKET x4 x4 x1 2108 B...

Page 32: ...BRACKET 3 Lag Bolt LockWasher FlatWasher FlatWasher Lock Washer 1 1 2 Hex Bolt T Nut x1 SWING Pre drill using 1 4 bit Pre drill using 1 4 bit Re drill from opposite side using 1 2 bit TOP BRACKET x2 x...

Page 33: ...3 1 4 3 1 4 3 1 4 S P A C E R S P A C E R S P A C E R 1 1 4 Screws x32 1 1 4 Screws x8 RIGHT SIDE SWING BEAM CENTER CENTER 1038 MS 1038 MS x8 5 8 x 3 1 4 x 34 1 8 5 8 x 3 1 4 x 34 1 8 x2 1038 MS USE...

Page 34: ...R 3 1 4 3 1 4 3 1 4 Flush Flush 1 1 4 Screw x16 FRONT SIDE SLIDE SIDE 5 8 x 3 1 4 x 34 1 8 x4 1038 MS 5 8 x 3 1 4 x 34 1 8 x4 1038 MS 1 1 4 Screws x16 SWING BEAM Align angled edge flush with bottom c...

Page 35: ...e orientation top to bottom Mark parts on back side or use masking tape Arrange the Rocks in an attractive and practical fashion Position Rocks between pre drilled holes in planks DO NOT position Rock...

Page 36: ...tach any other planks at this time 5 1 4 22 5 8 ROCKWALL ASSEMBLE Remove Rocks and drill 1 4 holes through all planks 2 1 3 4 5 6 7 8 9 Flip each plank over and pound in 1 4 T Nuts Included in Climbin...

Page 37: ...re Plank 9 ONLY using 4 screws Maintain dimension shown Do not attach any other planks at this time All flush 2 3 4 5 6 7 8 9 Secure remaining Planks 3 through 8 Ensure all Plank ends are flush making...

Page 38: ...LE ROCKWALL INSTALL 1 1 4 x 1 1 2 Hex Bolts 1 4 Lock Washers T Nuts 1 4 Flat Washers CENTER Flush at bottom of Deck Plank RIGHT SIDE Center Rockwall betweenTower Vertical Supports and mark hole positi...

Page 39: ...37 ROCKWALL INSTALL ROCKWALL INSTALL T Nut x2 Pre drill four 1 4 pilot holes at marked locations Re drill holes from opposite side using 1 2 bit SEE PAGE 8...

Page 40: ...38 ROCKWALL INSTALL ROCKWALL INSTALL Flat Washer Lock Washer 3 Hex Bolt 2 1 2 Screws x4 x2 x1 5 4 x 6 x 35 7 8 1171 MS Plank 1 Flush...

Page 41: ...P LADDER INSTALL STEP LADDER ASSEMBLE 2 1 2 Wood Screws x16 Back side of ladder 3 3 4 Flush with bottom of Deck Plank BACK SIDE x1 2 x 4 x 52 1 2 1178 MS x1 2 x 4 x 52 1 2 1179 MS x4 2 x 4 x 15 3 8 10...

Page 42: ...40 STEP LADDER INSTALL T Nut x2 STEP LADDER INSTALL Pre drill four 1 4 pilot holes at marked locations Re drill holes from opposite side using 1 2 bit FlatWasher Lock Washer 3 Hex Bolt x2 SEE PAGE 8...

Page 43: ...INSTALL TENTTARP Fold tarp under diagonally at each corner Fold tarp under Tent End Rail Install screws through hem for strength 3 4 Truss Head Screw x8 1 4 x 1 Fender Washer x8 End Rail x1 2012 BY x...

Page 44: ...apeze chain Then using the Spring Clips attach the Swings and Trapeze to the swing brackets Attach Playset Plaque using one 1 Philips Head Screw provided at each corner Swing 8 minimum Swing Trapeze A...

Page 45: ...t on the ground It may be necessary to loosen the soil beneath Playset to make everything level 3 Wood Screws x4 3 Wood Screws x8 INSTALL INSTALL FRONT SIDE x4 1 x 1 3 8 x 17 1015 x2 1 x 1 3 8 x 17 10...

Page 46: ...of theTower Pre drill 1 8 pilot holes through Slide at dimples through deck planks and into lower slide support Ensure screws are installed through deck planks Move slide slightly to avoid spaces betw...

Page 47: ...HANDLES INSTALL The height of the handles is to be determined by the customer Flat Washer 1 1 2 Lag Screw METAL HANDRAIL INSTALL x2 2007 Y Remove 1 1 2 Hex Bolt T Nut and washers from location left o...

Page 48: ...NDRAIL INSTALL SAFETY HANDLES INSTALL Ensure Metal Handrail is vertical and plumb Flat Washer 1 1 2 Lag Screw x4 Flat Washer Lock Washer Flat Washer Lock Nut Acorn Nut 2 1 2 Button Head Screw x2 2007...

Page 49: ...L HANDRAIL INSTALL 3 Screws x12 x2 5 4 x 6 x 45 3 8 1170 MS Flush Flush Pre drill 1 4 pilot hole at marked location Re drill from opposite side using 1 2 bit 1 1 2 Button Head Screw T Nut FlatWasher L...

Page 50: ...48 STEERINGWHEEL INSTALL 1 1 2 Lag Bolt Flat Washer Install in desired location Steering Wheel Cap TELESCOPE INSTALL Telescope Telescope Bracket Any Top Rail 1 1 4 Screws x1 x1 2073 BY 2008 B...

Page 51: ...warranty is non transferable 5 Backyard Play Systems has received a copy of your original proof of purchase with any claims in writing 6 Backyard Play Systems has had reasonable opportunity during th...

Page 52: ...implied warranty lasts so the above limitation may or may not apply to you Backyard Play Systems does not assume or authorize any person to assume for us any other liability in connection with the sa...

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